GREENLAND - ahlsellmaskin.se
Transcript of GREENLAND - ahlsellmaskin.se
201702/2000
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NAMIBIABOTSWANA
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BUFFALO MACHINERY CO., LTD.56, Lane 318, Desheng Road, D aya District, Taichung City 428-46, TaiwanP.O. Box 320, Daya, Taichung City, TaiwanTel: +886-4-25 60 37 59 Fax: +886-4-25 60 37 69E-mail: [email protected] www.buffalo-machinery.com
ISO 14001:2015EMS 546518
ISO 50001:2011ENMS 642457
ISO 9001:2015FM 538421
National Awardof Outstanding
Linear Way Vertical Machining Centers
Taiwan’s Leading Machine Builder1 2
Vertical Machining CenterMICROCUT linear way VMC is designed and built to meet the ever-increasing demands for powerful and reliable machines with high efficiency, high accuracy machining performance. MICROCUT M series uses four-low linear recirculating ball bearing guideways, a high-precision main spindle with thermal expansion stability and the robust and compact structure design with high rigid durability. Depending on machining needs, various travel lengths with great capacity satisfy all demands.
M-10501200 x 600 mm TableXYZ: 1050 x 600 x 600 mmTable load: 800 kgSpindle: 10000 rpm(std); 12000 rpm, 14000 rpm(opt)
M-800900 x 520 mm Table
XYZ: 800 x 500 x 500 mm Table load: 450 kg
Spindle: 10000 rpm(std); 12000 rpm, 14000rpm(opt)
900 x 410 mm TableXYZ: 760 x 440 x 460 mm Table load: 350 kgSpindle: 10000 rpm(std); 12000 rpm(opt)
M-760
M-12001400 x 710 mm TableXYZ: 1200 x 730 x 650 mm Table load: 1000 kgSpindle: 10000 rpm(std); 12000 rpm, 14000 rpm(opt)
1500 x 600 mm TableXYZ: 1400 x 800 x 800 mm
Table load: 1000 kgSpindle: 10000 rpm(std);
12000 rpm, 14000 rpm(opt)
M-1400
1700 x 600 mm TableXYZ: 1600 x 850 x 850 mm
Table load: 1200 kgSpindle: 10000 rpm(std);
12000 rpm, 14000 rpm(opt)
M-1600
High-performance solutions for demanding applications
Green Energy Industry Die & Mold Industry Automobile Industry Mechanical Engineering
Direct-coupled servo motor can enhance positioning accuracy and provide better contouring and threading
All casting is reinforced with heavy ribs to resist vibra-tion. The base incorporates a durable ribbed box design for maximum structural loading.
All structural components and whole machine frame of MM series are analyzed by ANSYS mechanical system and Finite Element Method (FEM) to ensure structural optimization.
The triangular wide-distance foundation provides solid support for operation.
The major structural component is made of Meehanite cast iron, which is heat treated to relive stress, and to assure rigidity and accuracy
3 4
Rigid Foundation Motion Control
Optimal Rigidity
Ballscrew
Guideway
Class C3 ballscrews are pretensioned on each axis to reduce heat deformation for high accurary and repeatability.
Triangular Support Base
Rib Enhancement
Structural Optimization
C3 Class Pretensioned Ballscrew
High Precision Linear Guideways
Ball Type linear Guideway
Direct-coupled Servo Ballscrew Motor
M1050
Installed for all axes to ensure high load carrying capacity and rigidity with high running and positional accuracy as well as low friction.
The recirculation ball guideways for each axis are preloaded to provide zero clearance between the moving surfaces. This increases rigidity in all directions while providing higher accuracy and reliability
M760
Roller Type Linear Guideway
High rigidity steel on roller guideway provides high durability. Roller guideway on the three axes enables a fast feed rate of 30 m/min, ensuring smooth movement and accuracy.
M800/ M1050/ M1200/ M1400/ M1600
With preloaded angular-contact bearings throughout and with a large spacer between front bearings to improve radial thrust capacity. Cartridge spindle design makes maintenance easy.
5 6
Spindle
Rigid tapping provides high-speed precision tapping. The function enables the deceleration of the spindle and the Z axis is in synchronization with any situation, from full speed to operation stop. While machine is equipped with rigid tapping, operator can do one shot procedure to threading. The servo motor enables spindle to reach accurate spindle orientation position for rigid tapping and it’s perfect especially for machining hard material like stainless steel.
