The Power of Excellence

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PP 40

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© 2014 Prestolite Electric Ltd www.prestolite.com

OUR COMPANY Prestolite is a rapidly expanding global company with manufacturing and distribution in North America, Europe and Asia. Having research and development facilities in each of these locations, the company combines the engineering know-how and manufacturing expertise of Lucas CAV, Leece-Neville, Butec and Motorola, to produce the best starters and alternators range in the market.

OUR PRODUCTS We offer a complete range of Heavy, Medium and Light Duty starters and alternators covering all major European Truck, Car and Van applications as well as comprehensive Bus & Coach, Off-Highway, Agricultural, Marine and Industrial application coverage. Look out for our new Refrigeration Equipment and Marine catalogues coming soon!

OUR UNIQUE OFFER Remember that the vast majority of a range comes to you BRAND NEW. Of course this offers you OE quality levels, no availability problems due to core shortages but also the advantage of NO CORE SURCHARGES! How many times have you sold an alternator or starter only to have your profit wiped out because your supplier won’t accept your core? With Prestolite you can simply sell and forget.

OUR BRANDS Effective from mid 2007 you would have seen that all of our products are dual branded ‘Prestolite’ and ‘Leece-Neville’. We think it’s important that our customers are able to make the link between these two great brands and it’s a reminder that all ‘Leece-Neville’ products are available from Prestolite – and vice versa!

The Power of Excellence

The Power of Excellence

© 2014 Prestolite Electric Ltd www.prestolite.com

a division of Prestolite Ele ctric Inc.

Prestolite Electric Ltd - H eavy Duty Systems

Unit 48 The Metropolitan Park

12-16 Bristol Road, Gree nford

Middlesex, UB6 8UP,

United Kingdom

Tel: +44 (0) 20 8231 11 37

Fax +44 (0) 20 8575 957 5

Prestolite Electric Ltd. Re gistered in England No. 1

189048

www.prestolite.com

2014 Marine Catalogue

Dear Customer Welcome to the new addt

ion to our catalgoue rang e, the 2014 Marine Catalo

gue for Prestolite Electric

products.

Included in this catalogue are popular alternators a

nd starter motors used on various marine applicatio

ns,

ranging from canal barge s to life saving vessels.

Also included is an Auxilia ry equipment section, con

taining regulators, soleno ids and external regulatio

n

conversion kits.

We strive to serve you be tter with this catalogue, a

nd you opinion matters to us. If you have any

suggestions on how we c an further improve the inf

ormation we give you, we ’d be delighted to hear fro

m

you, contact us on eu_inf o@prestolite.com

Thanks for your continued support.

Ferenc Gemesi

Sales Director – Europe, Asia, Africa

Prestolite Electric Ltd

(LH0029v3_02/14)

The Power of Excellence

© 2014 Prestolite Electric Ltd www.prestolite.com

The Power of Excellence

© 2014 Prestolite Electric Ltd www.prestolite.com

Catalogue Ref No: PP4029 Issue no: 1 (03/14)

Table of Contents

A How to use this Catalogue ......................................... A-1

A Glossary of Alternator Terms ...................................... A-2

A Alternator Wiring Diagrams ......................................... A-4

A Alternator Function ..................................................... A-7

A Alternator Troubleshooting Guide ............................... A-7

A Glossary of Starter Motor Terms ................................ A-8

A Starter Motor Wiring Diagram .................................. A-9

A Starter Motor Function ............................................. A-11

A Starter Motor Troubleshooting Guide ......................... A-11

1 Alternator Guide .......................................................... 1

2 Starter Motor Guide ..................................................... 21

3 Auxiliary Equipment Guide .......................................... 37

4 Cross Reference Guide ............................................... 45

SECTION TITLE PAGE

DISCLAIMER While every care has been taken in compiling the information in this document, Prestolite / Leece-Neville cannot accept legal liability for any inaccuracies, omissions, or consequential damage resulting there from. Prestolite / Leece-Neville has an extensive design and development team which may alter product specification. Prestolite / Leece-Neville reserves the right to alter specifications without notice and whenever necessary to endure optimum performance from its product range.

The Power of Excellence

© 2014 Prestolite Electric Ltd www.prestolite.com

How to use this Catalogue

SECTION A This section gives a basic understanding of the operation of the Alternator and Starter Motor within the Marine enviroment, and includes Alternator and Starter Motor function, general wiring diagrams and a Troubleshooting guide. If you have any queries that are not covered by this guide, please contact the Technical Helpline on +44 (0) 20 8231 1137.

