Informe Fatiga - 1mm - 5000N

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    ProjectFirst Saved Thursday, March 12, 2015

    Last Saved Thursday, March 12, 2015

    Product Version 15.0 Release

    Save Project Before Solution No

    Save Project After Solution No

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    Contents

    Units

    Model (C4)

    Geometry

    Parts Coordinate Systems

    Connections

    Contacts

    Contact Regions

    Mesh

    Refinement

    Fatiga (C5)

    Analysis Settings

    Loads

    Solution (C6)

    Solution Information

    Fatigue Tool

    Results

    Material Data

    ELECTRODO 6013

    ZONA AFECTACION TERMICA

    MATERIAL BASE

    Units

    TABLE 1

    Model (C4)

    Unit System Metric (mm, kg, N, s, mV, mA) Degrees rad/s Celsius

    Angle Degrees

    Rotational Velocity rad/s

    Temperature Celsius

    Geometry

    TABLE 2Model (C4) > Geometry

    Object Name GeometryState Fully Defined

    Definition

    SourceD:\ANSYS\Proyecto ANSYS soldadura\proyect_files\dp0\SYS-2\DM\SYS-

    2.agdb

    Type DesignModeler

    Length Unit Meters

    Element Control Program Controlled

    Display Style Body Color

    Bounding Box

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    TABLE 3Model (C4) > Geometry > Parts

    Length X 7,9982 mm

    Length Y 15, mm

    Length Z 44, mm

    Properties

    Volume 4032,3 mm

    Mass 3,1654e-002 kg

    Scale Factor Value 1,

    StatisticsBodies 5

    Active Bodies 5

    Nodes 51066

    Elements 25076

    Mesh Metric None

    Basic Geometry Options

    Parameters Yes

    Parameter Key DS

    Attributes No

    Named Selections No

    Material Properties No

    Advanced Geometry OptionsUse Associativity Yes

    Coordinate Systems No

    Reader Mode Saves Updated File No

    Use Instances Yes

    Smart CAD Update No

    Compare Parts On Update No

    Attach File Via Temp File Yes

    Temporary Directory C:\Users\usuario\AppData\Local\Temp

    Analysis Type 3-D

    Decompose Disjoint Geometry Yes

    Enclosure and Symmetry

    Processing Yes

    Object Name soldadura2:1 zac:1 zac:2 lamina:1 lamina:2

    State Meshed

    Graphics Properties

    Visible Yes

    Transparency 1

    Definition

    Suppressed No

    Stiffness Behavior Flexible

    Coordinate System Default Coordinate SystemReference Temperature By Environment

    Material

    Assignment ELECTRODO 6013 ZONA AFECTACION TERMICA MATERIAL BASE

    Nonlinear Effects Yes

    Thermal Strain Effects Yes

    Bounding Box

    Length X 7,9982 mm 6, mm

    Length Y 15, mm

    Length Z 8, mm 4,0771 mm 16,083 mm

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    Properties

    Volume 682,73 mm 270, mm 1404,8 mm

    Mass 5,3594e-003 kg 2,1195e-003 kg 1,1028e-002 kg

    Centroid X -2,2403 mm

    Centroid Y 1,6802 mm

    Centroid Z 2,6254e-002 mm 4,8907 mm -4,8907 mm 14,192 mm -14,192 mm

    Moment of Inertia Ip1 0,11956 kgmm 4,1573e-002 kgmm 0,43128 kgmm

    Moment of Inertia Ip2 4,1398e-002 kgmm 8,1912e-003 kgmm 0,25697 kgmmMoment of Inertia Ip3 0,12281 kgmm 4,6099e-002 kgmm 0,23922 kgmm

    Statistics

    Nodes 17620 6573 6623 10125

    Elements 8714 3208 3239 4953 4962

    Mesh Metric None

    Coordinate Systems

    TABLE 4Model (C4) > Coordinate Systems > Coordinate System

    Object Name Global Coordinate System

    State Fully DefinedDefinition

    Type Cartesian

    Coordinate System ID 0,

    Origin

    Origin X 0, mm

    Origin Y 0, mm

    Origin Z 0, mm

    Directional Vectors

    X Axis Data [ 1, 0, 0, ]

    Y Axis Data [ 0, 1, 0, ]

    Z Axis Data [ 0, 0, 1, ]

    Connections

    TABLE 5Model (C4) > Connections

    TABLE 6Model (C4) > Connections > Contacts

    Object Name Connections

    State Fully Defined

    Auto Detection

    Generate Automatic Connection On Refresh Yes

    Transparency

    Enabled Yes

    Object Name Contacts

    State Fully Defined

    Definition

    Connection Type Contact

    Scope

    Scoping Method Geometry Selection

    Geometry All Bodies

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    TABLE 7Model (C4) > Connections > Contacts > Contact Regions