Spindle oil cooler (opt)
24T Arm type ATC
M series is built with innovative machine concepts by using a wide range of high-performance spindles to present consistent precision performance and dynamic machining for various application.Extensive options of spindle types and motor configuration are provided to meet industrial demands. The higher horsepower motors are also available to optimize the strength of machine for ultimate machining performance.
Spindle Dynamic Balancing
High Capacity Cartridge Spindle
One-piece Design Headstock
Various Spindle Speed Selections
The online dynamic balancing instrument offers calibration for spindle displacement, speed and acceleration of full speed range
Standard with belt-driven spindle, offering speed 10000 rpm ~ 14000 rpm to fulfill various need
Offering high stability and capacity for heavy duty cutting
Providing stable and quicker tool selectionIt is activated by electric motor and driven by cam mechanism. The bi-direction tool selection is controlled by PLC software for quicker tool selection to reduce non-cutting time.
Arm type ATC
Availability24T (std.) / 30T (opt.)
Tool Management
All machines are available to equip with spindle oil cooler to prevent thermal expansion effects and thermal deformation, allowing high accuracy machining, perfect finish and long lifetime of spindle as well.
Support for Rigid Tapping Function
The fast, simple and long-life automatic tool changer provides stable and reliable tool change
Coolant Through Spindle & High Pressure Pump (opt)
Auxiliary Coolant Filter
Coolant through spindle uses high pressure pump to supply coolant through tool, cooling the cutting edge directly. This clears chips during deep-hole and tapping, increases tool life and allows higher cutting speeds. Two systems are available, one provides individual CTS tank with 600L big capacity and 20 bar or 70 bar high pressure pump are available for selection. The other provides 20 bar high pressure pump built-in with machine major coolant tank which requires less floor space. Both systems include the auxiliary coolant filter
Individual CTS tank is supplied with a re-usable 25-micron iron filter. Built-in system provides 25-micron filter. Both filters take away contamination and particles from the coolant before coolant is recycled through the coolant pump.
CTS system with high pressure 70bar pump
CTS system with high pressure 20bar pump
• Belt Drive spindle
• In-line spindle (Opt)
The standard 10,000 rpm belt drive spindle with ISO 40 tapper.
The powerful direct drive 12,000rpm spindle with ISO 40 tapper ensures high drilling performances.
• Built-in spindle (Opt)The powerful, 14,000rpm built-in spindle with HSK A63 tapper allows for a wide range machining operations with better finish
7 8
Chip Removal Control
• Efficient Free-flow enclosure guard design• Efficient chip conveyor carries out chips to save operation time(opt)• Drainage outlet design• Multiple chip flush solution offers easy chip clean - Rear wash down with high pressure pumps(opt) - Spindle with coolant nozzle
Free-flow enclosure guard design Drainage outlet & Chip conveyor
Coolant gunSpindle with coolant nozzle
Drainage outlet & Chip augerChip drawer
FANUC 0iM CONTROL
Excellent Operation
• High reliable• High-speed, high-precision and high-quality machining with AI contour control• Machining condition selection function• Enriched basic functions: rigid tapping, tool life management• Advanced digital servo technology• User friendly operation: Program editing, memory card, data server
Integration operation & programming guidance with extremely simplified operationsFANUC MANUAL GUIDE 0i (std)Integrated operation guidance for NC programFANUC MANUAL GUIDE i (opt)• Programming guidance• With extremely simplified operations
FANUC CONTROL
FAGOR 8055i / 8065 CONTROL• High speed machining, large look-ahead buffer and a high speed block processing time• Graphically assisted set up user interfaces• Preparation help on tool management• Various programming languages provide improved operator ease & efficiency: - Wide range of ICON conversational cycles - ISO code languages
FAGOR CONTROL
M760
9 10
Layout DimensionControl
HEIDENHAIN TNC 620• Minimize setup times• Graphic support in any situation• Straight forward function keys for complex contours• Programming contours unconventionally• Field-proven cycles for recurring operations• Smar T.NC the alternative operating mode• Program off line• Fast data transfer• The iTNC programming station• Setup, presetting and measuring with touch trigger
HEIDENHAIN CONTROL
SIEMENS SINUMERIK 828D/828D BASIC CONTROL• Easy data exchange thanks to USB, CF and Ethernet interfaces on the panel • ShopMill machining step programming• SINUMERIK CNC programming language with high-level elements and program guide• Online ISO dialect interpreter: maximum CNC program compatibility• Advanced Surface: Innovative, high-performance CNC functions• Animated Elements: Optimized operator guidance• Easy input of pictographic languages directly via the CNC keyboard• Easy Message: Integrated mobile radio modem for optimum process monitoring via mobile telephone.
