Post on 14-Apr-2017
One-stop Total Plastic Solution Provider
Sales contact: Susan WuMobile: 0086-151 1236 3607E-mail: susan@fareast-mold.com
One-stop Total Plastic Solution Provider
Business Scope
+ Product R&D+ Prototype making
+ Insert molding + 2K molds
+ Reverse mold+ Over molding
+ Stack mold+ Multi-cavity hot runner molds
+ Mass production + Assembly
One-stop Total Plastic Solution Provider
History
One-stop Total Plastic Solution Provider
Organizational Chart
One-stop Total Plastic Solution Provider
One-stop Total Plastic Solution Provider
Company Overview
> Locations> Markets and Turnover > Employee >Organization and Management>Global Network> Company Culture> Events Review
One-stop Total Plastic Solution Provider
Locations “A” Main Factory 20,000 ㎡ in Baoan,
Shenzhen(45 minute drive from Shekou to Baoan)
“B” Corporate Headquarters, Technology Building, Shekou, Shenzhen
“C” Hong Kong Airport (40 minute ferry ride to Shekou)
One-stop Total Plastic Solution Provider
Markets and Turnover510 employees, With Engineers in America and MexicoSales Revenue of 2015 is expected to reach approximately $78,000,000USD, we export 850 tools in 2014.
$0 $20,000,000 $40,000,000 $60,000,000 $80,000,000
2007
2008
2009
2010
2011
2012
2013
2014
2015
Tooling 65%Molding 35%
One-stop Total Plastic Solution Provider
Employee Statistics
One-stop Total Plastic Solution Provider
Organization and Management
Functional Dept. Fareast MoldingBluestar MouldAuto PartsInjection MouldingHenley LiDirector of HR &Finance
Brown HuangDirector of Admin
Chen YongheManager
George YangDFM Manager
Peter LuoVP
Tony WangManager
Kenny WeiSales Manager
Lloyd DeShaneSales Director Angela Wang
Sales Director
Guide XuTechnical Director
Philip HuangBSM President
Kevin YangDirector
Adah CaoVP
Neil HeppelProject Manager
Mandy QiaoManager
JohnUS Technical Support(Ford)
Ge GongChief Engineer
GeorgeConsultant(Ford)
– – – – – – – – – –KamelAdvisor
One-stop Total Plastic Solution Provider
Global Network and After-Sale
One-stop Total Plastic Solution Provider
Global Network and After-sale
This is the optional service if clients needed. Our calculation can cover
following things when tool arrive at North America and Europe. This
service can carry out based on the agreement with each partners in
different location globally listed in the previous page.
1: Disassemble and check the tool again
2: Assemble and run the tool trial.
3: Solve any issues found in tool trial.
4: Send the tools to client’s authorized molding plants.
5: After the mould delivery, the mould maintenance is changed by
clients.
One-stop Total Plastic Solution Provider
Company CultureMission: To create value for customers
To bring benefits for employees To share the social responsibility
Philosophy: Sincerity, Self-discipline, Vision and Responsibility
Team Culture:Safety firstNever give upPractical and hands-onBe innovative
One-stop Total Plastic Solution Provider
Exhibitions
One-stop Total Plastic Solution Provider
Capabilities
> Research and Development> Engineering and Analysis> Project Management Procedures >Tooling>Tool Trial Plant> Tool trial/trial-production flow chart> Molding > Quality> Testing Equipment > Component Suppliers> Capital Investments> Investment Plan
One-stop Total Plastic Solution Provider
Research and Development
Laboratory19 R&D staff mainly engaged in auto components, body parts, internal and external products research, design and development.
Cooperate with Guangdong Mold Association and Automobile Research Institute in South China University of Technology.
Test laboratory abrasion resistance, moisture resistance, cold resistance, wet & heat cycle, hardy impact, light aging resistance, high temperature aging resistance, materials tensile,…
One-stop Total Plastic Solution Provider
Engineering and Analysis
Technical Dept. has 8 senior engineers, who are specialized to do DFM and Moldflow.
Technical Dept.
Design Dept. has 40 design engineers, they use Pro Engineer, UG, SolidWork, AutoCAD and Master cam UG to design and program.
Design Dept.
Tooling Dept. has about 260 professional mold makers. We can produce 700~800 sets of molds per year, from 150mmX150mm to 2.5mX3.5M, up to 40T.
Tooling Dept.
