Capacitacion Del OEE

35
FORMACIÓN EN PÉRDIDAS Y ESTRUCTURA DEL OEE

description

capacitacion para las personas que se encuentran en el hambito de logistico.Las empresas necesitan capacitar a su personal

Transcript of Capacitacion Del OEE

  • FORMACIN EN PRDIDAS Y ESTRUCTURA DEL OEE

  • CONTENIDO:Concepto en OEE.Descripcin de las prdidas que afectan el OEE.rbol de prdidas.

  • OBJETIVO:Tener Claridad en las Prdidas.Identificar las Perdidas que afectan al OEE.Calcular el OEE.

  • Lo que no aade valor:Costos innecesariosBaja velocidadActividades innecesariasRe trabajosDefectos de calidadEsperas

    1. Definicin de prdida

  • CONCEPTO DEL OEEEl OEE significa la Eficiencia Global del Equipo. Este es un indicador propio de TPM, que nos indica la efectividad con la que se utilizan las mquinas de la planta.

    Es el % del tiempo que realmente Agrega Valor, es decir, el tiempo en el que el equipo estuvo operando a la capacidad ideal y generando produccin buena.

    Todas las prdidas estn relacionadas directamente con los paros del equipo.

  • ESTRUCTURA DE PRDIDASDISPONIBILIDADDESEMPEOCALIDAD- Alistamientos- Arranques- Aseos (entre turnos) - Esperas- Recursos Industriales- Administrativas- Falta de Mat. Empaque- Falta de Mat. Prima- Falta de programacin- Velocidad Reducida- Paros Menores- Falta de personal- Reproceso- Desperdicio- Medicin y Ajustes- Cambio de Elementos- Averas

  • PRDIDAS QUE AFECTAN LA DISPONIBILIDAD

  • AVERASQu significa? Detencin de la funcin bsica de la maquina, mayor a 5 minutos, que requiere reparacin y/o cambio de piezas. El tiempo de paro por avera comprende desde el momento en que la mquina pierde su funcin hasta que vuelve a recuperarla por completo, cumpliendo con las especificaciones de calidad. No importa si la avera es atendida por el rea tcnica o por el operador.

  • ALISTAMIENTOSQu significa? Es el tiempo transcurre entre en final de la produccin de una referencia hasta el inicio satisfactorio de las nueva referencia . Incluye los ajustes y limpieza necesarios para la operacin normal dentro de una misma referencia.

  • ARRANQUESQu significa? Es el tiempo que transcurre desde el comienzo del turno de trabajo hasta que sale el primer producto que cumple con todos los estndares , luego de un paro prolongado o de un paro que afecta las condiciones normales de operacin o puesta a punto. La diferencia entre arranque y alistamiento es que el arranque se da despus de que el equipo estuvo detenido por un lapso prolongado de tiempo (un fin de semana o un turno) y el alistamiento es estrictamente por un cambio de referencia o formato.

  • CAMBIO DE ELEMENTOSQu significa? Es el tiempo de paro de la mquina ocasionado por el desgaste o consumo normal de los elementos necesarios para llevar a cabo la produccin:BobinasCuchillasFiltros

  • ASEOS (Entre turnos)Qu significa? Es el tiempo de paro de un equipo en el que se efectan aseos requeridos entre turnos para evitar la acumulacin de mugre en el mismo. Afecta la disponibilidad del equipo.

  • ESPERASQu significa? Es el tiempo de paro en un equipo como consecuencia de un paro en otro equipo asociado al mismo proceso debido a fallas, falta de insumos o cualquier otro motivo.Afecta la disponibilidad del equipo

  • RECURSOS INDUSTRIALESQu significa? Son todos aquellos paros por falta de suministro de recursos como: energa, presin de aire, vapor , agua potable, agua industrial, refrigeracin, etc..