SIEMENS CONTROL
M800
M1050
M1200
22002934
3395
1920
26543384
3838
2260
30603890
4319
2490
2295
2267
2600
2330
3600
2427
43334371
1910
2280
11 12
Power & Torque Chart
Belt Drive Spindle M760 / M800
In-line Spindle M760 / M800 In-line Spindle M800
0
3
9
7.5
60001500 3000 4500SPINDLE (rpm)
90007500 10500
12
12000
10
0
20
60
50
60001500 3000 4500SPINDLE (rpm)
90007500
70
80
10500
1.7
N-m
12000
kW Power Chart Torque Chart
6
1.2
4.5
1.5
1110.5
47.8
2.2
2000
1.5
40
3035.8
10000 10000
Continuous Operating Zone(S1)
60min,S3 40% Operating Zone
60min,S3 40% Operating Zone
S2 15min,S3 25% Operating Zone
S2 15minS3 25% Operating Zone
Continuous Operating Zone (S1)
2
0
4
12
6
10
60001500 3000 4500SPINDLE (rpm)
90007500 10500
14
16
12000
30
10
0
20
60
40
50
60001500 3000 4500SPINDLE (rpm)
90007500
70
80
10500
6.8
73.2
N-m
12000
kW Power Chart Torque Chart
8.58
11.5
7.5
47.7
6
12.27.9
Continuous Operating Zone (S1)
S6-40% Operating Zone
S6-40% Operating Zone
Continuous Operating Zone (S1)
060001500 3000 4500
SPINDLE (rpm)90007500 1050012000
060001500 3000 4500
SPINDLE (rpm)90007500 10500
N-m
12000
kW Power Chart Torque Chart
1.7
10000 100005000 5000
10
20
60
50
70
80
40
30
3
9
7.5
12
6
4.5
1.5
10.5
7
2.2
3250
44.5
66.8
3250
13.320.5
30.8
2.8
Continuous Operating Zone (S1)
Continuous Operating Zone (S1)
S6-40% Operating Zone
Operating Zone S6-40%
Belt Drive Spindle M1050 / M1200 / M1400 / M1600
2
0
4
12
6
10
60001500 3000 4500SPINDLE (rpm)
90007500 10500
14
16
12000
kWPower Chart
11
8
4000
11
15
10000
7.536
12
0
24
72
48
60
60001500 3000 4500SPINDLE (rpm)
90007500
84
96
10500
8.7
N-m
12000
Torque Chart
6
4000 10000
70
95.5
10.5
14.3
S2 30min,S3 60% Operating Zone
Continuous Operating Zone (S1)
Y connection connection
Continuous Operating Zone(S1)
S2 30min,S3 60% Operating Zone
Y connection connection
2
0
4
12
6
8
10
60001500 3000 4500SPINDLE (rpm)
90007500 10500
14
16
12000
36
12
0
24
72
48
60
60001500 3000 4500SPINDLE (rpm)
90007500
84
96
10500
8.7
63.7
89.1
14.8
N-m
12000
kW Power Chart Torque Chart
11
6.49.5
8
10000 10000
S6-40% Operating Zone
Continuous Operating Zone (S1) Continuous Operating Zone (S1)
S6-40% Operating Zone
2
0
4
12
6
10
60001500 3000 4500SPINDLE (rpm)
90007500 10500
14
16
12000
kW Power Chart
8
10.5
10000
5.5
2000 5000
7
1515.8
060001500 3000 4500
SPINDLE (rpm)90007500 10500
N-m
12000
Torque Chart
4.3
100002000 5000
10
20
60
50
70
80
40
30
75.4
6.6
28.6
19.1
Continuous Operating Zone (S1)
S6-40% Operating Zone
S6-40% Operating Zone
Continuous Operating Zone (S1)
060001500 3000 4500
SPINDLE (rpm)90007500 1050012000
060001500 3000 4500
SPINDLE (rpm)90007500 10500
N-m
12000
kW Power Chart Torque Chart
1.7
10000 100005000 5000
10
20
60
50
70
80
40
30
3
9
7.5
12
6
4.5
1.5
10.5
7
2.2
3250
44.5
66.8
3250
13.320.5
30.8
2.8
Continuous Operating Zone (S1)
Continuous Operating Zone (S1)
S6-40% Operating Zone
Operating Zone S6-40%
In-line Spindle M1050 / M1200 / M1400 / M1600
2
0
4
12
6
10
60001500 3000 4500SPINDLE (rpm)
