Post on 25-Feb-2018
7/25/2019 Puesta a Punto Deutz
1/16
125-
2000
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7/25/2019 Puesta a Punto Deutz
2/16
2.1.1 Bating
lafre
ThemodelA"he
ngine
erial umberBnd
he
er-
formance
ataarestampednthe
ating
late.
Ttrcmodelandengineseflal
umbermrNbegltanwlpn
ordefingarts.
Themting
lale
sattached0
he alveover.
TlpengineerialumberBsshmpedonh
D
as
well
sthe
ating
late.
7/25/2019 Puesta a Punto Deutz
3/16
Seryicend
Maintenance
6.6.1 CheckingAdiusting alue
Clearances
O Relrrovelr0 ylin(icr
erd
ovcr.
O l 'osil iorr
rartkslraft
s
per
clrcrrralir:
6.
L L
o
Beforc
rl jrrst irrgalve
leararrce.
l low
rrginc
o
cool ol. ,rrr
or
at
easl
0
ninltes.
he
il ern-
pot;thrre
houkl ohelo\,v0
C.
\
0lleck
ilve
clearancehetr. ,rccrrocker
rnr
l;tDl)01onlr(;tace
an(l alvc lt)ilr
r,,rith
eeler
(;rrq0
{th{le
hould
o
orrly
l ir lhl
esislrutcc
l",helreeler
lade
s rrscrcd )
fot
l lcrrrr issil l le
alve
lgrrlrrr;e.: ;ceI
6.6
Adjustments
O
Adjrrst
alve
lelrarrcef
rrenessiry:
-
BeleaseockrrLr t.
-
[Jsc
l lerr
cy
to tun]
setscrevJs0
lnt
thc
0rrect
leararrce
s
attr inedflor
ocknrrt
4 has )ecn
ighlener l .
O
Clteckr(i
arl jr jsl
alvc letrarrce
rr
l l cnrairr-
irrg
yli i ldefs.
O
ReJrlar;ovlirrr lt lrrearl
over
lrso
rew
askel
f
neerled
; i
f l
, r t
f i
J T
J
tri5\
vv
7/25/2019 Puesta a Punto Deutz
4/16
Schematic
orualve learance
diuslment
Esquema
ara
l
adjuste
eholgura
euilvulas
Worlshop
anual1011
Crankshaftosition
Posici6n
elcigiiefral
Turn nginentil alves
f cylinder
No. overlap.
Girese
lmotor,
asta
ue
as
ilvulas
del ilindro
"1 coincidan
n u
posici6n
omentdnea.
Grankshaltorition
?
Posicidndelcigi iefral
Turn
ngine
urther
yone omplete
revolution
360").
Continuese
irando
l
motor
or
una
rotaci6n
ompleta
360')
Not
eadyor
adjustmen,
--fn
f1-
Readyor
adjustment.
noajustable
U
fl
aiustable
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i l l
[ i l I l
I I l I
H
l i l
i l l i l
il
H
lI ilil
1.00.09
7/25/2019 Puesta a Punto Deutz
5/16
Valve
learance
Juego
e
v6luulas
Ghecking
nd
adiustin
Verilicacidn
ajuste
English
The
tandardalve learanceanbe
adiusted:
with ngineold rwarm fter ooling
downor
at
east
.5h.
oil
emoerature
80"C.
llote: The alve
learance
s
o
be n-
creased
y
0.1mm
at
every
y-
linder
ead
asket
enewal.
The
tandard
alve
learance
s
to
beadiustedfter
ompletion
o{500
hours
l operatron.
Gylinder
ead
over
as
been emoved.
1. Turn nginentil alvesf cyl.No.
1
overlap.
For alve learance
diustment
schemalic
ee
Specification
ata.
l{ole:Valves
verlappingeans:
Exhaust
alve
bouto close.
Inlet alve
bouto open.
Neither
ushrod
an e urned
in his
position.
2.
Adiust alve
learancen
espec-
tive ylinder ith eeler
auge.
llote: nlet alve
learance:
0.3
mm
Exhaustalve learance:0. 5
m
3.
Tightenocknut.
Tighteningpecification:0 2 tlm
Recheckheadiustmentilh
eeler
gauge.
Wortshop
anual 011
Espafrol
El
aiuste
el
uego
stindar
evdlvulas
es
posible:
Con lmotorrioo con lmotor
caliente
espus
eun
periodo
e
enfriamienlo
e
por
o
menos
media ora.
Temperatura
el
aceite: 80'G.
Nota:
El
uego
ev6lvulasebe
aumentarse
or
0,1mma
cada
cambio
e
a
unta
e
ulata,.
Tras
00
horas eservicioe
aiustaral
uego
stindar.
La apadeculata
sti desmonlada.
1.