    Auto Detection

    Tolerance Type Slider

    Tolerance Slider 0,

    Tolerance Value 0,11792 mm

    Use Range No

    Face/Face Yes

    Face/Edge No

    Edge/Edge NoPriority Include All

    Group By Bodies

    Search Across Bodies

    Object Name Contact Region Contact Region 2 Contact Region 3 Contact Region 4

    State Fully Defined

    Scope

    Scoping Method Geometry Selection

    Contact 3 Faces

    Target 3 FacesContact Bodies soldadura2:1 zac:1 zac:2

    Target Bodies zac:1 zac:2 lamina:1 lamina:2

    Definition

    Type Bonded

    Scope Mode Automatic

    Behavior Program Controlled

    Trim Contact Program Controlled

    Trim Tolerance 0,11792 mm

    Suppressed No

    Advanced

    Formulation Program Controlled

    Detection Method Program ControlledPenetration Tolerance Program Controlled

    Elastic Slip Tolerance Program Controlled

    Normal Stiffness Program Controlled

    Update Stiffness Program Controlled

    Pinball Region Program Controlled

    Geometric Modification

    Contact Geometry Correction None

    Mesh

    TABLE 8Model (C4) > Mesh

    Object Name Mesh

    State Solved

    Defaults

    Physics Preference Mechanical

    Relevance 0

    Sizing

    Use Advanced Size Function Off

    Relevance Center Coarse

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    TABLE 9Model (C4) > Mesh > Mesh Controls

    Fatiga (C5)

    TABLE 10Model (C4) > Analysis

    Element Size Default

    Initial Size Seed Active Assembly

    Smoothing Medium

    Transition Fast

    Span Angle Center Coarse

    Minimum Edge Length 0,381010 mm

    Inflation

    Use Automatic Inflation NoneInflation Option Smooth Transition

    Transition Ratio 0,272

    Maximum Layers 5

    Growth Rate 1,2

    Inflation Algorithm Pre

    View Advanced Options No

    Patch Conforming Options

    Triangle Surface Mesher Program Controlled

    Patch Independent Options

    Topology Checking Yes

    Advanced

    Number of CPUs for Parallel Part Meshing Program ControlledShape Checking Standard Mechanical

    Element Midside Nodes Program Controlled

    Straight Sided Elements No

    Number of Retries Default (4)

    Extra Retries For Assembly Yes

    Rigid Body Behavior Dimensionally Reduced

    Mesh Morphing Disabled

    Defeaturing

    Pinch Tolerance Please Define

    Generate Pinch on Refresh No

    Automatic Mesh Based Defeaturing On

    Defeaturing Tolerance Default

    Statistics

    Nodes 51066

    Elements 25076

    Mesh Metric None

    Object Name Refinement

    State Fully Defined

    Scope

    Scoping Method Geometry Selection

    Geometry 30 Faces

    Definition

    Suppressed No

    Refinement 2

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    TABLE 11Model (C4) > Fatiga (C5) > Analysis Settings

    TABLE 12

    Object Name Fatiga (C5)

    State Solved

    Definition

    Physics Type Structural

    Analysis Type Static Structural

    Solver Target Mechanical APDL

    Options

    Environment Temperature 22, CGenerate Input Only No

    Object Name Analysis Settings

    State Fully Defined

    Step Controls

    Number Of Steps 1,

    Current Step Number 1,

    Step End Time 1, s

    Auto Time Stepping Program Controlled

    Solver ControlsSolver Type Program Controlled

    Weak Springs Program Controlled

    Large Deflection Off

    Inertia Relief Off

    Restart Controls

    Generate Restart Points Program Controlled

    Retain Files After Full Solve No

    Nonlinear Controls

    Newton-Raphson Option Program Controlled

    Force Convergence Program Controlled

    Moment Convergence Program Controlled

    Displacement Convergence Program ControlledRotation Convergence Program Controlled

    Line Search Program Controlled

    Stabilization Off

    Output Controls

    Stress Yes

    Strain Yes

    Nodal Forces No

    Contact Miscellaneous No

    General Miscellaneous No

    Store Results At All Time Points

    Analysis Data Management

    Solver Files Directory D:\ANSYS\Proyecto ANSYS soldadura\proyect_files\dp0\SYS-2\MECH\

    Future Analysis None

    Scratch Solver Files Directory

    Save MAPDL db No

    Delete Unneeded Files Yes

    Nonlinear Solution No

    Solver Units Active System

    Solver Unit System nmm

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    Model (C4) > Fatiga (C5) > Loads

    FIGURE 1Model (C4) > Fatiga (C5) > Force

    FIGURE 2Model (C4) > Fatiga (C5) > Displacement

    Object Name Force Displacement

    State Fully Defined

    Scope

    Scoping Method Geometry Selection

    Geometry 1 Face

    Definition

    Type Force DisplacementDefine By Vector Components

    Magnitude 5000, N (ramped)