90007500 10500
14
16
12000
36
12
0
24
72
48
60
60001500 3000 4500SPINDLE (rpm)
90007500
84
96
10500
8.7
N-m
12000
kWPower Chart Torque Chart
11
8
6
4000
11
15
10000
7.5
4000 10000
70
95.5
10.5
14.3
S2 30min,S3 60% Operating Zone
Continuous Operating Zone (S1) Continuous Operating Zone(S1)
S2 30min,S3 60% Operating Zone
Y connection connection Y connection connection
45
15
0
30
90
60
75
60001500 3000 4500SPINDLE (rpm)
90007500
105
120
10500
11.9
N-m
12000
Torque Chart
8.7
100005000
117.7
14.317.628.635.3
Continuous Operating Zone(S1)
30min Operating Zone
060001500 3000 4500
SPINDLE (rpm)90007500 1050012000
kWPower Chart
10000
11
5000
15
2.5
5
15
7.5
17.5
20
12.5
10
18.530min Operating Zone
Continuous Operating Zone (S1)
4
0
8
24
20
75001875 3750 5625SPINDLE (rpm)
112509375 13125
28
32
15000
kWPower Chart
10000
5.3
5000 12000
16
12
4
30
8.87
10
1500
S6-40%Operating Zone
Continuous Operating Zone (S1)
0SPINDLE (rpm)
N-mTorque Chart
4.325
125
50
150
75
175
200
100
750037501875 5625 1125013125937510000
150005000 120001500
2.6
191
127.3
37
8.87
51.611.4
9.5
Continuous Operating Zone (S1)
S6-40% Operating Zone
2
0
4
12
6
10
60001500 3000 4500SPINDLE (rpm)
90007500 10500
14
16
12000
kWPower Chart
8
10.5
10000
5.5
2000 5000
7
1515.8
060001500 3000 4500
SPINDLE (rpm)90007500 10500
N-m
12000
Torque Chart
4.3
100002000 5000
10
20
60
50
70
80
40
30
75.4
6.6
28.6
19.1
Continuous Operating Zone (S1)
S6-40% Operating Zone
S6-40% Operating Zone
Continuous Operating Zone (S1)
In-line Spindle M800 / M1050 / M1200
Built-in SpindleM800/1050 / M1200 / M1400 / M1600
36
12
0
24
72
48
60
60001500 3000 4500SPINDLE (rpm)
90007500
84
96
10500
8.7
63.7
89.1
14.8
N-m
12000
Torque Chart
6.49.5
10000
Continuous Operating Zone (S1)
S6- 40% Operating Zone
2
0
4
12
6
8
10
60001500 3000 4500SPINDLE (rpm)
90007500 10500
14
16
12000
kWPower Chart
11
8
10000
S6-40% Operating Zone
Continuous Operating Zone (S1)
3
0
6
18
15
SPINDLE (rpm)
21
Torque Chart
24
0SPINDLE (rpm)
N-mkWPower Chart
15
75
30
90
45
105
120
60
700035001750 5250 10500122508750 14000
12
2000 4000
9
700035001750 5250 10500122508750 140002000 4000
22.5
15.310.2
79.5
119.3
Continuous Operating Zone (S1)
S6-40% Operating Zone
Y connection connection Y connection connection
S6-40% Operating Zone
Continuous Operating Zone (S1)
0
3
9
7.5
60001500 3000 4500SPINDLE (rpm)
90007500 10500
12
12000
30
10
0
20
60
40
50
60001500 3000 4500SPINDLE (rpm)
90007500
70
80
10500
8.7
N-mPower Chart
12000
kWTorque Chart
6
6
4000 4000 10000
4.5
1.5
1110.5
47.8
S2 30min,S3 60% Operating Zone
Continuous Operating Zone (S1) Continuous Operating Zone(S1)
S2 30min,S3 60% Operating Zone
Y connection connection Y connection connection
Fanuc βiI8 Fanuc αil12 Fanuc αilT12 Heidenhain QAN-200UH
SEIMENS 1PH8105-1SF02-3LA1 SEIMENS 1PH8107-1SG02-3LA1 Fanuc αiT15
Heidenhain QAN-200L HEIDENHAIN QAN-200U SEIMENS 1PH8133-1LG02-3MA1
SEIMENS 1PH8107-1SG02-3LA1
SEIMENS 1PH8105-1SF02-3LA1 Fanuc αiIT8
13 14