Girar
lcig[efral
asta
ue
e
crucenas 6lvulas
nelcilindro
.
Pan
el
esquema
eaiusle el
uego
devSlvulas,
6ansoosDatos
T6cnicos.
Nola:
Cruce
ev6lvulas
ignilica:a
v6lvula
eescaoerin oestd
cerrada a
deadmisi6n
comienzaabrirse. n
esta
posici6n,
o
es
posible
irar
as
dos
arillas
eempuje.
2. Ajustar l
uego
evilvulas
nel
cilindroorresoondiente
ediante
la
galga
eespesores.
llota: Juego
evdlvulas
-
admision:
0,3
mm
-
escape:
0,5mm
3. Aprebr
a
contratuerca.
Prescriocionea0riete:0 2 lm.
Comprobar
uevamente
laiuste
electuado,
ediantea
galga
e
espes0res-
' \J
2.00.01
7/25/2019 Puesta a Punto Deutz
6/16
Checking
nd
adjusting
Uerificacion
ajustes
Valve
leara
Juego
e
v6lu
Wortshop
anual1011
English
4. Put
gasket
n
place.
Fit ylinderead
over.
ighten
bolts.
Iightening
pecification:
.5 {m
2.00.02
Espafiol
4-
Colocara
unta
Montar
a apa
eculata. preta
los ornillos.
Prescripcion
e
apriete:8,5
m.
7/25/2019 Puesta a Punto Deutz
7/16
,t
_/,\
ffi
ServiceTraining
NE$TE
SERTfTSH
TOOTHED
ELT
NSTALLATION
B/FL/M
O11IFIE
BELT
REPLACEMENT
AT
SPECIFIED
AINTENANCE
NTERVAL
T1011/11/96
BLTMIANT.PUB
Prepared
y.:D.
Hensel
7/25/2019 Puesta a Punto Deutz
8/16
BIFL1O11lE
rive
Train
1.
Toothed
belt 4.
Oil
pump
2.
Crankshaft
ear
5.
Camshaft
ear
3. Tensioningpulley
The belt
(1)
is locatedat the blower
end of
the
engine. lt is
drivenby the crankshaft
2)
and
driving the
camshaft
(5)
and
the
extemally
mounted engine oil
pump
(4).
lt is
tensioned
by the tensioning
ulley
3).
The
use
of a toothed
belt,
instead
of
gears,
has
two
main advantages:
lexibility
of
selecting
he camshaft ocation
and
low
noise emission.
A
reinforced
plastic
cover
protects
he
drive
train. A
duct suppliesair
to the
belt for
cooling and cleaning,
hus
extending
he life expectancyby 50%,
When replacing he toothedbelt on an engine hat is still assembled, he followingmust
be removed
o have easy access o the
belt rocker
brackets,V-belt
pulley,
dust cover,
fuel njection
pumps.
The following
specialtools
are required:
1
set ocking
pins
P/N 030
1093
1 tensionmeasuring
auge
P/N 030 1095
1 wrench;
camshaft
gear
clampingwasherP/N 030 1129
Prep
by DHensel
July25,
1996
7/25/2019 Puesta a Punto Deutz
9/16
KIIFI .-.
oEfifz
Service
Trainincl
Crankshaft
ocking
Position
It
is necessary
o time
he
camshaft
o
the
crankshaft.
This
determines
he
fud
iniection
timing
and valve iming. For this
procedure,
he
crankshaft nd camshaft
have o
be
locked ntoa pre-determined osition.
Remove he hex head
screw
plug
from the
crankcase
ocated
on the right
side at the
blowerend
right
above he crankcase
im
(looking
t the engine rom
the blowerend).
Turn
the
crankshaftn rotatingdirection.
While
shining
ight
hrough he screw
plug
hole,
a
machined
urfaceon
the
crank
oumal
web becomesvisible,
when
urning he
crankshaft.
nsert
he
locking
pin
(special
ool)
and
tighten.
Slowly urn crankshaftn
rotating
direction
ntil
t
contacts
he
pin.
2
7/25/2019 Puesta a Punto Deutz
10/16
oEl$F-
eruice
Training
Camshaft
Locking
Position
To
be able
o lock the
camshaft
n
its
corect
position,
emove he screw
plug
d
the right
side
of the
crankcase
earest
he flyr,vheel
nd.
The
plug
s
locatedbehind
he
clamflng
bracket or the cowlingcover(theengineshouldbe lookedat ftom the flyrvheel nd).
Shining ight
through
he
opening
of
the
crankcase, amshaft
ournal
#1
eanbe seen.
Turn he
camshaftuntilthe
ocating
hole
becomes
isible. t
might
also be
necessaryo
move he
shaft n
axial
direction
o
align
he
locating
hole with
he
bore
n
the
crankcase.
Insert
he
locking
pin
and turn
it in
until
t bottoms
out against
he
crankcase.