    Direction Defined

    Suppressed No

    Coordinate System Global Coordinate System

    X Component Free

    Y Component Free

    Z Component 0, mm (ramped)

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    Solution (C6)

    TABLE 13Model (C4) > Fatiga (C5) > Solution

    TABLE 14Model (C4) > Fatiga (C5) > Solution (C6) > Solution Information

    Object Name Solution (C6)

    State Solved

    Adaptive Mesh RefinementMax Refinement Loops 1,

    Refinement Depth 2,

    Information

    Status Done

    Object Name Solution Information

    State Solved

    Solution Information

    Solution Output Solver Output

    Newton-Raphson Residuals 0Update Interval 2,5 s

    Display Points All

    FE Connection Visibility

    Activate Visibility Yes

    Display All FE Connectors

    Draw Connections Attached To All Nodes

    Line Color Connection Type

    Visible on Results No

    Line Thickness Single

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    TABLE 15Model (C4) > Fatiga (C5) > Solution (C6) > Fatigue Tools

    FIGURE 3Model (C4) > Fatiga (C5) > Solution (C6) > Fatigue Tool

    FIGURE 4Model (C4) > Fatiga (C5) > Solution (C6) > Fatigue Tool

    Display Type Lines

    Object Name Fatigue Tool

    State Solved

    Materials

    Fatigue Strength Factor (Kf) 1,Loading

    Type Zero-Based

    Scale Factor 1,

    Definition

    Display Time End Time

    Options

    Analysis Type Stress Life

    Mean Stress Theory Gerber

    Stress Component Equivalent (Von Mises)

    Life Units

    Units Name cycles

    1 cycle is equal to 1, cycles

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    TABLE 16Model (C4) > Fatiga (C5) > Solution (C6) > Fatigue Tool > Results

    Material Data

    Object Name Damage Life

    State Solved

    Scope

    Scoping Method Geometry Selection

    Geometry All Bodies

    Definition

    Design Life 1,e+009 cycles

    Type Damage Life

    Identifier

    Suppressed No

    Integration Point Results

    Average Across Bodies No

    Results

    Maximum 4033,1

    Maximum Occurs On zac:2

    Minimum 2,4795e+005 cycles

    Minimum Occurs On zac:2

    ELECTRODO 6013

    TABLE 17ELECTRODO 6013 > Constants

    Density 7,85e-006 kg mm^-3

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    TABLE 18ELECTRODO 6013 > Compressive Ultimate Strength

    TABLE 19ELECTRODO 6013 > Compressive Yield Strength

    TABLE 20ELECTRODO 6013 > Tensile Yield Strength

    TABLE 21ELECTRODO 6013 > Tensile Ultimate Strength

    TABLE 22ELECTRODO 6013 > Isotropic Secant Coefficient of Thermal Expansion

    TABLE 23ELECTRODO 6013 > Alternating Stress Mean Stress

    TABLE 24ELECTRODO 6013 > Strain-Life Parameters

    TABLE 25ELECTRODO 6013 > Isotropic Elasticity

    Coefficient of Thermal Expansion 1,2e-005 C^-1

    Specific Heat 4,34e+005 mJ kg^-1 C^-1

    Thermal Conductivity 6,05e-002 W mm^-1 C^-1

    Resistivity 1,7e-004 ohm mm

    Compressive Ultimate Strength MPa50,

    Compressive Yield Strength MPa

    250,

    Tensile Yield Strength MPa

    580,

    Tensile Ultimate Strength MPa

    710,

    Reference Temperature C

    22,

    Alternating Stress MPa Cycles Mean Stress MPa

    3999, 10, 0,

    2827, 20, 0,

    1896, 50, 0,

    1413, 100, 0,

    1069, 200, 0,

    441, 2000, 0,

    262, 10000 0,

    214, 20000 0,

    138, 1,e+005 0,

    114, 2,e+005 0,

    86,2 1,e+006 0,

    StrengthCoefficient MPa

    StrengthExponent

    DuctilityCoefficient

    DuctilityExponent

    Cyclic StrengthCoefficient MPa

    Cyclic StrainHardening Exponent

    904, -7,5e-002 0,607 -0,548 1007, 0,155

    Temperature C Young's Modulus MPa Poisson's Ratio Bulk Modulus MPa Shear Modulus MPa

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    TABLE 26ELECTRODO 6013 > Isotropic Relative Permeability