We do trial-production and keep the mould running well in the machine for around 6 hours.
Mold Trial Team
Mold Checking Team has 10 Mold checking engineers. They check the manufacturing process and inspect the molds.
Mold Checking
Team
One-stop Total Plastic Solution Provider
Project Management Procedures
Mold Design
Customer
ProjectTeam
Sales
Technical Dept.
Design Dept.
Tooling Dept.
Outsource
PurchasingDept.
Mold Trial Team
Commercial Communication
DFM
Outsource processing
Standard PartsMold Base
Raw Material
Mold Trial
Mold CheckingTeam
Mold Building
Checking Process
ToolInspection
Project Team is the core part of entire project management
system. It will lead andcoordinate on each process
One project team can follow up 50~60 molds each time.
For more projects, we can set up a second team.
One-stop Total Plastic Solution Provider
Tool Making Capacity
CNC - 19 Machines• Maximum machining capability 3.2 x 1.9m• Mori Seiki CNC machine, 1500 x 600m, tolerance±0.003mm• Mikron CNC machine, 710 x 400mm, tolerance ±0.005mm• Fanuc CNC machine, 500 x 400 x 200mm, tolerance ±0.005mm• DMG 5Axes CNC MachineEDM – 15 Machines• Sodick mirror EDM machine, tolerance ±0.002mm• Other EDM machinesWire-cut – 9 Machines• Makino Wire-cut machine , tolerance ±0.005mm• Charmilles Wire-cut machine , tolerance ±0.005mm• Sodick Wire-cut machine, tolerance ±0.002mm• Tolerance ±0.002mm
One-stop Total Plastic Solution Provider
Tool Trial Plant
10 injection machines with robot from 168T to 1600T• 1600T- 1set• 850T - 1set• 560T - 1set•450T - 1set•350T - 2sets•360T - 1set •250T - 2sets•168T - 1set
One-stop Total Plastic Solution Provider
Tool trial/trial-production flow chart
One-stop Total Plastic Solution Provider
Injection Molding Capabilities
43 injection machines with robot from 50T to 2000T• Toshiba high speed injection machines from 100T to 350T• Vertical injection molding machines• Haitian injection machines•Haitian SA530 Bi-injection
High volume production• ABS, PC, PC + ABS, POM, PMMA, PA, PPT, PE, PVC and other common
materials and engineering plastics
One-stop Total Plastic Solution Provider
Quality Systems
CertificationsISO9001:2008 since 2006ISO14001:2004 since 2008TS16949:2009 since 2010
BSM have the systems in placeensure traceability down to everyprocess on a single part, componentand material; from design to delivery.
One-stop Total Plastic Solution Provider
Testing Equipment
CMM-03 CMM-02 CMM-01
24 Hardness Guage Height Guage 2CMM
One-stop Total Plastic Solution Provider
Component Suppliers
Steel
Hot runner
Texture
Mold base
Resin
Hydro-cylinder
Standard parts
One-stop Total Plastic Solution Provider
2015 Equipment Investments
$1,920,000USD investment fund was scheduled for 2015
New Investment Fund in 2015
NO. Equipment List Brand Model Work Spec Quantity Date Country Origin Supplier Condition Price
1 Milling Machine GuiBei GM150 450×1500×200mm 1 2015.3 GuangXi On going US$5,000
2 Milling Machine GuiBei GM150 450×1500×200mm 1 2015.3 GuangXi On going US$5,000
3 Wire-cut Founder DK7740 400×500×400mm 1 2015.8 JiangSu Planning US$13,000
4 Wire-cut Founder DK7750 500×630×600mm 1 2015.8 JiangSu Planning US$17,000
5 CNC Machine OKUMA MB-56VA 1000*560*400 1 2015.3 Japan OKUMA On going US$200,000
6 CNC Machine OKUMA MB-56VA 1000*560*400 1 2015.3 Japan OKUMA On going US$200,000
7 CNC Machine DMG HSC-75LINEAR 750*600*560 1 2015.5 Germany DMG Arrived US$500,000
8 Graphite Machine SMD SMD-860 700*780*330 1 2015.9 Shenzhen SMD Planning US$500,000
9 5Axes CNC Machine DMG 80EVO 800-700 1 2015.5 Germany DMG Arrived US$480,000
Total US$1,920,000
One-stop Total Plastic Solution Provider
Investment Plan
Investment plan – BSM Industrial ParkFocus on automotive parts design and manufacturing.
