AC80_ACS600's Presentation_1998.PPT

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ABB Industry / T Heikkilä / 17.09.98 / AC80NE1.PPT

ACS 600 MultiDrive with ACS 600 MultiDrive with AC80AC80

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Drive Specific Advant Controller AC80• AC 80 is a new generation application controller,that has been developed especially for ABB Drivesconnections. It is an optional application controller usedtogether with ABB Drives.

• AC 80 has very fast communication channel (DriveBus)to the Drives itself giving high efficiency and excellentspeed-control accuracy possibilities.

• AC 80 has versatile I/O possibilities offering both drive specific and/or process specific features.

• Simple user-interface with flexible optional other featuresgives optimized solution.

Good performance improves customer process control.

AC 80 + optional I/O modules

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Drive Specific Advant Controller AC80Background of the design

Drive specific Advant Controllerwith capability to handle also process I/O functionality

Application Controller

APC2 AC70 AC110

Programming method and toolOperating systemProcess I/O handling functionsAF100 busS800 I/OBoard manufacturing

Drive specific functions - experience - know how - softwareDrive specific hardware - I/O module Open interface - Fieldbus adaptersDDCS optic linkDrive Ware common toolsMan machine interface

Requirements and experienceBU METALBU Pulp & PaperBU CranesBU Marine

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Drive Specific Advant Controller AC80

=~24 VDC

Invertermodule

Invertermodule

Invertermodule

Invertermodule

DC

U

DC

U

DC

U

DC

U

1 L 1242 rpm ISPEED 1242 rpmCURRENT 76 ATORQUE 86 %




I/OI/OI/OI/O

AC

~ ~

Advant Fieldbus 100

Diode or

Thyristorsupplymodule

Drive Section(s)Supply Section Control Section(s)

Drive Ware

Main structure of ACS600 MultiDrive

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Tools Link (RS 232C)

Advant Fieldbus 100

MODBUS ( RS485 )

NDBU-95

Inverter Inverter Inverter

AMCMotor

Control

AMCMotor

Control

AMCMotor

Control

Supply

TSU

ISU

NDBU-95

Fieldbus adapters - PROFIBUS DB

Special I/O

S800 I / O modules

DriveWare

ModuleBus

DDCS

DDCS

DDCS

DriveBus

Converter

AMCMotor

Control

ABB

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Drive Specific Advant Controller AC80AC110 Series

Advant Fieldbus 100

AC 400 Series

Advant Fieldbus 100 connections ( AF100 )

AC70 SeriesAC80 Series

ADVASOFT for Windows

BA

Application ControllerI/O

Application ControllerI/O

ACS600 MultiDriveACV700MegaStarDCV700

ACS600 Single Drive

ACS600 MultiDriveACS600 Single DriveDCS600 MultiDrive

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Drive Specific Advant Controller AC80AF100Drives connections

DriveBus

AC

AMC AMC AMC AMC

ModuleBus

AMCAMC AMC

AC80 AC80

DriveBus ModuleBus

AMCAMC AMC

AC70

ACS600 Single Drive ACS600 MultiDrive DCS600 ACS600 Single Drive

1 L 1242 rpm ISPEED 1242 rpmCURREN T 76 ATORQUE 86 %

1 L 1242 rpm ISPEED 1242 rpmCU RRENT 76 ATORQUE 86 %

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Field Bus Adapters

• Communications with alien system over FBA• Same hardware as for ACS 600, different firmware• First available protocols : PROFIBUS DP


Open communications

AF100

Communication to ABB world

Communication

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Drive Control Panel(CDP 80)

Man-machine Interface

Modbus

AF100

Drive Control Panel

(CDP 312)

Drive Monitoring Display(LED)

RDY

RUN

FLT 0 50 100 1501

Inverter

I/OC

AMC

Modbus

DriveBus

ABB

GOP 1 GOP 3

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Drive Specific Advant Controller AC80I/O connections

Special I/O s

ModuleBus

S800 I/O modules

ModuleBus extension ( Optic / electric )

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Drive Specific Advant Controller AC80Special I / O Modules for specific needs

Fast communication Own DDCS communication link Fast scanning time for link (2 ms) Activation of the task by interrupt Own fast function blocks / module

DI, DO modules ; 24 V, 115 V, 240 V AI,AO modules ; 12 bits resolution

Up to 8 I/O devices NBIO-21 DI/DO/AI/AO NBIO-31 DI/DO NPTC-01 Pulse counter board ( 2 tacho + DI/DO ) NTAC-01 Pulse counter board ( 1 tacho)

DSU connection TSU connection at the beginning

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Handling normal process I/O Remote I/O possibilities Two part design

Module Termination Unit (MTU) Compact or Extended

including fuses, bigger connectors I/O Module

5 different kinds of DI, DO modules ; 24 V, 115 V, 240 V

6 different kind of AI,AO modules ; 12 bits resolution

Up to 24 I/O Modules / AC 80controller using

ModuleBus Up to 384 DI/DO signals or 192

AI/AO signals per AC80 Controller

S800 I/O modules


AC80 + S800 I/O Modules

Max 200 m(optic link)

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Drive Specific Advant Controller AC80Same examble by using AC 80

Mod

uleB

us

AC

AMC AMC AMC AMCAMC AMC AMC AMC

SpecialI/O

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Drive Specific Advant Controller AC80Example of simple MultiDrive configuration

Process I/O connections

CDP80

AC

AMC AMC AMC AMC AMC AMC AMC AMC

AC

AMC AMC AMC AMC

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Drive Specific Advant Controller AC80Example of configuration with several AC80

AF100BA

AC

AMC AMC AMC AMC AMC AMC AMC AMC

AC

AMC AMC AMC AMC

Process I/O

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Drive Specific Advant Controller AC80Example of 2 small system with common monitoring system

AF100

ADVASOFT for Windows

AC

AMC AMC AMC AMCAMCAMC AMCAMC

ABB

Factory 1

AMCAMC AMCAMC

ABB

Factory 2

1 L 1242 r pm ISPE ED 1242 rp m

CUR RE NT 76 ATOR QUE 86 %

1 L 124 2 rpm ISPEED 12 42 rpmCUR RE NT 76 ATOR QU E 86 %

Control room

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Drive Specific Advant Controller AC80Customer benefits:

Good performance --> Improved Process Control One speaking partner --> Automation and Drives in the

same package Flexibility : --> Optimization of the HW Superior I/O alternatives --> Different I/O available Simple user interface --> Different panels / PC-tools / Printers Open communications --> Advant Controllers / Alien controllers Better customer process --> Fast links to the Drives ; good

accuracy

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Drive Specific Advant Controller AC80Engineering benefits

Advant Controller family --> Same tools and methods ; harmonized outlook

Good communications --> Easy adaptations Good performance --> Good accuracy ; More complex

applications; Faster response times ; Faster task handling

Superior I/O alternatives --> More I/O possibilities ; Very fast DI Process I/O- and

Drive specific I/O- handling Efficient HW design --> Less HW ; Cost savings

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Engineering benefits

Simple user interface --> Different panels / PC-tools / Printers

Efficient HW design --> Less HW ; Cost savings Same TSU control link --> Drivebus link Same commissioning tool--> Inverter and supply sections Redundancy possibilities --> Two AF100 connections Back translation option --> Easier onsite maintenance

Remote handling possibilities

AC80_ACS600's Presentation_1998.PPT

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