    21, 0,17939 0,3 0,14949 6,8996e-002

    315, 0,13807 0,2691 9,9661e-002 5,4397e-002

    538, 0,10647 0,3219 9,9635e-002 4,0272e-002

    Relative Permeability

    10000

    ZONA AFECTACION TERMICA

    TABLE 27ZONA AFECTACION TERMICA > Constants

    TABLE 28ZONA AFECTACION TERMICA > Compressive Ultimate Strength

    TABLE 29ZONA AFECTACION TERMICA > Compressive Yield Strength

    TABLE 30ZONA AFECTACION TERMICA > Tensile Yield Strength

    TABLE 31ZONA AFECTACION TERMICA > Tensile Ultimate Strength

    TABLE 32ZONA AFECTACION TERMICA > Isotropic Secant Coefficient of Thermal Expansion

    TABLE 33ZONA AFECTACION TERMICA > Alternating Stress Mean Stress

    Density 7,85e-006 kg mm^-3

    Coefficient of Thermal Expansion 1,23e-005 C^-1

    Specific Heat 4,34e+005 mJ kg^-1 C^-1

    Thermal Conductivity 6,05e-002 W mm^-1 C^-1

    Resistivity 1,7e-004 ohm mm

    Compressive Ultimate Strength MPa

    500,

    Compressive Yield Strength MPa

    250,

    Tensile Yield Strength MPa534,

    Tensile Ultimate Strength MPa

    667,

    Reference Temperature C

    22,

    Alternating Stress MPa Cycles Mean Stress MPa

    3999, 10, 0,

    2827, 20, 0,

    1896, 50, 0,

    1413, 100, 0,

    1069, 200, 0,

    441, 2000, 0,

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    TABLE 34

    ZONA AFECTACION TERMICA > Strain-Life Parameters

    TABLE 35ZONA AFECTACION TERMICA > Isotropic Elasticity

    TABLE 36ZONA AFECTACION TERMICA > Isotropic Relative Permeability

    262, 10000 0,

    214, 20000 0,

    138, 1,e+005 0,

    114, 2,e+005 0,

    86,2 1,e+006 0,

    StrengthCoefficient MPa

    StrengthExponent

    DuctilityCoefficient

    DuctilityExponent

    Cyclic StrengthCoefficient MPa

    Cyclic StrainHardening Exponent

    724, -6,6e-002 0,218 -0,492 1490, 0,215

    Temperature C Young's Modulus MPa Poisson's Ratio Bulk Modulus MPa Shear Modulus MPa

    21, 1,7939e+005 0,3 1,4949e+005 68995

    315, 1,3807e+005 0,2691 99660 54396

    538, 1,0647e+005 0,3219 99634 40271

    Relative Permeability

    10000

    MATERIAL BASE

    TABLE 37MATERIAL BASE > Constants

    TABLE 38MATERIAL BASE > Compressive Ultimate Strength

    TABLE 39MATERIAL BASE > Compressive Yield Strength

    TABLE 40MATERIAL BASE > Tensile Yield Strength

    TABLE 41MATERIAL BASE > Tensile Ultimate Strength

    Density 7,85e-006 kg mm^-3

    Coefficient of Thermal Expansion 1,08e-005 C^-1

    Specific Heat 4,34e+005 mJ kg^-1 C^-1

    Thermal Conductivity 6,05e-002 W mm^-1 C^-1Resistivity 1,7e-004 ohm mm

    Compressive Ultimate Strength MPa

    300,

    Compressive Yield Strength MPa

    250,

    Tensile Yield Strength MPa

    224,

    Tensile Ultimate Strength MPa

    414,

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    TABLE 42MATERIAL BASE > Isotropic Secant Coefficient of Thermal Expansion

    TABLE 43MATERIAL BASE > Alternating Stress Mean Stress

    TABLE 44MATERIAL BASE > Strain-Life Parameters

    TABLE 45MATERIAL BASE > Isotropic Elasticity

    TABLE 46MATERIAL BASE > Isotropic Relative Permeability

    Reference Temperature C

    22,

    Alternating Stress MPa Cycles Mean Stress MPa

    3999, 10, 0,

    2827, 20, 0,

    1896, 50, 0,

    1413, 100, 0,

    1069, 200, 0,

    441, 2000, 0,

    262, 10000 0,

    214, 20000 0,

    138, 1,e+005 0,

    114, 2,e+005 0,

    86,2 1,e+006 0,

    StrengthCoefficient MPa

    StrengthExponent

    DuctilityCoefficient

    DuctilityExponent

    Cyclic StrengthCoefficient MPa

    Cyclic StrainHardening Exponent

    780, 0,258 0,271 -0,451 1097, 0,249

    Temperature C Young's Modulus MPa Poisson's Ratio Bulk Modulus MPa Shear Modulus MPa

    21, 1,7939e+005 0,3 1,4949e+005 68995

    315, 1,3807e+005 0,2691 99660 54396

    538, 1,0647e+005 0,3219 99634 40271

    Relative Permeability

    10000

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