ISO 9001:2008 RM6 series (9426) - 寧茂企業股份有限公司 series(9426... · 2018. 5. 22. ·...

VARIABLE FREQUENCY DRIVE

Operation Manual

RM6 series (9426)

ISO 9001:2008

Quality․Satisfaction․Improvement․Innovation

http://www.rhymebus.com.tw 2012.5.14 1ST

Edition

Thank you for using RHYMEBUS RM6 series (9426) drive. For proper operations

and safety purposes, please do read and follow specific instructions contained in this

manual before using the product. The manual shall be placed on the top of the

machine, and all the setup parameters and reference numbers must be properly

recorded in Attachment 3 to facilitate future maintenance and repairs.

PREFACE

Please read this manual thoroughly and pay attention to the safety precautions marked with “ DANGER ” or “ CAUTION ” before the installation, wiring, maintenance, or troubleshooting.

Only the qualified personnel may proceed with the installation, wiring, testing, troubleshooting, or other tasks.

※Qualified Personnel: Must be familiar with the fundamentals, structures,

characteristics, operating procedures, and installation, and this personnel must read the manual in details and follow the steps of security measures to prevent possible dangers.

DANGER

User may cause the casualty or serious damages if user does not abide by the instructions of the manual to execute the tasks.

CAUTION

User may cause injuries to the people or damage the equipment if user does not abide by the instructions of the manual to execute the tasks.

※Although the “ ” mark may indicate minor damages, serious damages or

injuries may be possibly incurred if the caution is not under user’s attention.

Installation

CAUTION

a. The installation shall take place only on top of the metal surface or any material with the fire resistant. Any place or location of high temperature, moist, oil and gas, cotton fiber, metal powder and erosive gas shall be avoided.

b. If the product specification indicates IP00 (the protective level of the equipment structure), any human contact is forbidden at the installation location to avoid the electric shock. The option of installing AC reactor(ACL) or DC reactor(DCL) shall be very cautious, too.

c. Please note the surrounding temperature shall not exceed 50°C when the installation needs to be placed inside the control panel.

d. For the environment of storage and installation, please follow the instructions of the environmental conditions illustrated in the sections of the common specification of RM6 series (9426).

SAFETY PRECAUTION

Wiring

DANGER

a. Do Not conduct any wiring during the system power ON to avoid the electric shock. b. R/L1,S/L2,T/L3 are power inputs (electric source terminals) and U/T1,V/T2,W/T3

are drive’s outputs connecting to a motor. Please Do Not connect these input and output terminals to P, P○+ , N, N○- , P1 and PR terminals.

c. Once the wiring is completed, the cover of the drive must be put back and must seal the drive to avoid other’s accidental contact.

d. Do Not connect 200V series drives to the electric source of 346/380/415/440/ 460/480V.

e. The main circuit and multi-function terminals cannot connect to ground (PE).

f. PE terminal must be exactly grounded. Ground the drive in compliance with

the NEC standard or local electrical code. g. Please refer to the “section 2-3-4 Description of Terminals” for the screwing

torque of the wiring terminal. h. Please refer to the national or local electric code for the appropriate spec. of the

cords and wires.

i. Please install an appropriate Molded Case Circuit Breaker (MCCB) or Fuse at each path of power lines to a drive.

j. Please install the thermal relay between the individual motor and the drive when using one drive to propel several motors.

k. Do Not connect power factor leading capacitor, surge absorber, or non-three-phase motor to drive’s U/T1,V/T2,W/T3 side.

l. AC reactor(ACL) installation is required when the power capacity exceeds 500kVA or 10 times or more than the drive rated capacity.

m. After power off (30HP below models must wait at least 5 minutes; 40HP~75HP models must wait at least 10 minutes; 100HP above models must wait at least 20 minutes). Do Not touch the drive or perform any unwiring actions before drive indicator light (CHARGE) turns off. Use a multimeter with the DC voltage stage to measure the cross voltage between P(+) and N(-) ports (DC bus voltage must be less than 25V).

n. When the motor do the voltage-proof, insulation testing, unwiring the U/T1,V/T2,W/T3 terminal of drive at first.

CAUTION

a. The RM6 series (9426) are designed to drive a three-phase induction motor. Do Not use for single-phase motor or other purposes.

b. The main circuit and control circuit must be wired separately; control circuit must use a shielded or twisted-pair shielded wires to avoid possible interferences.

c. The control circuit must use a shielded or twisted-pair shielded wires to avoid possible interferences and confirm the grounding.

Operation

DANGER

a. Do Not open or remove the cover while power is on or during the operation. Do close up the cover before powering on the drive. Do Not remove the cover except for wiring or periodic inspection when power off.

b. At the function F_078=1, the drive will automatically restart when the power is restored. Stay away from the motor and machine.

c. At the function F_003=0 and F_001=0 or 1, the OFF

RESET key on keypad is ineffective.

Please use an emergency stop switch separately for safe operations.

d. The drive can produce high frequency outputs. Before adjusting the frequency, please check the specifications of motor carefully to prevent the motor from unexpected damages.

e. If any of the protective functions have been activated, and the start command is set to terminal control (F_001=0 or 1). First remove the case and check if the all

running commands set to OFF. Then press the OFF

RESET key to release the alarm.

CAUTION

a. Do Not touch the heat sink or brake resistors due to the high heat.

b. Some models attach nylon rope when shipping. Do Not proceed the movement or hanging the drive by this nylon rope to avoid unexpecting accident. Please select a suitable rope to proceed the movement or hanging the drive.

Compliance with UL standards and CSA standards (cUL-listed for Canada)

CAUTION 1. "Risk of Electric Shock"

Before starting or inspection, turn OFF the power and wait at least 5 minutes,

and check for residual voltage between terminal P and N with a multi-meter or

similar instrument has dropped to the safe level (50VDC or below), to avoid a

hazard of electric shock.

2. These devices are intended for use in Pollution Degree 2 environments.

3. Maximum surrounding air temperature 50C for RM6 series (9426).

4. Short circuit rating

"Suitable For Use On A Circuit Capable Of Delivering Not More Than 5000 rms

Symmetrical Amperes, 240V Maximum for 200V class." Models RM6 series

(9426) rated for 200V class input.

"Suitable For Use On A Circuit Capable Of Delivering Not More Than 5000 rms

Symmetrical Amperes, 480V Maximum for 400V class." Models RM6 series

(9426) rated for 400V class input.

"Integral solid state short circuit protection does not provide branch circuit

protection. Branch circuit protection must be provided in accordance with the

National Electrical Code and any additional local codes."

5. Install UL certified branch circuit fuse between the power supply and the drive,

referring to the table below.

Single-Phase 200V Series

Model number Fuse type Fuse current rating (A)

RM6-2001/2-1PH-9426

Class RK5

10

RM6-2001-1PH-9426 20

RM6-2002-1PH-9426 50

Three-Phase 200V Series


RM6-2001/2-9426

Class RK5

5

RM6-2001-9426 10

RM6-2002-9426 15

RM6-2003-9426 20

RM6-2005-9426 30

RM6-2007-9426

Class T

50

RM6-2010-9426 80

RM6-2015-9426 100


(continued)

CAUTION



RM6-4001-9426

Class RK5

5

RM6-4002-9426 10

RM6-4003-9426 15

RM6-4005-9426 20

RM6-4007-9426

Class T

30

RM6-4010-9426 30

RM6-4015-9426 40

RM6-4020-9426 60

6. Main circuit terminal wiring

"Use 60C / 75C Cu wire only." Recommend using UL-listed closed-loop connectors or CSA-certified ring connectors size, use the correct crimp tool to install connectors per manufacturer recommendation. Suitable closed-loop connectors manufactured by K.S. TERMINALS INC. See table below for main circuit wire size.

200V Class Series

Model number Wire size AWG (mm

2)

Input (R/L1, S/L2, T/L3)

Output (U/T1, V/T2, W/T3)

Grounding

RM6-2001/2-1PH-9426 16 (1.3)

16 (1.3)

16 (1.3)

RM6-2001-1PH-9426 12 (3.3) 12 (3.3)

RM6-2002-1PH-9426

RM6-2001/2-9426 16 (1.3) 16 (1.3)

RM6-2001-9426

RM6-2002-9426 14 (2.1) 14 (2.1)

RM6-2003-9426 14 (2.1)

RM6-2005-9426 10 (5.3) 10 (5.3) 10 (5.3)

RM6-2007-9426 8 (8.4) 8 (8.4) 10 (5.3)

RM6-2010-9426 6 (13.3) 6 (13.3) 8 (8.4)

RM6-2015-9426 4 (21.2) 4 (21.2)


(continued)

CAUTION

400V Class Series

Model number Wire size AWG (mm

2)

Input (R/L1, S/L2, T/L3)

Output (U/T1, V/T2, W/T3)

Grounding

RM6-4001-9426 18 (0.8) 18 (0.8) 18 (0.8)

RM6-4002-9426

RM6-4003-9426 16 (1.3) 16 (1.3) 16 (1.3)

RM6-4005-9426 14 (2.1) 14 (2.1) 14 (2.1)

RM6-4007-9426 12 (3.3) 12 (3.3) 12 (3.3)

RM6-4010-9426 10 (5.3) 10 (5.3)

10 (5.3) RM6-4015-9426 8 (8.4) 10 (5.3)

RM6-4020-9426 8 (8.4) 8 (8.4)

Features

a. PID control function for constant pressure.

b. 4-pumps parallel control is available. Parallel control of 2 unit pumps to remain the constant pressure in pipelines.

c. 3 operation modes (E-mode, F-mode, M-mode) to select the maximum efficiency and energy saving.

d. Protection of cavitation and dry running are available.

e. User-defined sequential control can determine the lead and follower drives in operation. Sequential control function shifts the pump operation by timing routine to extend the system lifetime.

f. Low water usage detection for pump protection.

g. System fault protection for pressure signal lost, water shortage and over pressure protection.

h. Multiple selection of monitor mode (pressure value, output frequency, output voltage…etc.).

i. Preferable pressure level setting for system demand. Intercommunication links multi-unit pumps to provide more control schemes to pump systems.

j. Pump soft start control for system protection.

k. Running hours and power supplying time of the drive can be recorded.

l. Smart cooling fan control mode for cost effective and longer life span.

m. Adjustable accel/decel time from 0.015sec up to 222 days.

INTRODUCTIONS

Chapter 1 Cautions Before Installation ---------------------------------- 1

1-1 Product Verification ------------------------------------------------------------------------- 1 1-2 Standard Specifications ------------------------------------------------------------------- 2 1-3 Common Specifications ------------------------------------------------------------------- 6

Chapter 2 Installation and Confirmation ------------------------------- 10 2-1 Basic Equipment --------------------------------------------------------------------------- 10 2-2 Installing the Drive ------------------------------------------------------------------------- 10 2-3 Descriptions of Terminal and Wiring Diagram ----------------------------------- 14 2-4 Wiring Diagram and Setting for Single-pump and Multi-pump Applications --------------------------------------------------------------------------------------- 31

Chapter 3 The Setting of Keypad ------------------------------------------ 33 3-1 Functions of Keypad (KP-207) --------------------------------------------------------- 33 3-2 The Operation of Keypad(KP-207) and Monitor Mode ------------------------- 35

Chapter 4 Parameter List ------------------------------------------------------ 43 Chapter 5 Parameter Setting Description ----------------------------- 55

Related Settings of Feedback Signal (pressure transmitter) and Pump (default: Iin analog input terminal) -------------------------------------------------------- 55 ․Feedback Signal (pressure transmitter) -------------------------------------------------- 55 Sequential Operation and Parallel Control of Multi-pump ------------------------ 57 ․Sequential Control for Multi-Pump --------------------------------------------------------- 57 ․Parallel Control for Multi-Pump ------------------------------------------------------------- 58 Multi-function Input / Output Terminals -------------------------------------------------- 61 Constant Pressure Control Mode and ON / OFF Mode ----------------------------- 63 ․Constant Pressure Control Mode ---------------------------------------------------------- 63 ․ON / OFF Control Mode ---------------------------------------------------------------------- 64 PID Control Functions ------------------------------------------------------------------------- 65 Pump Protection --------------------------------------------------------------------------------- 68 ․Cavitation Phenomenon ---------------------------------------------------------------------- 69 ․Dry Running ------------------------------------------------------------------------------------- 69 Noise Prevention -------------------------------------------------------------------------------- 70 Water Pipe and System Protection – Over Pressure -------------------------------- 71 Error Trip Disposals ---------------------------------------------------------------------------- 72 Overheating Disposals ------------------------------------------------------------------------ 73 Other Functions ---------------------------------------------------------------------------------- 74

Chapter 6 Operation Procedures and Fault Protection --------- 78 6-1 Operation Procedures -------------------------------------------------------------------- 78 6-2 Fault Protection Display and Troubleshooting ---------------------------------- 80

Appendix C Instruction of Drive Charging ---------------------------- 89 Appendix D Dynamic Brake Unit and Braking Resistor -------- 90 Appendix E Selection of Reactor ------------------------------------------ 97

AC Reactor (ACL) Specifications --------------------------------------------------- 98 DC Reactor (DCL) Specifications --------------------------------------------------- 99

Table of Contents

Appendix F Selection of Zero-Phase Radio Frequency Filter ------------------------------------------------------------------------- 102

Appendix G Selection of EMI Filter ------------------------------------- 106 Appendix H Instruction of Remote Controller and External

Display ------------------------------------------------------------- 107 Appendix I Outline Dimension Drawing of Drives --------------- 109 Attachment 1 Dimension of Keypad (KP-207) --------------------- 114 Attachment 2 Default Value List ------------------------------------------ 115 Attachment 3 Setting Memo------------------------------------------------ 121 Attachment 4 Fault Display ------------------------------------------------- 124

No Text on This Page

Chapter 1 Cautions Before Installation

1 1


1-1 Product Verification The product has passed the strictest quality test before shipped out from the factory. However, the product might possibly sustain minor damages due to the impact, shaking, vibration, and other factors during the transportation. Please make sure to verify the following items after receiving this product. If the product verification finds anything abnormal, please contact the agent immediately for the further assistance.

1-1-1 Confirmation of Appearance 1. Check up the specifications at shipping label on the carton is identical

with the nameplate of drive. 2. Check up the appearance of drive for any paint chipped off, smearing,

deformation of shape, etc. 3. Check up the nameplate (as below example by RM6-2007-9426) of the

drive to verify the product descriptions with the order specification.

Rhymebus Corporation, TAIWAN

BXXXXXXXX

9222-C(AZXXXXXX)

3PH 200-240V 25A 0.1-400.0Hz

3PH 200-240V 30A 50/60Hz

RM6-2007-9426

SERIAL NO.

PGM NO.