One-stop Total Plastic Solution Provider
2014 Key Projects
2014 Key projects
One-stop Total Plastic Solution Provider
FORD-PI
In 2014, BSM set up an exclusive team on Ford-PI project and with exclusively designated skilled workers, machines and equipment for volume production while at the same time sticking to a very strict quality control policy.BSM joint-handedly developed the Interior Atmosphere Lamp with PI and had a very smooth mass production of the lamp.
One-stop Total Plastic Solution Provider
ERP Into Auto Parts Making
One-stop Total Plastic Solution Provider
ERP Into Mould MakingIn the same year, B9 ERP System was also applied to BSM Mould Making Dept. for mould design, material procurement, production scheduling, process checking and mold manufacturing. The launch was proved to be very successful with positive comments from clients.
One-stop Total Plastic Solution Provider
Mould R&D CenterBSM set up a mould R&D Center to offer customers and clients services on mouldinganalysis, mould structuring solutions, mould flow analysis, mould secondary development and standards archiving.
One-stop Total Plastic Solution Provider
Standard Upgrade
BSM upgraded mould design standards in 2014 while at the same time had a restudy on client’s standards and expectations to make sure its design and manufacturing is 100% in compliance with client’s requirements.
One-stop Total Plastic Solution Provider
Auto Parts R&D Dept. & Labs
BSM set up Auto Parts R&D Dept (with laboratory attached) with Guangdong Mould Association and Automotive Research Institute, South China Technology University to design, R&D and test on car parts (interior & exterior and component structures). The CAPSA, Thyssenkrup and PI were also developed and tested in the lab. Additionally, with the participation of the GAC design team, the R&D capability was further upgraded.
One-stop Total Plastic Solution Provider
CASPA Fender
Front Fender L Front Fender R Rear Fender L Rear Fender R
Nov, 2013 -Aug, 2014 BSM completed the design of CAPSA B751 Fenders, all together 4 products-front fender(left and right), and rear fenders (left and right).
Sept-Dec ,2014, moulds were completed.
29th, Sept- 9th, Dec, 2014, testing devices were designed and manufactured and PASSreport was issued.
One-stop Total Plastic Solution Provider
Fan project of DENSO Engine System
In 2014, BSM successfully launched the R&D of Denso/2BW engine fans.
One-stop Total Plastic Solution Provider
VW Intake Pipe for Euro DelphiMoulds for VW Intake pipe(Euro Delphi) was successfully developed with 60 moulds and 110 products. The moulds were on-time delivered to client factories (Poland and Shenyang ) .
One-stop Total Plastic Solution Provider
A68 Side Skirt (Yanfeng Plastic Omnium)
One-stop Total Plastic Solution Provider.
The R&D for A68 Side Skirt (Yanfeng Plastic Omnium) was successfully developed in the same year. Product test result showed satisfactory and production has also been put on 2000T injection machine.
One-stop Total Plastic Solution Provider
A28 Bumper (GAC Trumpchi)
One-stop Total Plastic Solution Provider.
A28 Bumper mould of GAC Trumpchi was developed with client satisfaction. The mould was delivered to Zhongxing Yanfeng factory and put on 2000T injection machine.
One-stop Total Plastic Solution Provider
New project for TOYOTA
One-stop Total Plastic Solution Provider.
The project TOYOTA was kicked off in 2014 with all together 130 sets of mould and 310 categories. The project is currently in R&D process.
One-stop Total Plastic Solution Provider
Thyssenkrup
In 2014, more than 30 auto parts categories for Thyssenkrupp made by BSMpassed test and got customer’s approval, which are already put into production in BSM’s workshop. Among them, project of Ford AFSAudi B80V, Fiat Giorgio and SZL Holder passed customer’s DA6.3 audit at the same time.
One-stop Total Plastic Solution Provider
Ford/Roush
One-stop Total Plastic Solution Provider.
26 Ford/Roush moulds were developed in 2014 with all together 60 parts categories, all of which have been delivered to America for production.
One-stop Total Plastic Solution Provider
Strategic Partnerships
One-stop Total Plastic Solution Provider.
Strategic Partnerships
One-stop Total Plastic Solution Provider
Tier 1 and 2 suppliers to Toyota
One-stop Total Plastic Solution Provider.