  • ADMINISTRATIVASQu significa? Es el tiempo de paro de la mquina asociado a eventos ajenos a ella o al proceso como tal:

    Falta de material de empaqueFalta de materia primaFalta de programacin (porque no se ha dado informacin de que se trabajara)Falta de personal

  • MEDICIN Y AJUSTESQu significa? Es el tiempo de paro de la mquina generado para realizar un ajuste que corrija y/o prevenga un defecto de calidad en el producto.Afecta la disponibilidad del equipo

  • PRDIDAS QUE AFECTAN EL DESEMPEO

  • VELOCIDAD REDUCIDAQu significa? Es el tiempo que se pierde por la diferencia entre la velocidad real y la velocidad terica o estndar.Afecta en desempeo del equipo.

  • PARADAS MENORESQu significa? Son paros que detienen temporalmente el funcionamiento del equipo y permiten recuperarlo por medio de acciones simples como retirar una pieza anormal y un reinicio. No requiere cambio de partes ni reparaciones, y se resuelven en 5 minutos o menos.Afecta el desempeo del equipo.

  • PRDIDAS QUE AFECTAN LA CALIDAD

  • REPROCESOQu significa? Producto que no sale en condiciones ptimas o que incumpla los estndares de calidad y debe ser reintegrado al proceso productivo.

  • DESPERDICIOQu significa? Son los kilogramos de producto reportados como desperdicio en cada zona de produccin, y los reportados al almacn de excedentes industriales.

  • ESQUEMA GRAFICO EGETIEMPO OPERATIVOTIEMPO PROGRAMADO, TURNOTIEMPO DISPONIBLE

    Prdidas por desempeo

    Paros menores

    Velocidad Reducida

    PAROS PROGRAMADOS

    Mantenimiento preventivo

    Ensayos

    Reuniones

    Aseos (Fin de semana y fin de mes)

    AlimentacinFestivos Baja OcupacinTIEMPO OPERATIVONETOTIEMPOVALORAGREGADO012345QRDTiempo calendario -(Festivos + baja demanda)Tiempo programado, turno -Paros programadosTiempo operativo -(Paros menores +velocidad reducida)EGE

    Prdidas en los equipos

    Alistamientos

    Aseos (Entre turnos)

    Arranques

    Averas

    Recursos Industriales

    Esperas

    Cambio de elementos

    Medicin y ajustes

    AdministrativasFalta de Mat. de empaqueFalta de Mat. PrimaFalta de programacinFalta de personal

    Prdidas por calidad

    ReprocesoDesperdicio

    Tiempo operativoneto -(reproceso + Desperdicio)Tiempo disponible -Perdidas en los equipos

    Clculo del OEE Tiempo Calendar

    PROPUESTA PARA EL CALCULO DEL OEE BASADO EN TIEMPO CALENDARIO

    TIEMPO CALENDARIO

    0

    TIEMPO PROGRAMADAO, TURNO

    1

    TIEMPO DISPONIBLE

    2PAROS PROGRAMADOS

    Ensayos

    TIEMPO OPERATIVOAlimentacin

    3PERDIDAS POR TIEMPO OCIOSOReunionesFESTIVOS

    Mantenimiento preventivoBAJA

    AveriasOCUPACIN

    TIEMPO OPERATIVO NETOPequeas paradasAlistamientos y ajustes

    4Paros Externos=Arranques

    Medicin y ajuste+Aseos

    Administrativas+

    TIEMPO VALOR AGREGADOBalance de capacidad+

    5ReprocesosEsperas + Paros Servicios

    DesperdiciosVelocidad reducida neta=

    Velocidad reducida- Paros externos

    INDICE DE CALIDADINDICE DE DESEMPEOINDICE DE DISPONIBILIDADOEEUTILIZACION

    O RENDIMIENTO

    Q =5/4R =4/3D =3/0OEE =5/0% Util. =1/0

    Observacin:El OEE calculado sobre la base del tiempo calendario es posible obtenerlo por construccin con la informacin de la oficina de TPM.

    La definicin de la prdida "Utilizacin", del rbol de prdidas , debe ser Tiempo Calendario - Tiempo programado.