OUTPUT

INPUT

TYPE Model Number

Input Power Specs

Output Current & Capacity

Software Number

Product Serial Number

ISO 9001 IP20

B

XX

XX

XX

XX

1-1-2 The description of nomenclature:

RM6 - 2 020 (-1PH) – 9426

Horse Power(see HP Table)

Input Voltage 1:AC 100~120V2:AC 200~240V4:AC 380~480V

Product Series

Input Power Phase-1PH:Single-PhaseBlank:Three-Phase

HP (Horse Power) Table for Drive Horse Power Code Conversion

Horse power code

Horse power

Horse power code

Horse power

Horse power code

Horse power

Horse power code

Horse power

001/2 0.5 015 15 075 75 300 300

001 1 020 20 100 100 350 350

002 2 025 25 125 125 420 420

003 3 030 30 150 150 500 500

005 5 040 40 175 175 600 600

007 7.5 050 50 200 200 －－

010 10 060 60 250 250 －－


2 1

1-1-3 Confirmation of Accessories One operation manual is inclusive. Please verify other accessories inclusively such as braking resistor, AC reactor, etc..

※Please refer to the standard specifications to verify the product

specifications with your requirements. 1-2 Standard Specifications

1-2-1 Single-Phase 100V Series

Model name (RM6-□□□□-1PH-9426)

1001/2 1001 1002

Maximum applicable motor (HP / kW) 0.5/0.4 1/0.75 1.5/1.1

Rated output capability (kVA) 1 1.6 2.3

Rated output current (A) 2.5 4.2 6

Rated output voltage (V) Three-phase 200~240V

Range of output frequency (Hz) 0.1~400.00Hz

Power source (ψ, V, Hz) Single-phase 100~120V 50/60Hz

Input current (A) 8.8 18 24

Permissible AC power source fluctuation

90~132V 50/60Hz / ±5%

Overload protection 150% of drive rated output current for 1 min.

Cooling method Nature cooling Fan cooling

Applicable safety standards －

Protective structure IP20

Weight / Mass(kg) 1.7 1.8 1.8

1-2-2 Single-Phase 200V Series

Model name (RM6-□□□□-1PH-9426)

2001/2 2001 2002

Maximum applicable motor (HP / kW) 0.5/0.4 1/0.75 2/1.5

Rated output capability (kVA) 1.1 1.9 3

Rated output current (A) 3 5 8


Range of output frequency (Hz) 0.1~400.00Hz

Power source (ψ, V, Hz) Single-phase 200~240V 50/60Hz

Input current (A) 7 13.5 19


176~264V 50/60Hz / ±5%



Applicable safety standards UL508C, CSA C22.2 No. 14-05

Protective structure IP20, UL open type

Weight / Mass(kg) 1.8 1.9 2

※Please refer to page 78 for the single-phase application of 220V.


3 1

1-2-2 Three-Phase 200V Series

Model name (RM6-□□□□-9426)

2001/2 2001 2002 2003 2005 2007 2010 2015

Maximum applicable motor (HP / kW)

0.5/0.4 1/0.75 2/1.5 3/2.2 5/3.7 7.5/5.5 10/7.5 15/11

Rated output capability (kVA)

1.1 1.9 3 4.2 6.5 9.5 13 18

Rated output current (A) 3 5 8 11 17 25 33 46


Range of output frequency (Hz)

0.1~400.00Hz

Power source (ψ, V, Hz) Three-phase 200~240V 50/60Hz

Input current (A) 5 6 10 14 18 30 40 60


176~264V 50/60Hz / ±5％



Applicable safety standards

UL508C, CSA C22.2 No.14-05

Protective structure IP20, UL open type

Weight / Mass(kg) 1.8 1.8 1.9 2 2.1 5.3 5.4 5.7

Model name

(RM6-□□□□-9426) 2020 2025 2030 2040 2050 2060 2075 2100


20/15 25/18.5 30/22 40/30 50/37 60/45 75/55 100/75


23 28 34 44 55 67 84 112




0.1~400.00Hz


Input current (A) 71 98 110 133 176 200 240 280


176~264V 50/60Hz / ±5％


Cooling method Fan cooling


－

Protective structure IP20 IP00 (IP20 OPTION)

Weight / Mass(kg) 16 16 16 17 40 41 44 61


4 1

Model name

(RM6-□□□□-9426) 2125 2150 2200 2250 －－－－


125/90 150/110 200/160 250/200 －－－－


132 154 223 267 －－－－

Rated output current (A) 346 405 585 700 －－－－



0.1~400.00Hz


Input current (A) 330 380 550 660 －－－－


176~264V 50/60Hz / ±5％




－

Protective structure IP00 (IP20 OPTION)

Weight / Mass(kg) 89 90 164 167 －－－－

1-2-3 Three-Phase 400V Series


4001 4002 4003 4005 4007 4010 4015 4020


1/0.75 2/1.5 3/2.2 5/3.7 7.5/5.5 10/7.5 15/11 20/15


1.9 3 4.6 6.9 11 14 18 23

Rated output current (A) 2.5 4 6 9 14 18 24 30



0.1~400.00Hz


Input current (A) 3.5 5 8 12 16 22 28 38


332~528V 50/60Hz / ±5％




UL508C UL508C, CSA C22.2

No.14-05

Protective structure IP20, UL open type IP20, UL open type

Weight / Mass(kg) 1.8 1.9 2 2 5.3 5.4 5.6 5.7


5 1

Model name

(RM6-□□□□-9426) 4025 4030 4040 4050 4060 4075 4100 4125


25/18.5 30/22 40/30 50/37 60/45 75/55 100/75 125/90


30 34 46 56 66 84 114 134




0.1~400.00Hz


Input current (A) 50 61 74 90 105 130 155 177


332~528V 50/60Hz / ±5％




－

Protective structure IP20 IP00 (IP20 OPTION)

Weight / Mass(kg) 15 16 16 17 18 44 45 47


4150 4175 4200 4250 4300 4350 4420 4500 4600


150/ 110

175/ 132

200/ 160

250/ 200

300/ 220

350/ 250

420/ 315

500/ 375

600/ 450


160 193 232 287 316 366 446 533 655

Rated output current (A) 210 253 304 377 415 480 585 700 860



0.1~400.00Hz


Input current (A) 196 217 282 355 385 440 540 650 800


332~528V 50/60Hz / ±5％




－

Protective structure IP00 (IP20 OPTION)

Weight / Mass(kg) 65 91 95 97 159 163 164 217 225

※The weight illustrated in the standard specifications of RM6 series (9426) does not include the

weights of AC reactor(ACL) and DC reactor(DCL).


6 1

1-3 Common Specifications 1-3-1 The Features of Control and Operation

Contr

ol C

hara

cte

ristics

Control method ․Voltage vector sinusoidal PWM control (V/F control).

․Switching frequency: 800Hz~15KHz.

Range of frequency setting

0.1~400.00Hz

Resolution

of frequency setting

․Digital Keypad: 0.01Hz

․Analog signal: 0.06Hz / 60Hz

Resolution

of output frequency

0.01Hz

Frequency setting signal

DC 0~10V, 4~20mA.

Overload protection

150% of drive rated output current for 1 minute.

DC braking

․Time of DC braking after start / before stop: 0~20.0sec

․DC braking frequency at stop: 0.1~60Hz

․DC baking level: 0~150% of rated current

Braking torque Approximately 20%(with the external braking resistor

connected, braking torque is approximately 100%).

Acceleration/ deceleration time

․0sec(coast to stop), 0.0~3200.0sec(independent setting of

the acceleration / deceleration).

․The setting of accel/decel time from 0 to 60Hz is 0.015sec

~ 19,200,000sec(222 days).

V/F pattern

․Linear, Square curve, 1.7th power curve, 1.5

th power curve.

․V/F pattern (2 V/F points).

․Output voltage adjustment of V/F pattern(Variable voltage

(V) adjustment of V/F pattern for acceleration /

deceleration).

Other functions

slip compensation, auto-torque compensation, auto-adjustment for output voltage stability, auto-operation for energy-saving, auto-adjustment of switching frequency, restart after instantaneous power failure, speed tracing, overload detection, PID control, acceleration/deceleration switch, fan control, parameters copy


7 1

Opera

tio

n C

hara

cte

ristics

Operation method F_051=0(Operation Condition Memory) In

put

Multi-function inputs

4 sets programmable input terminals: X1~X4

Refer to the function setting description of F_052~F_055

Analog inputs

․Vin – GND: DC 0~10V

․Iin – GND: DC 4~20mA / 2~10V or DC 0~20mA / 0~10V

Refer to the function setting description of F_040, F_041, and

F_126~F_128

Outp

ut

Multi-function outputs

4 sets programmable output detection: Ta2–Tc2, Ta1–Tb1–

Tc1, Y1–CME, Y2–CME

Refer to the function setting description of F_058~F_060, and

F_131

Analog outputs

․“FM+” – “M-“：DC 0~10V

․“AM+” – “M-“：DC 0~10V

Refer to the function setting description of F_044, F_045,

F_129, F_130

Dis

pla

y

Keypad (KP-207)

output frequency, frequency command, output voltage, DC

bus voltage, output current, terminal status and heat sink

temperature, actual / setting pressure.

External indicator (DM-501)

Independent external display can be added for up to three

sets(96mm * 48mm, 5 digits) to show output frequency,

frequency command, output voltage, DC bus voltage, output

current, terminal status and heat sink temperature.

Pro

tectio

ns

Fa

ult p

rote

ctio

n

Error trip messages of

drive

EEPROM error(EEr), A/D converter error(AdEr), Fuse

open(SC), Short circuit protection(SC1), Under voltage during

operation(LE1), Drive over current(OC), Grounding fault

(GF), Over voltage(OE), Drive overheating(OH), Drive

overheating(Ht), Motor overload(OL), Drive overload(OL1),

System overload(OLO), External fault(thr), NTC thermistor

sensor fault(ntCF), Keypad interruption during copy(PAdF)

Error trip messages of

drive for pressure control

PID feedback signal error(no Fb), Over pressure(OP), Water

shortage(Fb Lo)

Warning messages of

drive

Power source under voltage(LE), Drive output interruption

(bb), Coast to stop(Fr), Dynamic brake transistor over

voltage(db), Software fault(PrEr), Drive overheating(Ht),

Keypad cable trip before connecting(Err_00), Keypad cable

trip during operation(Err_01), Over pressure(OP)

Cooling method

․Nature cooling: 1001/2, 1001, 2001/2, 2001, 4001, 4002

models.

․Fan cooling: Three fan control methods for cooling(forced

air, operation air, temperature level setting) for other models.


8 1

Environm

ent

Atmosphere Non-corrosive or non-conductive, or non-explosive gas or liquid, and non-dusty

Surrounding

temperature

-10°C (14°F) ~ +50°C (122°F) (Non-freezing and non-condensing)

Storage temperature

-20°C (-4°F) ~ +60°C (149°F)

Relative humidity 90% RH or less (No-condensing atmosphere)

Vibration Less than 5.9m/sec² (0.6G)

Altitude Less than 1000m (3280 ft.)


9 1


Chapter 2 Installation and Confirmation

10 2


2-1 Basic Equipment The drive needs the several components for the conjunctive operation. These components are called “basic equipment”, listed in the following:

2-1-1 Power Source: The voltage with three-phase or single-phase of the power source must meet the drive specifications.

2-1-2 MCCB or NFB: MCCB (Molded Case Circuit Breaker) or NFB (No Fuse Breaker) can withstand the inrush current at instant power ON and provide the overload and over-current protection to the drive.

2-1-3 Drive: The main device of motor control must be chosen in accordance with the rated voltage and current specifications of motor (please refer to the lists of standard specifications of drives).

2-1-4 Motor: The specifications of motor are determined from the requirement. Please be cautious to the motor rated current that must not exceed the drive current.

Note: RM6 series (9426) is only used for pump with three-phase induction motor control, and must not be used for single-phase motor.

2-2 Installing the Drive For the safe operation of the drive, please be cautious to the environmental conditions where the drive is going to be installed.

2-2-1 AC Power: AC power input must be complied with the AC power input specification of the drive.(see RM6 series (9426) standard specifications)

2-2-2 Location: Due to the heat dissipating requirement during the drive operation, please install the drive with the least clearance space (shown as below figure) around the drive. Therefore, the location of installation shall be arranged as follows:

10cm above

10cm above

5cm above 5cm above

設定值

SV

實際值

PVRunning


11 2

2-2-3 Arrangement: Due to the heat generated at the machine operation, the drive must be installed in the ventilate space. The installations of drive are shown as below figure 1 and figure 2: a. Internal cooling

Outlet

Fan

Outlet

Fan

Intlet

RM5G/P

Driver

RM5G/P

Driver

Outlet

Fan

Outlet

Fan

Intlet

Drive Drive

Correct Incorrect

Inlet Inlet

Outlet

Intlet

Outlet

FanFan

Guide

RM5G/P

Driver

RM5G/P

Driver

Outlet

Intlet

Outlet

FanFan

RM5G/P

Driver

RM5G/P

Driver

Drive

Drive

Drive

Drive

Correct Incorrect

InletInlet

Figure 1: Drive mounting inside the cabinet/control panel


12 2

b. External cooling

Outlet

Outlet

Fan

Fan

Intlet Intlet

Guide

RM5G/P

Drive

RM5G/P

Drive

Outlet

Outlet

Fan

Fan

Intlet Intlet

RM5G/P

Drive

RM5G/P

Drive

Drive

Drive Drive

Drive

Correct Incorrect

Inlet InletInlet Inlet

Outlet

Outlet

Intlet Intlet

RM5G/P

Drive

FanFan

Outlet

Intlet Intlet

RM5G/P

Drive

Fan

Outlet

Correct Incorrect

Drive Drive

Inlet Inlet Inlet Inlet

Figure 2: Drive mounting inside the cabinet/control panel

Note: The external cooling is suitable for 7.5HP above. Please ensure all air vents to

be ventilated using the external cooling.


13 2

2-2-4 Specifications of Associated Accessories: The specifications of the accessories must be according to the specifications of the drive. Otherwise, the drive will be damaged and the life span of the drive will be shorten.

Do Not add any power factor leading capacitor(RC, LC or other capacitance

component) between the drive and motor to avoid any accidents.

2-2-5 Cleaning of Environment: The installed location of drive must consider

the ventilation, cleanliness and moisture. 2-2-6 Operator: Only the qualified personnel can perform the operation and

troubleshooting. 2-2-7 Drive Supporting Frame (option):

a. Applicable mode: RM6-2007-9426 ~ RM6-2015-9426;

RM6-4007-9426 ~ RM6-4020-9426

b. Instruction:

M5-2

Screw

M5-4

Screw

Step2

Step1


14 2

2-3 Descriptions of Terminal and Wiring Diagram

2-3-1 Wiring Diagram

Model: RM6-1001/2-1PH-9426 ~ RM6-1002-1PH-9426; RM6-2001/2-1PH-9426 ~ RM6-2002-1PH-9426

RM6 series (9426)

IM

SINK

SOURCE

I

V

FWD

REV

X1

X2

X3

X4

12V

Vin

Iin

GND

CME

Y2

Y1

Tc1

Tb1

Ta1

Tc2

Ta2

FM+

AM+

R

S

W

V

G

U

PR P N

Shielded

WireTwisted-Pair

Shielded WireP

P P P

VR 1KΩ,1/4W

Forward

Reverse

Multi-function Input Terminal 1

Single-Phase, 50/60Hz

AC Power Input

Induction Motor

(-)

(+)

(+)

Multi-function Output Terminal(Relay Type)(AC 250V/0.5A COSθ=0.3)

Multi-function Output Terminal(Open collector)(DC 48V/50mA)

Main Circuit Terminals

Control Terminals

※2

Braking Resistor(option)

GND

Analog Output Terminal (DC 0~10V)

※1

COM

R

S

Current Input for Frequency Setting(Default: DC 4~20mA)

Voltage Input for Frequency Setting

(Default: DC 0~10V)

JP4

Multi-pump Control TerminalPDX+

DX-

FG

P24

JP5

ON

1

DSW3




※3

G

※1.JP5: SINK / SOURCE selection;

The signal input selection of multi-function input terminal, please see the section 2-3-2 SINK / SOURCE Definition

※2.JP4: I / V selection;

I position: Iin-GND terminal is inputted with the current signal.(default) V position: Iin-GND terminal is inputted with the voltage signal.