2 years of successful Partnerships with Tier 1 Toyota suppliers
Dedicated Project Management team 70 tools in 2012 and 2013 Current program 870A and 982A underway
Current Programs include;BSM >> Ecoplas >> 466ABSM >> Ecoplas >> 053ABSM >> Ecoplas >> 883ABSM >> Mecaplast >> 466ABSM >> Farplas >> 466ABSM >> Roush >> 760A
Panel Sub Assy InstrCluster Finisher
Control Armrest Hinge
Cup Holder
Control Pillar Lower Holder, Hood Stay Front Seat Cushion Inner Shield
Front Seat Cushion Inner Shield
Grip AssyInstrument Panel Under Cover RH
Garnish Sub Assy Instr Cluster Finisher Lower Centre
Front Door Armrest Insert
Grill
Seat Track Bracket Inner Cover
Front Seat Cushion Edge Protector
Console Box InsertCover Front Floor
One-stop Total Plastic Solution Provider
ROUSH/FORD/CHRYSLER5 years of successful Partnership
Dedicated Roush Project Management team 90 tools in 2013, commitment for 120 tools in 2014 2013 Euromold Partner to show strong China partner Full time dedicated Roush Engineer on staff with
dedicated office space in Corporate facility and factory Daily transportation for engineers to & from the factory China cell phone and IT support BSM Engineering support in America for quick design
approval and tooling trials. Global Projects, Duplicate tooling design for China,
America and Europe
Current Programs include;BSM >> Roush >> Toyota 760ABSM >> Roush >> (Interior trim) FordBSM >> Roush >> ChryslerBSM >> Roush >> (exterior) FordBSM >> Roush >> HondaBSM >> Roush >> WilberBSM >> Roush >> Summit Polymers
One-stop Total Plastic Solution Provider
Partnership with PI
One-stop Total Plastic Solution Provider.
5 years partnership for mold and molding
Dedicated Pacific Insight Project Management team 110 tools in 2013, commitment for 140 tools in 2014 Rapid prototyping tooling and production tooling Molding
We produce all molded parts and ship to Mexico for final assembly
Transfer tooling from other Asian and Canadian molders
We manage all logistics to Mexico and have a warehouse inside of PI to manage materials
We have a dedicated BSM employee to manage quality and the warehouse in Mexico
BSM Engineering support in America, full time BSM engineer on staff at Pacific Insight in Detroit, USA.
Current Programs include;BSM >> Pacific Insight >> FordBSM >> Pacific Insight >> GMBSM >> Pacific Insight >> Caterpillar
One-stop Total Plastic Solution Provider
Trucklite Lamps
One-stop Total Plastic Solution Provider.
Interior Lamps Headlamps
One-stop Total Plastic Solution Provider
Lamp project for Trucklite/wipac
One-stop Total Plastic Solution Provider.
Current Programs includeBSM >> Trucklite>> cascadia + BugattiBSM >> Trucklite>> NavistarBSM >> Trucklite>> Volvo projectBSM >> Wipac >> Aston Martin One-77 BSM >> Daimler
Front lens
Rear lamp reflector
Housing
Lens
Head lamp Housing Housing
Lens
Housing
Turnbody
One-stop Total Plastic Solution Provider
Delicated project management
One-stop Total Plastic Solution Provider.
CAC tank CAC Tank Inlet & Outlet Central wheel
Central panel
Lateral L/R defrost cover
Instrument panelSpeakerGlove box
Radiator Outlet
Radiator Inlet
One-stop Total Plastic Solution Provider
Main Customers
One-stop Total Plastic Solution Provider
Safety Awareness
> House Keeping> Safety equipment for employees > Safety Education > Reduction in accidents
One-stop Total Plastic Solution Provider
Housekeeping
Clear walkways and clean floors to eliminate falls and injury
One-stop Total Plastic Solution Provider
Safety Equipment
Protective GlassesSafety Hat
Identification
Safety Gloves
Uniform
Safety Shoes
One-stop Total Plastic Solution Provider
Example of Fire safety Training
One-stop Total Plastic Solution Provider
Reduction in accidents
Yearly Injury Summary
2011 2012 2013 2014All Accidents 34 32 23 93 day Accidents 10 7 6 47 day Accidents 6 4 3 2
0
5
10
15
20
25
30
35
40
2011 2012 2013 2014
All Accidents
3 Day Accidents
7 day Accidents
One-stop Total Plastic Solution Provider
WE APPRECIATE YOUR SUPORT!
One-stop Total Plastic Solution Provider.
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