A-1

MARINE PRODUCT GUIDE 2014 ALTERNATORS

A lte

rn at

or G

ui de

www.prestolite.com Sales Fax: +44 (0) 20 8575 9575 Sales Tel: +44 (0) 20 8231 113714 Sales Tel: +44 (0) 20 8231 1137 Sales Tel: +44 (0) 20 8575 9575 www.prestolite.com

PART No. OUTPUT POLARITY VOLT

ADJUST ROTATION

P / N TYPE FEATURES APPLICATION

8SC3157V 24V 175A INSULATED YES CW N-type J-180 mount

B+, B-, WL, ExC, AC

V adjust 26.8V - 29.5V

7/8” shaft

No pulley supplied

API Marine Caterpillar, Cummins MTU, Sabre 8SC3009ZA, 110-258 20083 3001117, 3088320 3629351, 26874 23520958

8SC3160V 24V 150A INSULATED YES CW N-type J-180 mount

B+, B-, WL, ExC, AC

V adjust 26.8V - 29.5V

7/8” shaft

No pulley supplied

Caterpillar Cummins 8SC3068V, 110-431 1501935, 3640732

8SC3169U 24V 100A INSULATED YES CW N-type J-180 mount

B+, B-, WL, ExC, AC

V adjust 26.8V - 29.5V

7/8” shaft

No pulley supplied

Various Marine Perkins Volvo 8SC3015U, 110-302 OE52360 562612

A0012303JB 24V 45A INSULATED NO BI-DIR N-type J-180 mount

B+, B-, AC

7/8” shaft

No pulley supplied

Corrosion protected

Volvo Penta Caterpillar Cummins 2303JB 0R2698, 0R5217, 3N2702 3N2706, 3T6352, 3Y6691 5N5692, 6N5217, 6N9294 9G8255 111640, 3015516, 3604676Rx 3675126Rx

A0014727JB 24V 140A INSULATED YES CW N-type J-180 mount

B+, B-, ExC, AC

V adjust 26.0V - 32.0V

7/8” shaft

No pulley supplied

Various Marine Volvo 4727JB LN4727JB

A0014740JB 24V 200A GROUNDED NO CW N-type J-180 mount

B+, B-, AC

7/8” shaft

No pulley supplied

Various Marine 4740JB

Prestolite Part no.

Voltage

Alternator images

Application / Cross reference

Output Current

Insulated or Earth return (Grounded)

Adjustable voltage

Direction of Rotation

P or N Type Regulation

Product features: Mounting type Terminations Voltage set point Shaft size Pulley info Addtional info

MARINE PRODUCT GUIDE 2014 STARTER MOTORS

www.prestolite.com Sales Fax: +44 (0) 20 8575 9575 Sales Tel: +44 (0) 20 8231 113730

S ta

rt er

M ot

or G

ui de

Sales Tel: +44 (0) 20 8231 1137 Sales Tel: +44 (0) 20 8575 9575 www.prestolite.com

PART No OUTPUT ROTN POLARITY TEETH PINION OD (MODULE)

PAR (ENG) FEATURES APPLICATION

M105R3509SE 24V 7.5kW CW INSULATED 12t 46.7(8/10 DP) 47.5

(66.5) SAE3 mounting

B+, B-, IGN

Rotatable mounting & relay

Cummins 3102767, 3977428 5254108, 5256415 5284108 M009T82671 M009T82672

M105R3510SE 24V 7.5kW CW GROUNDED 10t 40(8/10 DP) 47.5

(66.5) SAE1 (offset) mounting

B+, B- (Earthed), IGN

Rotatable mounting & relay

Cummins 3675116, 3965282 38401100150 3675116Rx

M105R3513SE 24V 7.5kW CW INSULATED 12t 46.7(8/10 DP) 47.5

(66.5) SAE3 mounting

B+, B-, IGN

Rotatable mounting & relay

Volvo Penta 3801289, 3803838 3586798 M009T82179 M009T84079

M105R3514SE 24V 7.5kW CW INSULATED 12t 44.1(M3) 47.5

(66.5) SAE3 mounting

B+, B-, IGN

Rotatable mounting & relay

Mercedes-Benz Insulated version of 0001330011, 0001330020 0001372005, 0001372006 0986018370, 0986020880 0986022980 M009T80471, M009T80472 M009T80473, M009T83671 M009T84771

M110R2601SE 12V 7.0kW CW INSULATED 12t 44.1(M3) 47.5

(66.5) SAE3 mounting

B+, B-, IGN

Rotatable mounting & relay

Corrosion protected

Mercedes-Benz M009T70379 M009T71179 19011505, 19011514 8200084, 8200434 8300013

M110R2602SE 12V 7.0kW CW INSULATE