※3.DSW3: The terminal resistor selection for multi-pump control: The internal

resistance is 100Ω. ※4.The analog input selection is set by F_126 (default: DC 2~10V(4~20mA))


15 2

Model: RM6-2001/2-9426 ~ RM6-2005-9426; RM6-4001-9426 ~ RM6-4005-9426

RM6 series (9426)

IM

SINK

SOURCE

I

V

FWD

REV

X1

X2

X3

X4

12V

Vin

Iin

GND

CME

Y2

Y1

Tc1

Tb1

Ta1

Tc2

Ta2

FM+

AM+

R/L1

S/L2

W/T3

V/T2

G

U/T1

PR P N

Shielded

WireTwisted-Pair

Shielded WireP

P P P

VR 1KΩ,1/4W

Forward

Reverse


Three-Phase, 50/60Hz

AC Power Input

Induction Motor

(-)

(+)

(+)




Control Terminals

※2

T/L3

Braking Resistor(option)

GND


※1

COM

R/L1

S/L2



(Default: DC 0~10V)

JP4


DX-

FG

P24

JP5

ON

1

DSW3




G

T/L3

※3






resistance is 100Ω.

※4.The analog input selection is set by F_126 (default: DC 2~10V(4~20mA))


16 2

Model:RM6-2007-9426 ~ RM6-2015-9426; RM6-4007-9426 ~ RM6-4020-9426;

RM6 series (9426)

IM

SINK

SOURCE

I

V

FWD

REV

X1

X2

X3

X4

12V

Vin

Iin

GND

CME

Y2

Y1

Tc1

Tb1

Ta1

Tc2

Ta2

FM+

AM+

R/L1

S/L2

W/T3

V/T2

U/T1

Shield Wire Twisted-Pair Shield Wire

P

P P P

VR 1KΩ,1/4W

Forward

Reverse


Three-Phase, 50/60Hz

AC Power Input

Induction Motor

(-)

(+)

(+)




Control Terminals

※2

T/L3

M-


※1

COM

R/L1

S/L2



(Default: DC 0~10V)

JP4


DX-

FG

P24

JP5

ON

1

DSW3




T/L3

※3

N

Braking Resistor(option)Jumper

P( )+PR P1

DC Reactor(DCL; option)









17 2

Model:RM6-2020-9426 ~ RM6-2075-9426; RM6-4025-9426 ~ RM6-4075-9426

RM6 series (9426)

IM

SINK

SOURCE

I

V

FWD

REV

X1

X2

X3

X4

12V

Vin

Iin

GND

CME

Y2

Y1

Tc1

Tb1

Ta1

Tc2

Ta2

FM+

AM+

R/L1

S/L2

W/T3

V/T2

PE

U/T1

P P1 NӨ

Shielded

WireTwisted-Pair

Shielded WireP

P P P

VR 1KΩ,1/4W

Forward

Reverse


Three-Phase,

50/60Hz AC

Power Input

Induction Motor

(-)

(+)

(+)




Control Terminals

※2

T/L3

M-


※1

COM

R/L1

S/L2



(Default: DC 0~10V)

JP4


DX-

FG

P24

JP5

ON

1

DSW3




PE

T/L3

※3

Jumper

+




I position: Iin-GND terminal is inputted with the current signal. (default) V position: Iin-GND terminal is inputted with the voltage signal.





18 2

Model:RM6-2100-9426 ~ RM6-2250-9426; RM6-4100-9426 ~ RM6-4600-9426

RM6 series (9426)

IM

SINK

SOURCE

I

V

FWD

REV

X1

X2

X3

X4

12V

Vin

Iin

GND

CME

Y2

Y1

Tc1

Tb1

Ta1

Tc2

Ta2

FM+

AM+

R/L1

S/L2

W/T3

V/T2

PE

U/T1

P1 P1 NӨ

Shielded

WireTwisted-Pair

Shielded WireP

P P P

VR 1KΩ,1/4W

Forward

Reverse


Three-Phase,

50/60Hz AC

Power Input

Induction Motor

(-)

(+)

(+)




Control Terminals

※2

T/L3

M-


※1

COM



(Default: DC 0~10V)

JP4


DX-

FG

P24

JP5

ON

1

DSW3




PE

R/L1

S/L2

T/L3

DCL

※4

ACL

Jumper

※4

※3

+







※4.100HP above drives: AC reactor (ACL) is the standard accessory;

175HP above drives: DC reactor (DCL) is the standard accessory. Please remove the jumper between P1 and P terminal, when connecting the external DC reactor (DCL). Do Not remove the jumper, when DC reactor (DCL) does not be connected.



19 2

2-3-2 SINK / SOURCE Definition There are two ways of connection for multi-function input terminals:

SINK

SOURCE

SINK (NPN) logic

X1~X4

COM

FWD

REV

Drive

+24V

0V

SINK

SOURCE

SOURCE (PNP) logic

COM

Drive

+24V

(a) Jumper at 1,2 position; SINK mode (b) Jumper at 2,3 position; SOURCE mode

X1~X4

FWD

REV

0V 0V

12

3

12

3

Figure(a) and (b) show two examples by using a switch to control X1 to X4, FWD, or REV terminals with sink or source mode.

2-3-3 Using a PLC Circuit There are two ways of connection for multi-function input terminals by PLC circuit:

SINK (NPN) logic

X1~X4

COM

FWD

REV

Drive

+24V

0V

SOURCE (PNP) logic

X1~X4

COM

FWD

REV

Drive

+24V

Jumper at 1,2 position; SINK mode (b) Jumper at 2,3 position; SOURCE mode

PLC(NPN) PLC(PNP)

0V 0V

SINK

SOURCE

SINK

SOURCE

12

3

12

3

Figure(a) and (b) show two examples by using PLC to control X1 to X4, FWD, or REV terminals with sink or source mode.


20 2

2-3-4 Description of Terminals

a. Main Circuit Terminals

Type Symbol Function Description

Power Source

R,S (L,N) AC power

source input terminals

Single-phase; sinusoidal power source 110V terminals.

R,S,T (L1,L2,L3)

Three-phase; sinusoidal power source input terminal.

○＋, N○－ DC power

source input terminals

External DC power source terminal. ※Only 2007, 2010, 2015, 4007, 4010,

4015, 4020 models have the terminal.

Motor U,V,W

(T1,T2,T3)

Drive outputs to motor terminals

Output three-phase variable frequency and voltage to motor.

Power and

Braking

P(+), N(-)

Dynamic brake unit terminal

The terminals can connect to dynamic braking unit (option).

P○＋, N(-)

P, N

P, PR

External braking resistor

terminal

The terminals can connect to external brake resistor (option).

P(+), PR

P○＋, PR

P(+), P1

External reactor terminal

The terminal can connect to DC reactor (DCL) for improving power factor. The default setting is connected by a jumper.

P○＋, P1

P, P1

Grounding PE(or G) Grounding

terminal

Ground the drive in compliance with the NEC standard or local electrical code.


21 2

b. Main Circuit Connection

(1)

NS

GR P VRP U W

Grounding

MCCB

Resistor

Motor

Grounding

G*(1)*(1)

*(1): The grounding marking of 100V series is PE.

Model number Terminal

screw size

Tightening torque

lb-in (kgf-cm)

Grounding terminal

size

Tightening torque

lb-in (kgf-cm)

RM6-______-9426: 1001/2-1PH, 1001-1PH, 1002-1PH 2001/2-1PH, 2001-1PH, 2002-1PH

M4 13.8 (15) M4 13.8 (15)

(2)

NSG

R T P VRP U WGrounding

MCCB

Resistor

Motor

Grounding

G


screw size

Tightening torque

lb-in (kgf-cm)

Grounding terminal

size

Tightening torque

lb-in (kgf-cm)

RM6-______-9426: 2001/2, 2001, 2002, 2003, 2005 4001, 4002, 4003, 4005

M4 13.8 (15) M4 13.8 (15)


22 2

(3)

Grounding

MCCB

Grounding

Resistor

+

-

Motor

Jumper


screw size

Tightening torque

lb-in (kgf-cm)

Grounding terminal

size

Tightening torque

lb-in (kgf-cm)

RM6-______-9426: 2007, 2010, 2015, 4007, 4010, 4015, 4020

M5 20.8 (24) M4 13.8 (15)

(4)

EPP1

MCCBMotor

Grounding

Jumper

EP

Grounding/L1R

/L2 /L3S T V

/T2/T1U

/T3WN

+P

-


screw size

Tightening torque

lb-in (kgf-cm)

Grounding terminal

size

Tightening torque

lb-in (kgf-cm)

RM6-______-9426: 2020, 2025, 2030, 2040, 4025, 4030, 4040, 4050, 4060

M6 52 (60) M5 20.8 (24)


23 2

(5)

PE EP

Grounding

MCCB

Motor

Grounding

TS/L3/L2

R/L1

W/T3

U/T1 /T2

V-N P

+P1


screw size

Tightening torque

lb-in (kgf-cm)

Grounding terminal

size

Tightening torque

lb-in (kgf-cm)

RM6-______-9426: 2050, 2060, 2075, 4075, 4100, 4125

M8 104 (120) M8 104 (120)

(6)

PEEP

Grounding

Motor

Grounding

Resistor

ACL

DBU

DCL

/L1R TS

/L2 /L3P1

/T3VU

/T1 /T2W N

-P+

MCCB


screw size

Tightening torque

lb-in (kgf-cm)

Grounding terminal

size

Tightening torque

lb-in (kgf-cm)

RM6-______-9426: 2100, 2125, 2150, 2200, 2250, 4075, 4100, 4125, 4150, 4175, 4200, 4250, 4300, 4350, 4420, 4500, 4600

M12 347 (400) M8 104 (120)

※Be caution of the electrodes of DBU when connecting to P○＋, N○－ terminals of drive to

avoid any possible damages to drive.


24 2

c. Voltage Selection Board of Cooling Fan

※RM6-4075-9426 above models have the voltage selection board shown in above

figure when removing the main circuit terminal cover of the drive. Please carefully select the jumper position according to the power source (actual power voltage level) to avoid the burnout of the fan or the overheating of the drive. (EX: When the power source is 460V, selecting the position from 380V to 460V)

d. Control Terminals


Contr

ol circuit t

erm

inal

Contr

ol pow

er

P24 Power terminal;

Control device usage

Output DC+24V; Maximum supplied current is 50mA.

P12/12V Output DC+12V; Maximum supplied current is 20mA.

GND Grounding of control

power terminals Grounding terminal for control power (P24) and analog input terminal (Vin, Iin).

Input te

rmin

als

FWD Forward command

terminal Connect the FWD and COM terminals for forward operation. (F_001=0,1,2)

REV Reverse command

terminal Connect the REV and COM terminals for reverse operation. (F_001=0,1,2)

X1 Multi-function input

terminal 1

․Connect the X1 and COM terminals and set the function F_052.

․Default setting: Multi-speed level 1

command


terminal 2


․Default setting: Multi-speed level 2

command


terminal 3


․Default setting: Jog command


terminal 4


․Default setting: Switch of secondary

accel/decel time


25 2


COM Common of input control terminals

The common of input control signal terminals. (FWD, REV and X1 ~ X4)

Vin Analog input terminal Input range: DC 0~10V。

Iin Analog input terminal

․Input signal selection

JP4: I position (current signal) JP4: V position (voltage signal)

․Input range: DC 4~20mA (2~10V) or

DC 0~20mA (0~10V)

․The function is set by F_126.

Contr

ol circuit t

erm

inal

Outp

ut te

rmin

als

FM+ AM+

Analog output terminal

․Voltage meter with 10V full scale spec.

(meter impedance: 10KΩ above)

․Maximum output current: 1mA

M- (GND)

Common of analog output terminals

Common of analog output terminals.

Ta1

Multi-function output terminals

(relay type)

․N.O (contact a); The function is set by F_060 (default setting: Error detection).

․Capacity: AC250V, 0.5AMax, cosθ=0.3

Tb1

․N.C (contact b); The function is set by F_060 (default setting: Error detection).


Tc1 Common terminal for Ta1,Tb1.

Ta2

․N.O (contact a); The function is set by F_131 (default setting: Standby detection).


Tc2 Common terminal for Ta2.

Y1 Multi-function output terminals

(open collector type)

․The function is set by F_058, F_059.

․Capacity: DC48V, 50mAMax Y2

CME Common terminal of Y1, Y2.

FM_P Reserved

e. Control Terminals and Switch for Multi-Pump Application Type Symbol Function Description

Mu

lti-pum

p

contr

ol

term

inals

DX+ Signal transmission

terminal(+) ․Connect the RM6 series (9426) drives by

transmission cable, when the drives control multiple pumps.

․Maximum parallel units:4 units DX-

Signal transmission terminal(-)

FG Grounding terminal

of signal transmission

Grounding terminal of shielding wire.

Term

inal

resis

tor

DSW3 Terminal resistor

switch

․Switch the DSW3 to “ON” position for first

and last drives, when parallel control the multi-pump system.

․Terminal resistance: 100Ω

Note: The total length of connecting cable can not exceed 500 meters.


26 2

2-3-5 Control Board

(1) RM6-1001/2-1PH-9426 ~ RM6-1002-1PH-9426

RM6-2001-9426 ~ RM6-2005-9426

RM6-4001-9426 ~ RM6-4005-9426

Tb1

Y2

CME

FWD Y1COMREV24VX4

SOURCE

3

2

1

COMX3 X2 X1 FM_P

JP5

SINK

SINK

SOURCE

JP5

SOURCE

TB1

SOURCE

SINK

SINK

TB312V AM+FM+

CN1

5

M-GNDVin IinV

I

DX+ DX- FG Tc1 Ta1

1

JP4

JP1

JP4

I mode V mode

DSW31

ON

CN3

GFD

TB2

Ta2Tc2

CN1: External indicator (DM-501) socket.

CN3: Digital keypad (KP-207) socket.

TB1: Input/Output terminals.

TB2: Multi-function output terminals (relay type).

TB3: Connection terminals for multi-pump control.

JP1: Input impedance selection of Iin (close: 250Ω ; open: 500Ω); Default: close.

JP4: Input signal type selection of Iin (voltage/current). Default: current

JP5: SINK/SOURCE mode selection of X1 to X4, FWD or REV (refer to page 19).