Technical data
Table
Table sizeTable loading TravalX axisY axis Z axis Belt-driven Spindle (Std)Spindle taperSpindle speed Spindle motor outputIn-line Spindle (Opt)Spindle taperSpindle speedSpindle motor outputBuilt-in Spindle (Opt)Spindle taperSpindle speedSpindle motor outputAxes feed rateX/Y/Z rapid feedGuidewayX/Y/Z guideway type AccuracyPositioning accuracyRepeatabilityAutomatic Tool ChangerATC typeNo. of toolsTool taperTool changing time (T-T)Max. tool dia.Max. tool dia. with next tool emptyMax. tool lengthMax. tool weightMachine sizeWeightFloor space (With chip conveyor)
M760900 x 410
350
760440460
ISO4010000
ISO4012000
---
30/30/30
Linear / 35 (Ball)
0.01/300±0.01
Arm24 (std) / 30 (opt)BT / CAT / DIN 40
1.94(50Hz) /1.64(60Hz)ø75ø1253008
43503400 x 2000
M800900 x 520
450
800500500
ISO4010000
ISO4012000
HSK A6314000
15
30/30/30
Linear / 35(Roller)
0.01/300±0.01
Arm24 (std) / 30 (opt)BT / CAT / DIN 40
1.94(50Hz) /1.64(60Hz)ø75ø1253008
62503838 x 2300
M10501200 x 600
800
1050600600
ISO4010000
ISO4012000
HSK A6314000
15
30/30/30
Linear / 45 (Roller)
0.01/300±0.01
Arm24 (std) / 30 (opt)BT / CAT / DIN 40
1.94(50Hz) /1.64(60Hz)ø75ø1253008
70004320 x 2300
M12001400 x 710
1000
1200730650
ISO4010000
ISO4012000
HSK A6314000
15
30/30/30
Linear / 45(Roller)
0.01/300±0.01
Arm24 (std) / 30 (opt)BT / CAT / DIN 40
1.94(50Hz) /1.64(60Hz)ø75ø1253008
88504250 x 2600
M14001500 x 600
1000
1400800800
ISO4010000
ISO4012000
HSK A6314000
15
30/30/30
Linear / 45(Roller)
0.01/300±0.01
Arm24 (std) / 30 (opt)BT / CAT / DIN 40
1.94(50Hz) /1.64(60Hz)ø75ø1253008
-5200 x 2700
M16001700 x 600
1200 1600850850
ISO4010000
ISO4012000
HSK A6314000
15
30/30/30
Linear / 45(Roller)
0.01/300±0.01 Arm
24 (std) / 30 (opt)BT / CAT / DIN 40
1.94(50Hz) /1.64(60Hz)ø75
ø1253008
-5200x2700
mmkg
mmmmmm
rpmkW
rpmkW
rpmkW
m/min
mm
mmmm
secmmmmmmkg
kgmm
Standard Accessories• Belt drive spindle 10000 rpm• Large fully ground work table with 4 T-slots• C3 class precision ground ballscrew• Linear guideway• Fully ground way mating surfaces• Automatic lubrication with low lubrication fault• Coolant system• Telescopic way covers• Low voltage circuit system• chip conveyor
• 4 bar wash down device• 4th axis preparation• CE standard electrical control system• Fully enclosure with removable slide door • Rigid tapping function • AICC (40 block) for FANUC 0iM• EMC and Safety module • CE-marking declaration• Heat exchanger
Optional Accessories • In-line spindle 12000 rpm• Built-in spindle 14000 rpm• Spindle oil cooler• CTS system with high pressure 20/70 bar pump• Chip auger• Air conditioner• Coolant gun
• Oil skimmer• 4th axis• Tool setting probe• Workpiece probe• Three axes with linear scales• Arm-type ATC with 30T tool capacity
Unit
Specification are subject to change without notice.
Heidenhain-7.5/11.5 Siemens-7/10.5 Fanuc-7.5/11
Heidenhain-7/10.5 Siemens-7/10.5 Fanuc-7.5/11
Heidenhain-10/14 Siemens-10.5/15.8 Fanuc-11/15
Heidenhain-10/14 Siemens-10.5/15.8 Fanuc-11/15