    Q

    R

    D

    OEE

    Como se calcula el OEE en fbri

    CALCULO DEL OEE EN FBRICA

    TIEMPO CALENDARIO

    0

    TIEMPO PROGRAMADAO, TURNO

    1

    TIEMPO DISPONIBLE

    2PAROS PROGRAMADOS

    Ensayos

    TIEMPO OPERATIVOAlimentacin

    3PERDIDAS POR TIEMPO OCIOSOReunionesFESTIVOS

    Mantenimiento preventivoBAJA

    AveriasOCUPACIN

    TIEMPO OPERATIVO NETOPequeas paradasAlistamientos y ajustes

    4Paros Externos=Arranques

    Medicin y ajuste+Aseos

    Administrativas+

    TIEMPO VALOR AGREGADOBalance de capacidad+

    5ReprocesosEsperas + Paros Servicios

    DesperdiciosVelocidad reducida neta=

    Velocidad reducida- Paros externos

    INDICE DE CALIDADINDICE DE DESEMPEOINDICE DE DISPONIBILIDADOEEUTILIZACION

    Q =5/4R =4/3D =3/2OEE =5/2% Util. =2/1

    Q

    R

    D

    OEE

    OEE de fbrica a 30 de Abril 06

    zona

    DatosABCDEFTotal general

    Suma de tiempo_programado172384649945621051104893784876379823006287727

    Suma de ensayos146414421923243436616089237

    Suma de alimentacion_y_aseos12127113090126528216803351954793370881

    Suma de reuniones3139345521167721102678325055660

    Suma de mant_prev_equipos27252583133744403307419

    Suma de total_paros_programados15685321667141465262283700359981443197

    Suma de tiempo_disponible156725347778919636454632254506349222895844835

    Suma de tiempo_averias39406568715978045342268532221264313

    Suma de tiempo_alistamiento_y_ajuste25154618355199202221652132231155510

    Suma de tiempo_arranques88619038799541804316917243562

    Suma de tiempo_cuchillas_mordazas1923215550716612153630917768

    Suma de total_tiempo_perd_en_equipos7534421123228481305974567579933481153

    Suma de tiempo_operativo149204145667617351504327984049598423715363995

    Suma de tiempo_paros_menores_esperas2233223409038066561929218181159181

    Suma de tiempo_oper_neto_sin_vel_redu1469752454342164480442612338566782420252048905204814

    Suma de velocidad_reducida477645.5254954.1572001.899999999132972.4107501.3277159.41822234.6-76

    Suma de tiempo_operativo_neto992448.500000002199490.91073313.1292978.6282703.7547376.6000000013388311.43382655.4

    Suma de t_por_def_y_reproc4167.814.39741.89999999992683.31679.11659.519945.8999999999-5656

    Suma de tiempo_valor_agregado988299.500000002199463.51063661.2290145.8281029.6545728.7000000013368328.30000001-0.0016692681

    Indicadores

    Calidad99.58%99.99%99.10%99.03%99.41%99.70%99.41%

    Rendimiento (Desempeo)66.52%43.68%61.86%67.69%69.81%64.98%63.17%

    Disponibilidad95.20%95.58%88.36%93.43%89.86%91.33%91.77%

    EGE63.06%41.75%54.17%62.64%62.36%59.17%57.63%

    Prdida por Utilizacin

    indicadores_zona_todas_20060510

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PROGRAMA AUDIENCIA DE CURSO SMED, Set Up Rápidos · / Eficiencia General del Equipamiento, OEE, impacto de un cambio de formato en el OEE / Metodología SMED (Cambio de formatos

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Metodologia Para La Medicion de Oee

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PERSPECTIVA DE LOS FUNCIONARIOS Y LAS OEE · Asesoramiento Técnico a OEE PERSPECTIVA DE LOS FUNCIONARIOS Y LAS OEE Igualdad, equidad e idoneidad en el acceso Dirección General de

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MONOGRAFIA Capacitacion Del Personal

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er€oeE HorrA BLOCK cHKle1ekladata.com/g9OSFnldUDxZDRIfje2xXv0dhaQ.pdf · er€oeE HorrA BLOCK cHKle1.wya

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