Default: SINK

DSW3: Terminal resistor switch (ON: enable; 1: disable).


27 2

(2) RM6-2007-9426 ~ RM6-2250-9426

RM6-4007-9426 ~ RM6-4600-9426

CME

JP4

V mode

JP4

FM+

M-

AM+

FG

Vin12V

Y1

TB1

DX

-T

B3

DS

W3

FG

1

ON

DX

+

V

I

JP5

3

SINK

2

1

SOURCE

I mode

JP4 JP1

CN

1

51

CN2

X3X1

IinGND

Y2

FWD

FM_P

REVCOM

COM

P24

X2

SINK

SOURCE

SOURCE

SOURCE

JP5

Tb1

Ta2X4

Ta1

Tc2

Tc1

SINK

SINK

JP5

GFD

CN1: External indicator (DM-501) socket.

CN2: Digital keypad (KP-207) socket.

TB1: Input/Output terminals.

TB3: Connection terminals for multi-pump control.

JP1: Input impedance selection of Iin (close: 250Ω ; open: 500Ω); Default: close.

JP4: Input signal type selection of Iin (voltage/current). Default: current

JP5: SINK/SOURCE mode selection of X1 to X4, FWD or REV (refer to page 19).

Default: SINK

DSW3: Terminal resistor switch (ON: enable; 1: disable).


28 2

2-3-6 Wiring Cautions and Specifications

a. Wiring connection between drive and motor due to the variance of the rated power causes the variance of current leakage. The setting of the switching frequency, rated power, and cable length is listed in the below table.

Cable length Rated power

10m 20m 30m 50m 100m 100m above

1/2~5HP 10KHz 7.5KHz 5KHz 2.5KHz 800Hz 800Hz

7.5~10HP 10KHz 7.5KHz 5KHz 2.5KHz 800Hz 800Hz

15~30HP 7.5KHz 5KHz 2.5KHz 2.5KHz 800Hz 800Hz

40~75HP 5KHz 5KHz 2.5KHz 2.5KHz 800Hz 800Hz

100~600HP 2.5KHz 2.5KHz 2.5KHz 800Hz 800Hz 800Hz

The setting of switching frequency is determined by F_081

b.The wiring length between drive and motor must keep as short as possible. The parasitic capacitance effect is minor within 10 meters. The drive shall connect an AC reactor (ACL) on the side of drive output terminals U/T1,V/T2,W/T3 and decrease the switching frequency if the wiring length is over 30m.

c.If the drive is used at the altitude over than 1000m, the relationship of drive’s rated current and altitude is shown as below figure.

Altitude (m)60%

0 1000 2000 3000 4000

Percentage

of the rated

current of

drive70%

90%

80%

100%

F_081

=0

Switching frequency

800Hz Note: 1. When the setting value of F_081 exceeds 4(10kHz) in

RM6 series (9426) drive, recommending decrease the output current or selecting the higher rated output capacity.

2. Do Not adjust the setting value of switching frequency (F_081) of 75HP above drives while the drive is running.

=1 2.5KHz

=2 5KHz

=3 7.5KHz

=4 10KHz

=5 12.5KHz

=6 15KHz


29 2

d.Recommend wire size and Molded Case Circuit Breaker(MCCB)


Model number

RM6-_____-9426

MCCB

(A)

Input wire size

(R/L1,S/L2,T/L3)

(mm²)

Control circuit wire size

(mm²)

Grounding wire size

(mm²)

1001/2-1PH 15

2.0 0.75~1.25 2.0 1001-1PH 30

1002-1PH 30


Model number

RM6-_____-9426

MCCB

(A)

Input wire size

(R/L1,S/L2,T/L3)

(mm²)


(mm²)

Grounding wire size

(mm²)

2001/2-1PH 10

2.0 0.75~1.25 2.0 2001-1PH 20

2002-1PH 30


Model number

RM6-_____-9426

MCCB

(A)

Input wire size

(R/L1,S/L2,T/L3)

(mm²)


(mm²)

Grounding wire size

(mm²)

2001/2 5 2.0

0.75~1.25

2.0

2001 10 2.0 2.0

2002 15 2.0 2.0

2003 20 2.0 2.0

2005 30 3.5 3.5

2007 50 5.5 5.5

2010 75 8 8

2015 100 14 14

2020 125 22 22

2025 150 22 22

2030 175 38 38

2040 200 60 60

2050 300 80 80

2060 350 100 100

2075 400 60*2 60*2

2100 500 100*2 100*2

2125 500 150*2 150*2

2150 600 200*2 200*2

2200 800 200*2 200*2

2250 1000 250*2 250*2


30 2


Model number

RM6-_____-9426

MCCB

(A)

Input wire size

(R/L1,S/L2,T/L3)

(mm²)


(mm²)

Grounding wire size

(mm²)

4001 5 2.0

0.75~1.25

2.0

4002 10 2.0 2.0

4003 15 2.0 2.0

4005 20 3.5 3.5

4007 30 3.5 3.5

4010 30 5.5 5.5

4015 40 8.0 8.0

4020 50 8.0 8.0

4025 75 14 14

4030 100 22 22

4040 125 22 22

4050 150 22 22

4060 150 38 38

4075 200 60 60

4100 250 80 80

4125 300 100 100

4150 300 60*2 60*2

4175 350 100*2 100*2

4200 400 100*2 100*2

4250 600 150*2 150*2

4300 600 200*2 200*2

4350 700 250*2 250*2

4420 800 250*2 250*2

4500 1000 325*2 325*2

4600 1200 325*2 325*2

Cautions: i. Please refer to the local electrical code with respect to the wiring(the loading

and continuity, the wire capability for the current and temperature, the length of wiring, and the surrounding temperature must be all considered in order to add or reduce the size of the wire).

ii. Please use the cable that is suitable for 600V, 75℃ above. iii. This table is only for reference.


31 2

2-4 Wiring Diagram and Setting for Single-pump and Multi-pump Applications

Drive #0

I

V

Pressure

transmitter

Drive #0 Drive #1 Drive #2

I

V

I

V

I

V

Pressure

transmitter

1. JP4: Drive #0 à I position; Drive #1 ~ #3 à V position

2. JP1: Drive #0 à open; Drive #1 ~ #3 à close

3. DSW3: Drive #0 and Drive #3 à ON position; Drive #1 and #2 à 1 position

4. Set the number for every drive by F_016

5. 2 pumps application: F_015=2(E-mode); 2 pumps above application: F_015=3(F-mode)

Single Pump Control(F_015=1)

2. Parallel control for four pumps with one pressure transmitter (special wiring)

1. Parallel control for four pumps with four pressure transmitters (standard wiring)


ON

I

V

I

V

I

V

Pressure

transmitter

Pressure

transmitter

Pressure

transmitter


I

V

I

V

I

V

Pressure

transmitter

1. JP4: Drive #0 à I position; Drive #1 ~ #3 à V position

2. JP1: Drive #0 à open; Drive #1 ~ #3 à close




3. Parallel control for four pumps with one pressure transmitter (special wiring)

1. JP4: Drive #0 ~ #3 à I position

2. JP1: Drive #0 ~ #3 à open




Multi-Pump Control(F_015=2,3,4)

Drive #3

I

V

Pressure

transmitter

Drive #3

I

V

Drive #3

I

V

DSW3JP4 JP4 JP4 JP4

JP4 JP4 JP4 JP4

JP4 JP4 JP4 JP4

JP4

ON

DSW3

1

1. JP4: I position

2. JP1: Open

3. DSW3: ON position

4.F_015=1

JP4: Input signal type selection of Iin

JP1: Input impedance selection of Iin

DSW3: Terminal resistor switch

F_015: Selection of Pump Control Mode

F_016: Set Drive’s No for Parallel Control

1

ON

DSW3

1

ON

DSW3

1

ON

DSW3

1

ON

DSW3

1

ON

DSW3

1

ON

DSW3

1

P24 Iin DX+ DX- FG

P24 Iin DX+ DX- FG

P24 Iin DX+ DX- FG P24 Iin DX+ DX- FG P24 Iin DX+ DX- FG

P24 Iin DX+ DX- FG P24 Iin DX+ DX- FG

ON

DSW3

1

P24 Iin DX+ DX- FG

ON

DSW3

1

P24 Iin DX+ DX- FG

ON

DSW3

1

P24 Iin DX+ DX- FG

ON

DSW3

1

P24 Iin DX+ DX- FG

ON

DSW3

1

P24 Iin DX+ DX- FG

P24 Iin DX+ DX- FG

JP1

JP1 JP1 JP1 JP1

JP1 JP1 JP1 JP1

JP1 JP1 JP1 JP1


32 2


Chapter 3 The Setting of Keypad

33 3


3-1 Functions of Keypad (KP-207)

3-1-1 Indicators of Keypad

Symbol Name Description

KEYPAD Lead drive indicator

1.Indicate the lead drive.

2.In multi-pump control modes, the indicator

will be off, when pressing OFF

RESET .

SV Setting pressure

indicator Indicate the setting pressure

PV Actual pressure

indicator Indicate the actual pressure

Running Operation indicator

Blinking: Under acceleration or deceleration

ON: Constant speed

OFF: Stop

ON Standby indicator

ON: Drive is standing by.

OFF: Drive stops.

KEYPAD

Running ON

SV

PV


34 3

3-1-2 Keys of Keypad

Symbol Name Description

PROG

Function key

1.Enter the function setting mode

2.Back to the monitor mode

FUN

DATA

Function/

Parameter key

1.Enter the parameter setting mode

2.Back to the function setting mode

3.Switch the monitor mode

UP key

Change functions and parameters

DOWN key

ON

Operation key Drive start key

OFF

RESET

Off/Reset key

1.Drive stops (Cut off the output signal of U/T1,V/T2,W/T3 terminals)

2.Error reset.

Note:

KP-207 cables: Only used with 8-pin telephone cable (flat) or network cable (AMP)

8-pin telephone cable: The cable length must be within 5 meters.

Network cable (AMP): The cable length can be over 5 meters (the longest length is 100 meters)

There are 6 specifications length of network cable (AMP) for KP-207 keypad (1M, 2M, 3M, 5M, 7M, 10M).

Operation key

UP key

Down key

STOP/RESET key

PROG key

FUN/DATA key

UP key

Operation key

DOWN key

OFF/RESET key


35 3

3-2 The Operation of Keypad(KP-207) and Monitor Mode

3-2-1 Operation of Keypad The operation of the digital keypad includes fault messages and three modes. The switching methods are shown as below figure:

Monitor mode Function setting mode Parameter setting mode

Fault message

FUN

DATA

PROGFUN

DATA

OFF

RESET

PROG

PROG

PVRunning

SV

KEYPAD

設定值實際値

PVRunning

SV

KEYPAD

設定值實際値

PVRunning

SV

KEYPAD

設定值實際値

PVRunning

SV

KEYPAD

設定值實際値

The operation steps are shown as below table (by default setting)

Operation Steps Display

1.Start the drive and enter the monitor mode. SV

KEYPAD

設定值

PV

實際值Running

2.Press PROG key and enter the function setting mode. SV

KEYPAD

設定值

PV

實際值Running

3.Press FUN

DATA key and enter the parameter setting mode. SV

KEYPAD

設定值

PV

實際值Running

4.Press FUN

DATA key and return to the function setting mode. SV

KEYPAD

設定值

PV

實際值Running

5.Press PROG key and return to the monitor mode. SV

KEYPAD

設定值

PV

實際值Running

Error message display:


The fault message displayed during the drive operation SV

KEYPAD

設定值

PV

實際值Running

1.After the error is troubleshooted, press OFF

RESET key to

clear the fault and return to the monitor mode. SV

KEYPAD

設定值

PV

實際值Running


36 3

3-2-2 Description of Monitor Mode There are seven displays can be selected in the monitor mode. Press

FUN

DATA to switch the display in accordance with below sequence under

monitor mode. User can determine one of seven displays as the main display from function F_006 (Selection of Main Display). Please refer to the following illustrations:

Display 1

(Output Frequency)

Display 2

(Frequency Command)

Display 3

(Output Voltage)

Display 5

(Output Current)

Display 6(Terminal Status and

Heat Sink Temperature)

Display 7(Left:Setting Pressure

Right: Actual Pressure)

Monitor

Mode

Display 4

(DC Bus Voltage)

FUN

DATA

FUN

DATA

FUN

DATA

FUN

DATA

FUN

DATA

FUN

DATA

FUN

DATA

PVRunning

SV

KEYPAD

設定值實際値

PVRunning

SV

KEYPAD

設定值實際値

PVRunning

SV

KEYPAD

設定值實際値

PVRunning

SV

KEYPAD

設定值實際値

PVRunning

SV

KEYPAD

設定值實際値

PVRunning

SV

KEYPAD

設定值實際値

PVRunning

SV

KEYPAD

設定值實際値

The descriptions of monitor modes are shown as below table (by default setting)

Name Description Display

Display 1 Output frequency SV

KEYPAD

設定值

PV

實際值Running

Display 2 Frequency command SV

KEYPAD

設定值

PV

實際值Running

Display 3 Output voltage SV

KEYPAD

設定值

PV

實際值Running

Display 4 DC bus voltage SV

KEYPAD

設定值

PV

實際值Running

Display 5 Output current SV

KEYPAD

設定值

PV

實際值Running

Display 6 Terminal status and heat sink temperature SV

KEYPAD

設定值

PV

實際值Running

Display 7 Setting pressure and actual pressure SV

KEYPAD

設定值

PV

實際值Running


37 3

a. Select one of seven displays as the main display in accordance with the table of p.36 from F_006 (Selection of Main Display).

b. Determine one of seven displays as the main display according to the application.

When the parameter of function is completed without pressing PROG

key, the drive

will automatically switch back to the main display after 3 minute.

c. The significance of seven-segment displays of Display 6 (Terminal status and heat sink temperature) is shown as below figure.

X4X3

REVX1

Y2Y1

Ta2Ta1/Tb1

X2FWD

Heat sink temperature

Left Display Right Display

*grey-color digit in above figure means blinking

Right display: The temperature of heat sink. Left display:

1.Blinking number “6”: Indicate the Display 6 2.Horizontal line of seven-segment displays: X1~X4, FWD, REV terminals

Vertical line of seven-segment displays: Y1, Y2, Ta1, Tb1, Ta2 terminals

The significance of seven-segment displays

Display Terminal Description Display Terminal Description

FWD

FWD terminal is

active X4

X4 terminal is active

REV

REV terminal is

active Ta1,Tb1

Ta1,Tb1 terminal is

active

X1


Ta2 Ta2 terminal is

active

X2


Y1 Y1 terminal is

active

X3


Y2 Y2 terminal is

active


38 3

3-2-3 Description of Function Setting Mode

In function setting mode, there are 155 functions (F_000 ~ F_154) can be selected for RM6 series (9426) drive, and the setting steps are as below:


1.In the monitor mode, press PROG key to enter

function setting mode. SV

KEYPAD

設定值

PV

實際值Running

2.Press ▲ key to increase the function number. SV

KEYPAD

設定值

PV

實際值Running

3.Press ▼ key to decrease the function number. SV

KEYPAD

設定值

PV

實際值Running

3-2-4 Description of Parameter Setting Mode

In parameter setting mode, the setting range for every function is shown in Chapter 4 - Parameter List.