Both
camshaft
and
crankshaft re
imed o
each
other.
3
7/25/2019 Puesta a Punto Deutz
11/16
"E$F-
Seruice
raining
CamshaftLocking Position
One
the
camshaft
s locked
n
position,
oosen
he
center bolt
that holds
the
camshaft
gear
n
place.
For
safety
easons,
use he DeuE
special
ool to hold
he
gear
clamping
washer.
lf required, emove
gear
assembly
nd clean
allparts
rom
oil. All
contast
surfaces
must
be
free
of
oil
and completelyClqt.
4
7/25/2019 Puesta a Punto Deutz
12/16
"EUF-
Seruice
Training
Rotate
ensioning
pulley
Urat
he
opening
or the
allenwrench
s located
orrrards
he
oil
sump
sealing
surface.
Fit toothed
beft
o
all
gears.
Equally
space
he
belt
around ts
assembly,.e.measurehe distancerom he crankcase urfaceo the edgeof thebett.
The
spacing
shouldmeasure
-
9mm.
Note:
Make
sure he
crankshaft
s resting
ecurely
gainst
he
locking
pin.
Slide ension
measuring
gauge
onto
the
toothed
belt. The
procedure
should
be
as
follows:
Press
he
two
levers
of
the
gauge
ogether. Push
n the
brlttonon the
gauge
and hold.
Release
he
two levers.
The
measuring
device
s now
tensioned
and
tocked.
The
bslt
tension
should
be
measured
between
camshaft
gear
and
oif
pump
gear.
Slide
he
instument onto the bettand makesure that the rollersarefluslrwittrne edgeand the
tensioning
inger
is
between wo
teeth
of
the
belt.
Press
he
levers
of the
gaug
ogetherwhich
eleases
he lock.
The
gauge
s now
secure
and tight
on
the
beh.
5
Toothed
Belt
lnstallation
7/25/2019 Puesta a Punto Deutz
13/16
offi-
Service
TraininL
Toothed
Belt
Tensioning
1.
Camshaft
gear
4.
Oil
pump
drtve
2.
Crankshaft
ear
5.
Tensioning
measuring
auge
3.
Tensioning
pulley
Note:Makesure he
belt
ensioning
evice s not ouching
any
engine
omponents, .9.
pump
gear,
cam
gear.
Pre-tension oothed
belt. Tum
tensioning
pulley
with he
aid
of
an
allen
wrench
@unter-
clockwise.
Turn
until
a scale
reading
of $3.5
is
achieved.
Tighten he
tensioning
pufley
boft
with 45-49Nm.
6
7/25/2019 Puesta a Punto Deutz
14/16
"ES*
Service
Training
Camshaft
GearTightening
Hold
camshaft
gear
clampingwasher
with
special
ool.
Pre-load
camshaft
bolt
with
30Nm.
Note:
Pay
special
attention
o the
bott
grade.
Tighten
he
camshaftboh as follows:
1.
Bolt
grade
10.9
tighten
o
150"
2-
Bolt
grade
12.9
tighten
o
210"
Remove
diusling
pins
rom
crankshaft
nd camshaft.
Remove
tso ension
measuring
gauge.
7
7/25/2019 Puesta a Punto Deutz
15/16
ToothedBeltTensioning
Gheck
Tum crankshaft in rotatingdirection
hrough
our
complete otations. Reinstallension
measuringaugeas
described
arlier.A reading f 6.5 9.5 should e obtained. f the
scale
eading
s
not
obtained,
e.adjust
he
belt
ension,
ollowing
he
previous rocedure.
Note: A toothedbett,
hat has been n
operationor more han200 operating ours,
must
not be reused.
Prep.
by
D.Hensel
July 25,
1996
7/25/2019 Puesta a Punto Deutz
16/16
'ESP-
Service
Traininq
ValveTiming
Check
It
is necessary hat
the hex head
screw
plugs
are
removed.
Installgamshaft
ocking
pin
and
tum
it into he
crankcase
s
tar
as
it will
go.
Attach
a
torquewrench o the centralcrankshaft olt. Applya torque of 4ONm n the directionof
crankshaft
rotation. Do not
hold
the load,
slowly
release t
and
remove the torque
wrench. Tum the
crankshaft
locking
ln
into
he
crankcase
until
t makes
slight
contact
with he
crankshaft.
Mark
he
position
f
the
ocking
pin.
The iming
s
conect
when he
pin
stilfcan be urned
n
for
Vt
or 2Titurns
until
t
bottomsout.
lf the
pin
cannot
be
turned
in that far, repeat
all
previous
procedures.
f
the
checks are
within
specification,
emove
both
locking
pins.
Glose
he holeswtth
he
screw
plugs,
applying
new copper seals.
Reassemble
ngine.
I