1.Select F_001 (Start Command Selection) as the example.

SV

KEYPAD

設定值

PV

實際值Running

2.Press FUN

DATA key to enter parameter setting mode. SV

KEYPAD

設定值

PV

實際值Running

3.Press ▼ key to decrease the value of F_001 from

3 (default value) to 2. SV

KEYPAD

設定值

PV

實際值Running

4.Press FUN

DATA key and return to function setting mode. SV

KEYPAD

設定值

PV

實際值Running

3-2-5 Operation at Monitor Mode In monitor mode, user can change the value of setting pressure (SV). The operation steps are shown as below. (by default display)


1.In monitor mode, the display of setting pressure(SV) and actual pressure(PV) as right figure.

SV

KEYPAD

設定值

PV

實際值Running

2.Press ▲ key for several times or keep pressing

the ▲ to increase the setting value of pressure to

2.5. SV

KEYPAD

設定值

PV

實際值Running

3.After completing the setting, press FUN

DATA key within 5 seconds (the setting

value is under blinking status) to save the setting value or waiting the drive automatically save the setting value.


39 3

3-2-6 Start / Stop Operation of Drive

To start / stop the drive, the display must switch to monitor mode. (by default display)


1.In monitor mode, press ON key to start the drive. SV

KEYPAD

設定值

PV

實際值Running

2.The actual pressure (PV) will increase and reach to the setting value (SV) and the running indicator will blink during operation. SV

KEYPAD

設定值

PV

實際值Running

3.Press OFF

RESET key can cut off the drive from constant

pressure control mode. SV

KEYPAD

設定值

PV

實際值Running

3-2-7 Parameter Copy; Restore Default Value; Save/Restore Setting Value

a. Parameter Copy: Including writing and readout functions. Parameter settings of two drives can

be copied by “ ” and “ ” functions via keypad (KP-207).

(Parameter Read Out: Drive parameter à Keypad)

Operation steps Display



KEYPAD

設定值

PV

實際值Running

2.Press ▼ or ▲ key to select the function to

F_154 (Default Setting) and then press FUN

DATA key to

enter parameter setting mode. SV

KEYPAD

設定值

PV

實際值Running

3.Press ▲ key and then select

parameter and then press FUN

DATA key to execute the

parameter readout. SV

KEYPAD

設定值

PV

實際值Running

4.Drive will start to copy the parameters to keypad, and then display the copy process on keypad.

SV

KEYPAD

設定值

PV

實際值Running

5.After completing the copy, the keypad will display

message and automatically back to


KEYPAD

設定值

PV

實際值Running


40 3

(Parameter Write In: Keypad parameter à Drive)

Operation steps Display



KEYPAD

設定值

PV

實際值Running



DATA key to


KEYPAD

設定值

PV

實際值Running

3.Press ▲ key and then select

parameter and then press FUN

DATA key to execute the

writing. SV

KEYPAD

設定值

PV

實際值Running

4.Keypad will start to copy the parameters to drive, and then display the copy process on keypad.

SV

KEYPAD

設定值

PV

實際值Running

5.After completing the copy, the keypad will display

message and automatically back to


KEYPAD

設定值

PV

實際值Running

※Do Not execute the copy for different software version, otherwise the

parameters will occur error and the keypad will display

message.

b. Restore Default Value:

RM6 series (9426) drive provide four default values for using. User can according to the demand to restore default values.

(Restore the default value of drive for 60Hz)

(Restore the default value of single pump constant pressure control

application with 60Hz power source)

(Restore the default value of multi-pump constant pressure control


(Restore the default value of single pump constant pressure control


※Be caution of the usage of this parameter! This parameter will clear the

saved setting value via parameter.


41 3

Select the parameter as an example, and the operation steps as

below:


1.Press ▼ or ▲ key selecting the function to


DATA key to


KEYPAD

設定值

PV

實際值Running

2.Press ▲ key to select parameter, and

then press FUN

DATA key to execute the restoring. SV

KEYPAD

設定值

PV

實際值Running

3.After completing the restoring, the keypad will

display message and back to the


KEYPAD

設定值

PV

實際值Running

c . Save / Restore Setting Value:

(Save the setting value)




DATA key to


KEYPAD

設定值

PV

實際值Running


then press FUN

DATA key to execute the saving. SV

KEYPAD

設定值

PV

實際值Running

3.After completing the saving, the keypad will display

message and back to the function

setting mode. SV

KEYPAD

設定值

PV

實際值Running

(Restore the setting value)




DATA key to


KEYPAD

設定值

PV

實際值Running


then press FUN

DATA key to execute the restoring. SV

KEYPAD

設定值

PV

實際值Running

3.After completing the restoring, the keypad will

display message and back to function

setting mode. SV

KEYPAD

設定值

PV

實際值Running

Note: “Restore” parameter is activation when the setting value is saved by “Save” parameter.


42 3


Chapter 4 Parameter List

43 4


Func. Name Description Range of Setting

Unit Def50 Page

F_000 Drive

Information

0: Software version (9222-C) 1: Drive model number 2: Drive running hours 3: Drive power supplying time 4: Software checksum code 5: Reserved

─ ─ ─ 74

F_001 Start

Command Selection

Start command Rotation direction

command

0~4 ─ 3 ─

0 FWD or REV

terminal FWD or REV

terminal

1 FWD terminal REV terminal

2

Keypad “RUN” key

FWD, REV terminal

3 Forward direction

4 Reverse direction

F_002 Selection of Command

0: Frequency command by analog signal via terminal.

1: Frequency command by keypad. 2: Pressure command by keypad.

0~2 ─ 2 ─

F_003 Selection of “STOP” Key

Validity

0: Start command by terminal, “STOP” key disabled.

1: Start command by terminal, “STOP” key enabled.

0,1 ─ 1 ─

F_004

Monitor

Mode

Frequency Command Selection

Under F_002=1

0: In the monitor mode, frequency command cannot be changed.

1: In the monitor mode, frequency command is changeable.

0,1 ─ 1 ─

F_005

Selection of Frequency Command

Auto-Storing

0: In the monitor mode, frequency command auto-storing disable.

1: In the monitor mode, frequency command auto-storing after 3 minutes.

0,1 ─ 1 ─

F_006 Selection of

Main Display

Select 1 of 7 “monitor modes” as the main display.

*Refer to section 3-2-2

1~7 ─ 7 74

F_007 Pressure

Transmitter Setting

Set upper limit value of pressure in accordance with pressure transmitter specification.(pressure setting value is corresponding to maximum voltage or current.

0.0~160.0 0.1bar 10.0 55

F_008 Maximum

Operational Pressure

Set the maximum operational pressure value (F_007*F_008) in accordance with the specification of pump.

0~100 1﹪ 100 55

F_009 Starting

Frequency The starting frequency of drive. 0.1~10.0 0.1Hz 0.5 ─

F_010 Starting Voltage

The voltage correspond to the starting frequency.

0.1~50.0 0.1V 8.0

─ 12.0

F_011 Base

Frequency

The frequency correspond to the base

voltage in V/F pattern. 0.1~400.0 0.1Hz 60.0 ─

function can be set during the operation. / Gray words: The setting use default value.


44 4


Unit Def50 Page

F_012 Base

Voltage The voltage correspond to the base frequency in V/F pattern.

0.1~255.0 0.1V

220.0 ─

0.1~510.0 380.0

F_013

Pump Sequential

Control Mode

0: Disable.

1: Shift the pump operation after the operating time (F_024).

2: Shift the pump operation after a drive stops.

3: Both 1 and 2 enable.

0~3 ─ 3 57

F_014 Reserved

F_015

Pump Parallel Control Mode

0: Disable the functions related to pump. 1: Single pump application. 2: Multi-pump applications; E-mode (Equal-mode) 3: Multi-pump applications; F-mode (Full-mode) 4: Multi-pump applications; M-mode (Manual-mode)

0~4 ─ 1 58

F_016

Set Drive’s No. for Parallel Control

Set the individual number for every drive. #0 as the lead drive to command others.

0~3 ─ 0 58

F_017 Maximum

Output Frequency

The maximum output frequency of drive. 0.1~120.0 0.1Hz 60.0 ─

F_018

Reference Frequency

of Accel/Decel

Time

The frequency corresponding to accel/decel time.

0.01~ 400.00

0.01 Hz

60.00 ─

F_019 Primary

Acceleration Time

The acceleration time from stop to reference frequency.

0.0~ 3200.0

0.1 sec

3.0 (note3)

─

F_020 Primary

Deceleration Time

The deceleration time from reference frequency to stop.

0.0~ 3200.0

0.1 sec

3.0 (note3)

─

F_021

Detection Time of Parallel Control

In multi-pump control systems, set the start time of pump for parallel startup.

0.0~25.0 0.1 sec

6.0 59

F_022

Detection Level of Parallel Control

In multi-pump control systems, set the detection level of pump for parallel startup.

0.2~25.0 0.1bar 0.4 59

F_023

Cut-off Frequency of Parallel

Control

In multi-pump control systems, set the cut-off frequency to cut off the pump operation.

0.0~60.0 0.1Hz 50.0 60

F_024

Operation Time of Pump

Sequential Control

Set the pump operating time of the sequential control in multi-pump control.

0~240 1 hr 24 57

F_025 Cut-off Time of Parallel

Control

In multi-pump control systems, set the cut-off time of pump to cut off the pump operation.

0.0~25.0 0.1 sec

10.0 60



45 4


Unit Def50 Page

F_026 Communica -tion Baud

Rate

The communication baud rate setting for multi-pump control systems.

0~3 ─ 1 ─

F_027 Secondary

Acceleration Time

Multi-function input terminals select the secondary acceleration time.

0.0~ 3200.0

0.1 sec

0.5 ─

F_028 Secondary

Deceleration Time

Multi-function input terminals select the secondary deceleration time.

0.0~ 3200.0

0.1 sec

0.5 70

F_029

Set S-curve for

Accel/Decel Time

Set S-curve to slow the acceleration and deceleration time at start and stop.

0.0~5.0 0.1 sec

0.0 ─

F_030 V/F Pattern Selection

0: Linear 1: Square curve. 2: 1.7

th power curve.

3: 1.5th power curve.

0~3 ─ 1 ─

F_031 Primary Speed

Jog command

Multi-speed level 3

command

Multi-speed level 2

command

Multi-speed level 1

command 0.00~ 400.00

0.01 Hz

0.00 ─

OFF OFF OFF OFF

F_032 Preset

Speed 1 OFF OFF OFF ON

0.00~ 400.00

0.01 Hz

20.00 ─

F_033 Preset

Speed 2 OFF OFF ON OFF 0.00~ 400.00

0.01 Hz

25.00 ─

F_034 Preset

Speed 3 OFF OFF ON ON 0.00~ 400.00

0.01 Hz

30.00 ─

F_035 Preset

Speed 4 OFF ON OFF OFF 0.00~ 400.00

0.01 Hz

45.00 ─

F_036 Preset

Speed 5 OFF ON OFF ON 0.00~ 400.00

0.01 Hz

50.00 ─

F_037 Preset

Speed 6 OFF ON ON OFF 0.00~ 400.00

0.01 Hz

55.00 ─

F_038 Preset

Speed 7 OFF ON ON ON 0.00~ 400.00

0.01 Hz

60.00 ─

F_039 Jog Speed ON X X X 0.00~ 400.00

0.01 Hz

7.00 ─

F_040 Vin Gain Analog input “Vin” gain ratio adjustment. 0.00~2.00 0.01 1.00 ─

F_041 Vin Bias Analog input “Vin” bias ratio adjustment. -1.00~ 1.00

0.01 0.00 ─

F_042 Frequency Upper Limit

The upper limit of output frequency= F_017*F_042

0.00~1.00 0.01 1.00 ─

F_043 Frequency Lower Limit

The lower limit of output frequency= F_017*F_043

0.00~1.00 0.01 0.00 ─

F_044

FM+ Analog Output Signal

Selection

0: Output frequency 1: Frequency command 2: Output current 3: “Vin” frequency command 4: “Iin” frequency command

0~4 ─ 0 ─

F_045 FM+ Analog Output Gain

Analog output gain ratio adjustment. 0.00~2.00 0.01 1.00 ─

F_046

Motor Overload Protection

(OL)

0: Motor overload protection: Disabled 1: Motor overload protection: Enabled(OL) 2: Motor overload protection of independent

cooling fans: Enabled(OL)

0~2 ─ 1 ─



46 4


Unit Def50 Page

F_047 Filter Setting

of Analog Frequency

Filter the noise based on analog input signal (F_002=0).

0~255 ─ 20 ─

F_048 Motor Rated

Current Set the value according to the motor rated current.

10%~150% of drive rated

current

0.1A

According to the rated

current of motor

74

F_049 Motor

No-Load Current

Current setting according to the motor’s no-load condition.

0~motor rated

current 0.1A

1/3 motor rated

current

74

F_050 Motor Slip

Compensa- tion

According to the load condition, set the motor slip compensation for motor running at the constant speed. (0.0: Off)

-9.9~10.0 0.1Hz 0.0 ─

F_051 Operation Condition Memory

Record the last status of drive before power off. 0: Enable (F_001=2,3,4) 1: Disable

0,1 ─ 0 ─

F_052 Multi-function

Input Terminal X1

=0: Manual control command 1 of M-mode (F_015=4)

±1: Jog command

±2: Switch of secondary

accel/decel time

±3: Multi-speed level 1

command


command


command

±6: Reset command

±7: External fault

command (thr)

±8: Interruption of output

command (bb)

±9: Coast to stop

command (Fr)

±10: Speed tracing from

the maximum

frequency

±11: Speed tracing from

the setting

frequency

±12: Holding command

±13: Under close-loop

control condition

(F_103≠0),

open-loop

selection.

±14: Reset the integrator

at close-loop control

condition (F_103≠0)

±15: Stop command

±16: Analog input source

selection

-16 ~ +16 (Note 1)

─

3

61


Input

Terminal X2


4


Input Terminal X3


1


Input Terminal X4

=0: Reserved

2

F_056 Reserved ─

F_057 Reserved ─



47 4


Unit Def50 Page


Output Terminal Y1

0: Disable ±1: Standby detection ±2: Constant speed detection ±3: Zero speed detection ±4: Frequency detection ±5: System overload detection (OLO) ±6: Stall prevention detection ±7: Low voltage detection (LE) ±8: Braking detection ±9: Restart after instantaneous power failure

detection ±10: Restart after error condition detection ±11: Error detection ±12: Overheating warning detection (Ht) ±13: Over pressure detection (OP)

-13 ~ +13 (Note 1)

─

1

62 F_059 Multi-function

Output Terminal Y2

2

F_060

Multi-function Output

Terminal Ta1,Tb1

11

F_061

Constant Speed

Detection Range

Set the bandwidth of constant speed detection range.

0.0~10.0 0.1Hz 2.0 ─

F_062 Frequency Detection

Range

Set the bandwidth of frequency detection range.

0.0~10.0 0.1Hz 2.0 ─

F_063 Frequency Detection

Level

Set the frequency detection level of multi-function output terminal.

0.0~400.0 0.1Hz 0.0 ─

F_064

Automatic Torque

Compensa- tion Range

According to the load condition, adjust the output voltage of the V/F Pattern. (0.0: Off)

0.0~25.5 0.1 1.0 ─

F_065

System Overload Detection

(OLO)

0: Disable 1: Enable(OLO)

0,1 ─ 0 ─

F_066

System Overload Detecting Selection

0: Detection during constant speed only 1: Detection during operation only

0,1 ─ 0 ─

F_067

Output Setting after

System Overload

0: Drive keeps operation when the overload is detected

1: Drive trips to protection when the overload is detected

0,1 ─ 0 ─

F_068


Level

The output current is larger than the level and exceeds the time interval(F_069) of the overload detection.


current

1% 160 ─

F_069


Time

The output current is larger than the level (F_068) and exceeds the time interval of the overload detection.

0.1~25.0 0.1 sec

2.0 ─

F_070

Stall Prevention

Level at Acceleration

If stall is occurred during acceleration, the motor keeps running at the constant speed. (200%: Off)


current

1% 170 ─



48 4


Unit Def50 Page

F_071

Stall Prevention

Level at Constant Speed

While the stall is occurred during constant speed running condition, the prevention of stall is to decrease the speed of motor.


current

1% 160 ─

F_072

Acceleration Time Setting

after Stall Prevention at Constant

Speed

Set the acceleration time after stall prevention at the constant speed.

0.1~ 3200.0

0.1 sec

3.0 (note3)

─

F_073

Deceleration Time Setting

for Stall Prevention at Constant

Speed

Set the deceleration time at the stall prevention at the constant speed.

0.1~

3200.0

0.1

sec 3.0

(note3) ─

F_074

Stall Prevention Setting at

Deceleration

0: Disable 1: Enable

0, 1 ─ 1 ─

F_075 DC Braking

Level Set the current level of DC braking.

0~150% of drive rated

current

1% 50 ─

F_076 Time of DC

Braking after Stop

Set the time for DC braking after drive stopped.

0.0~20.0 0.1 sec

0.2 ─

F_077 Time of DC

Braking before Start

Set the time for DC braking before drive starts.

0.0~20.0 0.1 sec

0.0 ─

F_078

Operation Selection at Instantane- ous Power

Failure

0: Drive cannot be restarted 1: Drive can be restarted 0~1 ─ 0 ─

F_079

Auto- Restart

Selection of Error Trip

0: Short time interval to auto-restart according to the setting of F_080 (OC,OE,GF only).

1: Long time interval to auto-restart according to the setting value of F_080, F_083 (all errors except Fb Lo).

0~1 ─ 1 72

F_080

Numbers of Auto-Restart

at Drive’s Error Trip

Set the counting number for drive auto-restart when errors occur.

0~16 1 10 72

F_081 Switching Frequency

The setting value is higher and the motor noise is lower.

0~6 ─ 6

(note4) ─

F_082 Stop Mode 0: Ramp to stop 1: Coast to stop 2: Coast to stop + DC braking

0~2 ─ 0 ─

F_083

Error Tripping

Time Interval before

Auto-Restart

Set the error tripping time interval before drive auto restarts for F_079 when the drive trips to stop.

1~200 10sec 6 72



49 4


Unit Def50 Page

F_084

Pressure Boost for

Water Usage

Detection

Boost the pressure up to detect if the water is used.

0.05~1.00 0.01 bar

0.15 63

F_085

Time Interval of Pressure Boost for

Water Usage

Detection

Set the time interval for F_084 to detect if the water is used. (0: off) 0~250 1sec 35 63

F_086

ON/OFF Mode

Starting Rate Setting

In constant pressure control mode and under low flow condition, setting the starting rate of drive to activate ON/OFF mode. (0: disable)

0~100 1% 0 63

F_087

ON/OFF Mode

Pressure Dead Band

Setting

In ON/OFF mode, drive will auto start/stop the pump in accordance with the setting value. *Start level=SV(Setting pressure) - F_087 Stop level=SV(Setting pressure) + F_087

0.1~25.0 0.1bar 0.3 64

F_088

The Current Level of Speed Tracing

When the current is higher than the “speed tracing current level”, the output frequency will trace downward.

0~200% of drive rated

current

1% 150 ─

F_089 Delay Time for Speed Tracing

Set the output delay time before the speed tracing.

0.1~5.0 0.1 sec

0.5 ─

F_090

The V/F Pattern of

Speed Tracing

Set the percentage of V/F output voltage at the speed tracing.

0~100% 1% 100 ─

F_091 Error Record Display the latest 5 error records. ─ ─ ─ 72

F_092 Parameter

Setting Lock

0: Parameters are changeable. Maximum frequency cannot exceed 120.0Hz.

1: Parameters are locked. Maximum frequency can not exceed 120.0Hz.

2: Parameters are changeable. Maximum frequency can exceed 120.0Hz.

3: Parameters are locked. Maximum frequency can exceed 120.0Hz.

0~3 ─ 0 ─

F_093

Automatic Voltage

Regulation (AVR)

0: Disable 1: Enable 0,1 ─ 1 ─

F_094 Drive

Overload (OL1)

0: Disable 1: Drive trips to stop

when the current is over 150%(120%) of drive rated current for 1 min.

2: Drive trips to stop when the current is over 200% of drive rated current with 0.5 second duration.

3: Both 1 and 2 enable

0~3 ─ 1 ─

F_095 Power Source

The value of setting according to the actual power source.

190.0~ 240.0

0.1V

220.0 (200V series)

─ 340.0~ 480.0

380.0 (400V series)

F_096 Analog

Frequency Dead Band

When the signal noise is large, appropriately increase the dead band to stabilize the frequency. But this will reduce the tuning linearity.

0.00~2.55 0.01 Hz

0.00 ─



50 4


Unit Def50 Page

F_097 Digital Input Response

Time

When the digital input signal is under the setting time, program will not be activated.

5~16 1ms 10 ─

F_098

Grounding Fault

Protection (GF)

0: Disable 1: Enable(GF)

0, 1 ─ 1 ─

F_099 External

Indicator 1 Select the monitor mode of external indicator 1 0: Disable

0~6 ─ 1 75

F_100 External


0~6 ─ 5 75

F_101 External


0~6 ─ 2 75

F_102 PID

Compensa- tion Gain

Compensate the gain for pressure command control under constant pressure control.

0.1~8.0 ─ 1.0 64

F_103 PID Control

Mode Selection

0: Open-loop operation 1: Forward control; D postposition 2: Forward control; D preposition 3: Reverse control; D postposition 4: Reverse control; D preposition

0~4 ─ 1 64

F_104 P Selection 0: P postposition 1: P preposition

0,1 ─ 1 64

F_105 Proportional

Gain(P) Set the gain value for deviation adjustment. (0.0: P control disabled)

0.0~25.0 0.1 3.0 64

F_106 Integration

Time(I) Set the integration time for deviation adjustment. (0.0: I control disabled)

0.0~25.0 0.1 sec

1.2 64

F_107 Derivative Time(D)

Set the derivative time for deviation adjustment. (0.00: D control disabled)

0.00~2.50 0.01 sec

0.00 64

F_108 Derivative Time of

Feedback Set the derivative time for feedback signal. 0.00~2.50

0.01 sec

0.00 64

F_109 Integration

Upper Limitation

Set the upper limitation value of integrator. 0~200%

of maximum frequency

1% 100 ─

F_110 Integration

Lower Limitation

Set the lower limitation value of integrator. -100~100% of maximum frequency

1% 0 ─

F_111 PID Offset Adjustment

Adjust the PID control offset. -100~100% of maximum frequency

1% 65 64

F_112 PID Buffer

Space Set the buffer space of PID output value. 0~255 ─ 2 ─

F_113 Feedback

Signal Filter Filter the feedback signal. 0~255 ─ 10 ─

F_114 Feedback Signal Trip Detection

0: Disable 1: Enable (at F_126=0)

0,1 ─ 1 55

F_115

Acceleration Time of

Pressure Boost

Set the time of F_084 (Pressure Boost for Water Usage Detection) to detect if the water is used.

0.1~25.0 ─ 0.6 63



51 4


Unit Def50 Page

F_116 Reserved

F_117 Pressure

Dead Band Setting

In constant pressure control mode (F_103≠0), drive will activate PID control when the feedback signal exceeds the dead band.

0.0~10.0 0.1bar 0.3 63

F_118

Water Shortage

Trip Recovery

0: Disable 1: Trip (Fb Lo): Press “RESET” key to reset. 2: Trip (Fb Lo): Power ON again to reset. 3: Trip (Fb Lo): Drive will auto-restarts

according to the setting of F_122 (Drive Shutdown Time for Water Shortage)

0~3 ─ 3 68

F_119

Water Shortage

Detection by Pressure

Level

Set the pressure level to detect if pump suffers from water shortage conditions. (0: Disable)

0~100% of

pressure command

1% 40 68

F_120

Water Shortage

Detection by Current Level

Set the current level to detect if pump suffers from water shortage conditions. (0: Disable)

0~100% of motor

rated current

1% 0 68

F_121

Time of Water

Shortage Detection

Set the detection time for F_119 and F_120 to detect if a pump suffers from water shortage.

0~250 1sec 60 68

F_122

Drive Shutdown Time for Water

Shortage

Drive will auto-restart after the time setting, when a pump suffers from water shortage and F_118 is set to 3. (0:off)

0~200 1min 5 68

F_123 Analog Input

Selection

F_103=0 F_103≠0

0~3 ─ 0 ─

0 Vin+Iin

Vin: Frequency command

Iin: Feedback signal

1 Vin-Iin

2 Iin-Vin

3 Vin or Iin(switch by multi-function input terminal)

F_124

Proportion Type of

Pressure Transmitter

0: Direct proportion signal. 1: Inverse proportion signal.

0,1 ─ 0 55

F_125

Signal Source

Selection under Close-

Loop Condition

In the close-loop control, select the speed command source when the feedback signal temporarily bypasses. 0: Analog input terminal or preset speed. 1: Primary speed (F_031) or preset speed.

0,1 ─ 1 56

F_126 Iin Range Selection

0: 4~20mA (2~10V) 1: 0~20mA (0~10V)

0,1 ─ 0 56

F_127 Iin Gain (Analog Input)

The gain ratio of analog input terminal Iin. 0.00~2.00 0.01 1.00 56

F_128 Iin Bias (Analog Input)

The bias ratio of analog input terminal Iin. -1.00~ 1.00

0.01 0.00 56



52 4


Unit Def50 Page

F_129

AM+ Analog Output Signal

Selection

0: Output frequency. 1: Frequency command. 2: Output current. 3: Vin frequency command. 4: Iin frequency command.

0~4 ─ 2 ─

F_130 AM+ Analog Output Gain

AM+ analog output adjustment ratio. 0.00~2.00 0.01 1.00 ─

F_131

Multi-function Output

Terminal Ta2/Tc2

The way of settings are same as multi-function output terminals setting. (F_058 ~ F_060)

-13~+13 (Note 1)

─ 1 62

F_132 DC Braking Frequency

at Stop Active frequency level of DC braking at stop. 0.1~60.0 0.1Hz 0.5 ─

F_133

Drive Stop Frequency of Water Usage

Detection

When the frequency during the operation is lower than the setting value, drive will ramp to stop.

0~120 1Hz 10 63, 70

F_134

Delay Time at

Pump Shifting

The delay time setting is to remain the stable pressure of the system at the interchanging of the pump operation.

0~250 1sec 10 57

F_135 Number of

Drives Standing By

In multi-pump control systems, setting the number of drives standing by.

0~3 ─ 0 60

F_136 Noise

Prevention 0: Disable. 1: Enable.

0,1 ─ 0 70

F_137 Reserved

F_138 Current Limit 0: Disable. 1: Enable.

0,1 ─ 0 ─

F_139 Reserved

F_140 NTC

Thermistor Setting

0: Disable. 1: Enable.

0,1 ─ 1 73

F_141

Drive Overheating

Warning Selection

0: Disable 1: Warning (Ht): Continue operation. 2: Warning (Ht): Drive de-rates the switching

frequency automatically every 5 minutes. 3: Warning (Ht): Stop operation.

0~3 ─ 0 73

F_142

Drive Overheating

Warning Level

Set the warning level to prevent drive overheating.

45~85 1℃ 70 73

F_143 Drive

Overheating Dead Band

Set the temperature dead band of F_142 and F_145.

2.0~10.0 0.1℃ 3.0 73

F_144 Fan Control Selection

0: Forced air: Start the fan at power ON. 1: Operation air: Start the fan at running. 2: Temperature level setting: Start the fan

according to F_145.

0~2 ─ 1 73



53 4


Unit Def50 Page

F_145 Temperature Level of Fan

Activation Set the temperature level of fan activation. 25~60 1℃ 50 73

F_146 Minimum Operation

Time of Fan

Set the minimum operation time of fan when the fan stops.

0.1~25.0 0.1 min

0.5 73

F_147 Over

Pressure Disposal

0: Disable 1: Alarm: Drive keeps operation. 2: Alarm: Drive stops output. 3: Error trip: Drive trips to stop.

0~3 ─ 0 71

F_148 Over

Pressure Level

According to the setting value of F_007 (Pressure Transmitter Setting) to set the over pressure level.

0~100 1% 100 71

F_149

Over Pressure Detection

Time

When the actual pressure exceeds over pressure level (F_007*F_148) with duration (F_149), the detection is activation.

0.0~25.5 0.1 sec

2.0 71

F_154 Default Setting

0: Disable

─ ─ 0 76

CLF: Clear error records

dEF60: Restore the default value of drive for

60Hz.

dEF50: Restore the default value of single

pump constant pressure control

application with 60Hz power source.

dEF51: Restore the default value of machine

tool application.

dEF52: Restore the default value of

multi-pump constant pressure control


dEF53: Restore the default value of single

pump constant pressure control


dEF54: Reserved

dEF55: Reserved

dEF56: Reserved

dEF57: Reserved

dEF58: Reserved

SAv: Save the setting value.

rES: Restore the setting value.

rd_EE: Read the parameters from drive to

digital keypad

Wr_EE: Write the parameters from digital

keypad to drive

CPy: In multi-pump control system, copy lead

drive’s parameter.(Note 2)


Note: 1. + : Represents a contact (N.O)

─ : Represents b contact (N.C) 2. Except F_015, F_016, F_091 functions, the rest of parameters could be copied. 3. 0.5 ~ 5HP: 3.0sec; 40 ~ 60HP: 10.0sec; 70HP above: 30.0sec 4. 0.5 ~ 7.5HP: 6; 10 ~ 60HP: 4; 75 ~ 150HP: 2; 150HP above: 1


54 4


Chapter 5 Parameter Setting Description

55 5


Related Settings of Feedback Signal (pressure transmitter) and Pump (default: Iin analog input terminal)

․Feedback Signal (pressure transmitter)

Func. Name Description

F_007 Pressure Transmitter Setting

․Set the upper limit value of pressure in accordance with

pressure transmitter specification. *The upper limit value of pressure is corresponding to the maximum input signal of Vin or Iin.

*Recommend to select a high precision type (<+0.5%) pressure transmitter to provide the drive better feedback signal.

F_008 Maximum Operational Pressure

․Set the percentage to F_007 in accordance with the specification

of pump. *The setting can adjust the maximum operational pressure in accordance with the specification of the pump or can prevent the water pipe from harm by setting too high pressure.

*According to the specification of the pump to set the operational pressure value: F_007 * F_008.

*Example: Maximum pressure value of the pressure transmitter = 10.0bar; F_008 = 50%

àMaximum operational pressure of the drive = F_007(10.0bar) * F_008(50%) = 5.0bar.

F_114 Feedback Signal Trip Detection

=0: Disable

*Disable the trip detection.

=1: Enable. *Enable the trip detection. *F_126 must be set to “0”. *When the feedback signal (default: Iin input) is below 2mA, the

keypad will display message.

F_124

Proportion Type of Pressure Transmitter

=0: Direct proportion type signal. *P/I or P/V curve of pressure transmitter.

Output signal

Input pressure

10V(20mA)

10bar

2V(4mA)

Pressure transmitter 1


0

=1: Inverse proportion signal. *P/I or P/V curve of pressure transmitter.

Output signal

Input pressure

10V(20mA)

10bar

2V(4mA)




56 5


F_125

Signal Source Selection under Close- Loop Condition

=0: Analog input terminal or preset speed.

=1: Primary speed (F_031) or preset speed.

*In close-loop control, select the speed command source when feedback signal is bypassed in temporary.

*When the multi-function input terminal is set to +13 (Under close-loop control condition (F_103≠0), open-loop selection.)

and the terminal is activation, the signal source will be controlled by speed command from analog input terminal, preset speed or primary speed.

F_126 Iin Range Selection

=0: 4~20mA (2~10V).

=1: 0~20mA (0~10V).

*According to the specification of pressure transmitter to select the Iin range.

F_127 Iin Gain (Analog Input)

․The gain ratio of analog input terminal Iin.

*Set the gain ratio for the feedback signal from pressure transmitter.

F_128 Iin Bias (Analog Input)

․The bias ratio of analog input terminal Iin.

*Set the bias ratio for the feedback signal from pressure transmitter.


57 5

Sequential Operation and Parallel Control of Multi-pump

․Sequential Control for Multi-Pump


F_013 Pump Sequential Control Mode

=0: Disable.

=1: Shift the pump operation after the operating time (F_024).

*The function is to shift the operation from one pump to another when the operating time (F_024) reaches.

=2: Shift the pump operation after a drive stops. *The function is to shift the operation from one pump to another after an operating pump drive comes to stop.

=3: Both 1 and 2 enable.

F_024 Operation Time of Pump Sequential Control

․Set the pump operating time of the sequential control

in multi-pump control.

*Setting range:0~240hr. *0: Disable. (drive will not execute sequential operation.)

F_134 Delay Time at Pump Shifting

․The delay time setting is to remain the stable pressure

of the system at the interchanging of the pump operation.

*Default: 10sec. *During the pump shifting, the system pressure becomes unstable when one pump drive disengages and another pump drive engages. The delay time is to increase the disengaging time of the current pump drive to stabilize the system pressure.

1. The sequence of pump shifting for multi-pump control as below diagram.

Drive #0

Time

Drive #1

Drive #2

Drive #3

2. Below figure is the process of function F_024 and F_134.

Drive #1

Output frequency

Actual pressure

(PV) Setting

pressure

(SV)

Drive #1

F_024

F_134 F_134

Drive #0

Drive #1

Drive #0Drive #0

Time

Time


58 5

․Parallel Control for Multi-Pump


F_015 Pump Parallel Control Mode

=0: Disable the functions related to pump.

=1: Single pump application. *Constant pressure is controlled by single pump.

=2: Multi-pump applications; E-mode (Equal-mode).

*Pumps run at identical speed to maintain the pressure in constant.

*Recommend to select this mode for 2 pump applications to increase the efficiency and save the energy.

=3: Multi-pump applications; F-mode (Full-mode).

*Only one pump auto-adjusts the speed, and other pumps run at full speed when the multi-pump system outputs the constant pressure.

*Recommend to select this mode for more than 2-pump operations to increase the efficiency and save the energy.

=4: Multi-pump applications; M-mode (Manual-mode).

*Pump ON/OFF is controlled by multi-function input terminals (X1, X2, X3).

*F_052, F_053, F_054 must set to “0”.

*Drive will start/stop in sequence when any terminal is activated.

*Recommend to select this mode when installing or trial running the pump.

F_016 Set Drive’s No. for Parallel Control

․Set the individual number to each drive.

*In multi-pump control systems, assign the activating number to each drive for parallel control. Lead drive (the smallest number) will order command to other drives.

*The smallest number stand for lead drive. When the lead

drive occurs fault or pressed the OFF

RESET key, the drive with

following number will become lead drive to order the command to other drives.


59 5


F_021 Detection Time of Parallel Control

․In multi-pump control systems, set the detection time

of pump for parallel start up.

*In multi-pump control systems, the standby pumps will parallel control in sequence when the operating drive runs at full speed for a time by setting value of F_021.

*Setting range: 0.0~25.0sec.

Drive #1

Output frequency

Actual pressure

(PV) Setting pressure

(SV)

Drive #0

F_021 Full speed

Drive #0

Drive #1

Time

Time

F_015=2(E-mode)

F_022 Detection Level of Parallel Control

․In multi-pump control systems, set the detection level

of pump for parallel start up.

*In multi-pump control systems, the standby pumps will parallel control in sequence when the operating drive runs at full speed and the actual pressure is still below the setting value.

Drive #1

Output frequency

Actual pressure


(SV)

Drive #0

Full speed

F_022

Drive #0

Drive #1

Time

Time

F_015=2(E-mode)


60 5


F_023 Cut-off Frequency of Parallel Control

․In multi-pump control systems, set the cut-off

frequency to cut off the pump operation.

F_025 Cut-off Time of Parallel Control

․In multi-pump control systems, set the cut-off time to

cut off the pump operation.

1.In multi-pump control systems (F-mode or E-mode), when the output frequency is below the F_023 and maintaining the time interval (F_025), the drive will depart from the parallel control system in sequence (Last in - First out).

*Example: Two pumps for parallel control; F_015 = 2 (E-mode).

Output frequency

Actual pressure


(SV)

Drive #0

Drive #1

F_025F_023

Time

Time

F_015=2(E-mode)

Drive #0

Drive #1

2.In multi-pump control systems, drives will start / cut off the operation in accordance with below diagram.

Time

#0 #0 #0 #0#0 #0 #0

#1 #1 #1

#2 #2

#3

#1

#2

#1

Drive #1

Drive #0

Drive #2

Drive #3

F_135 Number of Drives Standing By

․In multi-pump control systems, setting the number

of drives standing by. *According to the condition of applications, users can set the standing by number of drives to protect the system.

*Setting range: 0~3 units.(0: disable) *The default parallel number of drives are 4 sets. *Valid setting of standing by drives as below:

Parallel amount of drive Valid setting value of F_135

4 0,1,2,3

3 0,2,3

2 0,3


61 5

Multi-function Input / Output Terminals


F_052 Multi-function Input Terminal X1

=0 *Manual control command 1 of M-mode (F_015=4)

=+1 Jog command

=+2 Switch of secondary accel/decel time

=+3 Multi-speed level 1 command



=+6 Reset command

=+7 External fault command (thr)

*External fault command can trip the drive to stop during operation.

*The function is disabled when drive stops.

=+8 Interruption of output command (bb)

*Interrupt the output voltage of the drive.

Interruption of

output command

Operation

command

Output

voltage

Output

frequency

0.3 sec

=+9 Coast to stop command (Fr)

=+10 Speed tracing from the maximum frequency

=+11 Speed tracing from the setting frequency

=+12 Holding command

=+13 Under close-loop control condition (F_103≠0), open-loop selection.

*Temporarily bypass the close-loop signal and selecting the frequency as the input command from analog input signal (Vin or Iin) or primary speed function.

=+14 Reset the integrator at close loop control condition (F_103≠0)

=+15 Stop command

*When the terminal is activation, the drive will ramp to stop.

=+16 Analog input source selection

*Select one of analog input sources(Vin or Iin) as the input signal.

+16 Terminal short-circuit: Analog input source (Vin).

Terminal open-circuit: Analog input source (Iin).

-16 Terminal short-circuit: Analog input source (Iin).

Terminal open-circuit: Analog input source (Vin).






=0 *Reserved


62 5


F_058 Multi-function Output Terminal Y1

=0 Disable

=+1 Standby detection

*Detection after “ON” key is pressed.

*Example:

Standby detection (F_060=1)

Output terminal

(Ta1,Tb1)

Setting pressure(SV)

Operation command

Operation frequency

Pressure

Time

=+2 Constant speed detection

=+3 Zero speed detection

=+4 Frequency detection

=+5 System overload detection (OLO)

=+6 Stall prevention detection

=+7 Low voltage detection (LE)

=+8 Braking detection

=+9 Restart after instantaneous power failure detection

=+10 Restart after error status detection

=+11 Error detection

Error detection (F_059=11)

Error condition

Output terminal (Y2)

=+12 Overheating warning detection (Ht)

*The detection level is set by F_142 (Drive Overheating Warning Level)

=+13 Over pressure detection (OP)

*The detection level is set by F_148 (Over Pressure Level)

F_059 Multi-function Output Terminal Y2

F_060 Multi-function Output Terminal Ta1,Tb1

F_131 Multi-function Output Terminal Ta2,Tc2


63 5

Constant Pressure Control Mode and ON / OFF Mode

․Constant Pressure Control Mode


F_084 Pressure Boost for Water Usage Detection

․Boost the pressure up to detect if the water is used.

F_085 Time Interval of Pressure Boost for Water Usage Detection

․Set the time interval for F_084 to detect if the water

is used. *0: off

F_086 ON/OFF Mode Starting Rate Setting

․In constant pressure control mode and lower water

usage condition, setting the starting rate of drive switch to ON/OFF mode.

*0: Disable the ON / OFF mode *The lower setting value means the flow rate

F_115 Acceleration Time of Pressure Boost

․Set the time of F_084 (Pressure Boost for Water

Usage Detection) to detect if the water is used.

F_117 Pressure Dead Band Setting

․In constant pressure control mode (F_103≠0), drive

will activate PID control when the feedback signal exceeds the dead band.

F_133 Drive Stop Frequency of Water Usage Detection

․When the operation frequency is lower than the

setting value, drive will ramp to stop.

1. In constant pressure control mode, drive will auto-detect the water usage according to the setting of F_084 (Pressure Boost for Water Usage Detection) and F_115 (Acceleration Time of Pressure Boost) with the time interval of F_085 (Time Interval of Pressure Boost for Water Usage Detection) to detect the water usage conditions.

Output Frequency

Actual Pressure

(PV)

F_084

F_115

F_085 F_085*(100-F_086)%

F_115F_115

Setting Pressure

(SV)

F_085

F_115

Water Usage(Large amount condition)Water Usage

(Little amount

condition)

PID

F_133

F_020 (Primary

deceleration time)

Time

Time

F_117


64 5

․ON / OFF Control Mode


F_087 ON / OFF Mode Pressure Dead Band Setting

․In ON/OFF mode, drive will auto start/stop the pump

in accordance with the setting of setting value. *Start level=SV(Setting pressure) - F_087 Stop level=SV(Setting pressure) + F_087

*Example: SV=2.0bar, F_087 = 0.3bar When PV(actual pressure) = 1.7bar à Drive starts When PV(actual pressure) = 2.3bar à Drive stops

1. In ON / OFF control mode, drive will start / stop in accordance with the setting of F_087.

2. When the drive is operating under ON / OFF control mode, There are two dots will be shown on display of keypad at SV and PV indicators.

3. The positions of dots:

SV

KEYPAD

設定值

PV

實際值Running

2 sec

ON

2 sec 2 sec

F_087

F_087

OFF ON OFF ONOFF

Output Frequency

Actual Pressure

(PV)

Setting Pressure

(SV)

Stop level

Start level

Time

Time


65 5

PID Control Functions


F_102 PID Compensation Gain ․Compensate the gain for pressure command

control under constant pressure control.

F_103 PID Control Mode Selection

=0: Open-loop operation *Disable the feedback signal from the pressure transmitter.

=1: Forward control; D postposition *When the actual pressure (PV) is lower than the setting pressure (SV), the drive will start to accelerate.

*Forward control: When the system actual value is less than the setting value, the drive will start to accelerate.

=2: Forward control; D preposition *Forward control: When the system actual value is less than the setting value, the drive will start to accelerate.

=3: Reverse control; D postposition *Reverse control: When the system actual value is less than the setting value, the drive will start to decelerate.

=4: Reverse control; D preposition *Reverse control: When the system actual value is less than the setting value, the drive will start to decelerate.

F_104 P Selection =0: P postposition

=1: P preposition

F_105 Proportional Gain(P)

․Set the gain value for deviation adjustment.

(0.0: “P” control disabled) *To adjust the stable time. *Increase the value: Increase the response speed of constant pressure control system.

*Decrease the value: Reduce the oscillation and response speed.

F_106 Integration Time(I)

․Set the integration time for deviation adjustment.

(0.0: “I” control disabled) *To adjust the error value at stable state. *Increase the value: Reduce the error value. The response speed of constant pressure control system will be decreased.

*Decrease the value: The response speed of constant pressure control will be increased, but the error amount will be increased.

F_107 Derivative Time(D)

․Set the derivative time for deviation adjustment.

(0.00: “D” control disabled) *To adjust the amount of overshooting. *Increase the value: Reduce the overshooting of pressure, but motor is easier vibration.

*Decrease the unstable vibration factor of motor, but the pressure is easier overshooting.

F_108 Derivative Time of Feedback

․Set the derivative time for feedback signal.

F_111 PID Offset Adjustment ․Adjust the PID control offset.


66 5

․The block diagram of setting value and feedback value.

F_127(Iin Gain)

F_128(Iin Bias)

F_124(Proportion

Type of Pressure

Transmitter)

1

0

D

F_108Derivative

Time of

Feedback)

F_103(PID

Control Mode

Selection)

2,4 1,3

F_113(Feedback

Signal Filter)

+

+

-

-

F_103(PID

Control Mode

Selection

1,2

3,4

F_002(Selection

of Command)

0

1

2

Vin

terminal

Setting value

Feedback

value

Pressure command

F_032~F_038

Multi-speed 1~7

Error

Keypad

(KP-207)

Iin

terminal

Multi-speed

level 3,2,1

0 0 0

001~111

F_047(Filter Setting of Analog

Frequency)

F_040(Vin Gain), F_041(Vin Bias)

․The block diagram of PID control.

+

++

0

10

Analog frequency command

F_031

Primary speed

1

0 0

+

PID_HALT

F_042(Frequency Upper Limit)

F_043(Frequency Lower Limit)

PID_HALT

Error

F_102(PID

Compensation

Gain)

Gain

F_002( Selection

of Command)

0,1

2

F_105

(Proportional

Gain(P))

P

F_104

(P Selection)

0

1

F_111(PID Offset Adjustment)

Bias

F_109(Integration Upper Limitation)

F_110(Integration Lower Limitation)

F_107

(Derivative Time(D))

D

P

I

F_103(PID

Control Mode

Selection)

1,3

2,4

0

1

F_112(PID

Buffer Space)

F_125(Signal Source

Selection under Close-

Loop Condition)

0

1

Open loop command from multi-function input terminal

1

0

PID

command

F_105

(Proportional

Gain(P))F_104

(P Selection)

The system reaction condition can be adjusted by P, I, D to improve the system efficiency. Improper setting may cause system oscillated, please follow below adjustment steps to keep system stable.

1. Gradually increase the value of proportional gain(P). 2. Gradually decrease the value of integration time(I). 3. Gradually increase the value of derivative time(D).


67 5

(1) Over-tuning suppression Increasing the integration time (I) and decrease the derivative time(D).

Time

Before adjustment

After adjustment

Response

(2) Advance stabilizing Decreasing the integration time (I) and increase the derivative time (D).

Time

After adjustment

Before adjustment

Response

(3)Reducing the oscillation in the short period When the oscillation happens in the cycle that longer than the setting time of integration, the integration setting is too strong causing the system oscillation. Set longer time of integration to stabilize the system and reduce the oscillation.

Time

After adjustment

Before adjustmentResponse

(4) Reducing the oscillation of continuous period If the system appears the continuous oscillation caused by higher derivative value, shortening the derivative time can reduce the system oscillation.

Time

After adjustment

Before adjustmentResponse


68 5

Pump Protection Func. Name Description

F_118 Water Shortage Trip Recovery

=0: Disable *When the pump suffers from water shortage or conditions, the pump keeps running.

*Warning: Pump will be easily damaged.

=1: Trip (Fb Lo);Press “RESET” key to reset *When the pump suffers from water shortage conditions, the drive will trip to stop and display .

*Must press OFF

RESET key to clear the error.

*When the OFF

RESET key of the lead drive is pressed, the drive

with following number after the lead drive now becomes the new lead drive.

=2: Trip (Fb Lo);Power ON again to reset *When the pump suffers from water shortage conditions, the drive will trip to stop and display .

*Drive must Power ON again to reset.

=3: Trip (Fb Lo);Drive will auto-restarting according to the setting of F_122 (Drive Shutdown Time for Water Shortage)

*When the drive suffers from water shortage conditions, the drive will trip to stop and display The drive

will auto restart after the setting time of F_122.

F_119 Water Shortage Detection by Pressure Level

․Set the pressure level to detect if pump suffers from

water shortage conditions. *Detection engages when the drive runs at full speed. *0: Disable

F_120 Water Shortage Detection by Current Level

․Set the current level to detect if pump suffers from

water shortage conditions. *Detection engages when the drive runs at full speed. *0: Disable

F_121 Time of Water Shortage Detection

․Set the detection time for F_119 and F_120 to detect

if pump suffers from water shortage. *0: Disable

F_122 Drive Shutdown Time for Water Shortage

․Drive will auto-restart after the time setting, when

pump suffers from water shortage and F_118 is set to 3.

*Shutdown time interval = F_122 *0: off

Output

frequency

Setting pressure(SV)

or

Output current

F_119 or

F_120

F_121

F_122 F_122 F_122

F_121 F_121 F_121

Fb LoFb Lo Fb Lo Fb Lo


69 5

․Cavitation Phenomenon

When the drive runs at full speed and actual pressure (PV) is lower than the setting value of F_119 (Water Shortage Detection by Pressure Level) with a time interval (F_121 Time of Water Shortage Detection), the drive will trip to avoid the cavitation phenomenon appearing in pump systems.

Output frequency

Actual pressure


(SV)

F_119

F_121

Fb Lo

․Dry Running

When the drive runs at full speed and the output current of the drive is lower than F_048 (Motor Rated Current) * F_120 (Water Shortage Detection by Current Level) with a time interval (F_121 Time of Water Shortage Detection), the drive will trip to avoid dry running conditions appearing in pump systems.

Output

frequency

F_120

F_121

Output

current

Fb Lo

Water shortage

condition


70 5

Noise Prevention


F_028 Secondary Deceleration Time

․Default value: 0.5sec


․When the operation frequency is lower than the

setting value, drive will ramp to stop.

F_136 Noise Prevention

=0: Disable

*When the output frequency decreases to the setting of F_133, the drive will ramp to stop in accordance with the setting of F_020 (Primary Deceleration Time).

=1: Enable *When the output frequency decreases to the setting of F_133, the drive will ramp to stop in accordance with the setting of F_028 (Secondary Deceleration Time).

1.The pump might produce noise when stopping due to the friction of the pump shaft seal. Enable F_136 and adjust the suitable setting value of F_028 to reduce the noise.

Frequency

Time

F_133 Drive

Stop Frequency

of Water Used

Detection

F_136=0; The deceleration time is controlled by F_020

Output frequency

PID

control

F_136=1; The deceleration time is controlled by F_028


71 5

Water Pipe and System Protection – Over Pressure


F_147 Over Pressure Disposal

=0: Disable

=1: Alarm: Drive keeps operation. *The SV indicator of keypad (KP-207) will display blinking

character and the pump keeps running till the

actual pressure reaches the setting pressure.

=2: Alarm: Drive stops output. *The SV indicator of keypad (KP-207) will display blinking

character and the drive ramps to stop.

=3: Error trip: Drive trips to stop. *When the actual pressure is over the setting value of F_007 (Pressure Transmitter Setting) * F_148, the drive

will trip to stop and display blinking character.

*Press the OFF

RESET key to restart the drive again, when drive

trips to stop.

F_148 Over Pressure Level

․According to the setting value of F_007 (Pressure

Transmitter Setting) to set the over pressure level. *Set the over pressure level in accordance with maximum pressure of water pipe or system.

F_149 Over Pressure

Detection Time

․When the actual pressure exceeds over pressure

level (F_007*F_148) with duration (F_149), the detection is activation.

1.The over pressure detection is activated when the over pressure condition > F_007 (Pressure Transmitter Setting) x F_148 (Over Pressure Level) during F_149 (Over Pressure Detection Time).

Actual pressure

F_007*F_148

The duration of over pressure < F_149

Multi-function output terminal(over pressure

detection)

Time

The duration of over pressure > F_149

Fault displayDisplay“OP”


72 5

Error Trip Disposals


F_079 Auto-Restart Selection of Error Trip

=0: Short time interval to auto-restart according to the setting of F_080 (OC,OE,GF only).

*Drive will trip to stop, when the numbers of drive errors (only OC,OE,GF) occurs over the setting of F_080 (Numbers of Auto-Restart at Drive’s Error Trip).

*OC(Drive over current), OE(Over voltage), GF(Grounding fault).

=1: Long time interval to auto-restart according to the setting value of F_080, F_083 (all errors except “Fb Lo”).

*Drive will auto-restart by the time interval setting of F_083 (Error Tripping Time Interval before Auto-Restart).

F_080 Numbers of Auto-Restart at Drive’s Error Trip

․Set the counting number for drive auto-restart when

errors occur.

Note: When the numbers of drive’s auto-restart reach the setting value of F_080, the drive must be restarted manually.

*The drive will auto-restart according to the setting value after tripping to stop.

*When the setting value sets to “0”, the drive will not restart after an error occurs.

*If a drive is operating over 24hrs without any error trip, the drive will automatically reset the counting number.

F_083 Error Tripping Time Interval before Auto-Restart

․Set the error tripping time interval before drive auto

restarts for F_079 (Auto-Restart Selection of Error Trip) when the drive trips to stop.

*Unit: 10sec; Default value = 6: F_083= 6x10sec = 60sec

※Error tripping time interval (counting number is

defined by the drive internal counter.

*1st time interval = 1 x F_083; 2

nd time interval = 2 x F_083

3rd

time interval = 3 x F_083 and so on.

F_091 Error Record

․Display the latest 5 error records.

*The first one record is the latest error message, and represented by the number of “1”.

*Selecting “CLF” parameter of F_154 can clear error records.

1.When the drive trips to stop, the drive will auto-restart with the time interval (the number of error trip * F_083). If the auto-restart times are over the setting of F_080 (Number of Auto-Restart at Drive’s Error Trip), the drive must be restarted manually.

Drive operation

1*F_083

Error detection

(except Fb Lo) 2*F_083 3*F_083

Time

Time

1st Error trip 2

nd Error trip 3

rd Error trip

. . . . .

. . . . .


73 5

Overheating Disposals


F_140 NTC Thermistor Setting

=0: Disable. *Disable the NTC thermistor. *The “Ht” fault detection is disabled. *The display 6 (terminal status and heat sink temperature) of drive monitor mode will not display heat sink’s temperature.

=1: Enable. *Enable the NTC thermistor.

F_141 Drive Overheating Warning Selection

=0: Disable. =1: Warning (Ht): *Continue operation. =2: Warning (Ht):

*Drive automatically de-rates the switching frequency every 5 minutes.

=3: Warning (Ht): *Drive trips to “Ht” protection and stop the drive operation, when the temperature of heat sink is over F_142.

*The cooling fan will restart, when the temperature is lower than the drive overheating dead band (F_143).

F_142 Drive Overheating Warning Level

․Set the warning level for overheating detection.

F_143 Drive Overheating Dead Band

․Set the temperature dead band of F_142 and F_145.

F_144 Fan Control Selection

=0: Forced air. *Fan will start running at drive power ON.

=1: Operation air. *Fan will start running when the drive is running.

=2: Temperature level setting *Fan will start running when the temperature is over the setting level of F_145.

F_145 Temperature Level of Fan Activation

․Set the temperature level of fan activation.

F_146 Minimum Operation Time of Fan

․Set the minimum operation time for fan when the fan

stops.

Display ”Ht”

Minimum operation

time F_146

Drive overheating

pre-alarm level F_142

Temperature level of fan

activation F_145

Fan operation

Overheating

pre-alarm level

※F_144 = 2 (Temperature Level setting)Temperature

Time

105℃

Display

”OH”

Overheating

dead band

F_143

Overheating

dead band

F_143

Overheating

dead band

F_143

Overheating

pre-alarm level

Time

Time

Time


74 5

Other Functions


F_000 Drive Information

․Software version (9222-C)

*This operation manual is only suitable for the drive with 9222-C software version.

*Drives must have the same software version to do all parameter inter-copy process, otherwise the keypad (KP-207) will display Wr_F.

․Drive model number

*The nomenclature of model number please refer to section 1-1-1 Confirmation of Appearance. ※Be caution of the display of single-phase 100V series.

The most left number of model number will display “2” for single-phase 100V.

*Check if the capacity of drive corresponding to the drive by this function.

․Drive running hours

․Drive power supplying time

․Software checksum code

․Reserved

F_006 Selection of Main Display

․Select 1 of 7 “monitor modes” as the main display.

1: Output frequency

2: Frequency command

3: Output voltage

4: DC bus voltage

5: Output current

6: Terminal status and heat sink temperature

7: Setting pressure and actual pressure

F_048 Motor Rated Current

․Set the value according to the motor rated current.

*Motor rated current : According to the motor nameplate to set the value of F_048.

*Setting range: 10 ~ 150% of drive rated current.

*Unit: Ampere.

F_049 Motor No-Load Current

․Current setting according to the motor’s no-load

condition.

*About 1/3 of motor rated current.

*Setting range: 0 ~ motor rated current.

*Unit: Ampere.


75 5

Func. Name Content

F_099 External Indicator 1 Select the monitor mode of external indicator 1

*0: Disable


*0: Disable


*0: Disable

1. External indicator (DM-501) is used for expanding the display of “monitor mode”. DM-501 can be directly connected to the drive without connecting other power source.

2. The setting range of F_099 ~ F_101 is 0 ~ 6, and the significance is shown as below:

0: Disable the indicator

1: Output frequency

2: Frequency command

3: Output voltage

4: DC bus voltage

5: Output current

6: Terminal status and heat sink temperature

※DM-501 cannot monitor the pressure setting and actual pressure

3. Please select twisted-pair shield wiring and shielding connected to the GND terminal of drive’s control board.

4. The wiring diagram of external indicators is as follows:

5

CN1

1

Indicator 1 (DM-501)

RM6 9426

control board

Indicator 2 (DM-501) Indicator 3 (DM-501)

GND

1234567 1234567 1234567


76 5

Func. Name Content

F_154 Default Setting

=0

*Disable

=CLF

*Clear fault records

=dEF60

*Restore the default value of drive for 60Hz.

=dEF50

*Restore the default value of single pump constant pressure control application with 60Hz power source.

=dEF51

*Restore the default value of machine tool application.

=dEF52

*Restore the default value of multi-pump constant pressure control application with 60Hz power source.

=dEF53

*Restore the default value of single pump constant pressure control application with 50Hz power source.

=dEF54: Reserved

=dEF55: Reserved

=dEF56: Reserved

=dEF57: Reserved

=dEF58: Reserved

=SAv

*Save the setting value.

=rES

*Restore the setting value.

=rd_EE

*Read the parameters from drive to digital keypad

=Wr_EE

*Write the parameters from digital keypad to drive

=CPy

*In multi-pump control systems, copy lead drive’s parameter.

*Only the #0 drive can use this parameter at multi-pump control systems.


77 5


Chapter 6 Operation Procedures and Fault Protection

78 6


6-1 Operation Procedures

DANGER

1. Do Not remove wires when the internal indicator of the drive remains ON.

CAUTION

1. Check if the shield of wire is broken after wiring is completed to avoid electric leakage or short circuit.

2. Screws on the terminal must be fastened.

A. Verify and check the compatibility between power source, voltage, motor, and drive.

B. Connect the power to drive R/L1, S/L2, T/L3 (three-phases) or R/L1, S/L2 terminals (single-phase).

C. Set all required parameters and functions after power is ON and measure the output voltage of the drive at U/T1, V/T2, W/T3 terminals to verify if the output

voltage and current are valid. Press OFF

RESET when completing all verifications.

D. Switch off the power and wait for drive’s power indicators off, and then connect drive’s U/T1, V/T2, W/T3 terminals to the motor.

E. Operate the motor with the drive by low speed after power ON to verify the validity of the motor rotation direction and then to slowly increase the motor speed.

F. Motor start or stop must be controlled by drive control signal instead of switching the power ON / OFF. The lifetime of the drive will be significantly reduced if the invalid operation using the switch control of the power is applied to motor control.

G. Because the starting current of motor is 6~8 times of rated current, Do NOT install the magnetic contactor between the drive and motor for the motor operation.

H. When using the single-phase power source to drive the three-phase drive (not the standard type of single-phase power input), first confirm the horsepower of motor, and then calculate the motor rated current by multiplying the motor rated current by 2 times to the base value of drive rated current. The drive selection for this single-phase power must have the rated current equal to the calculated drive rated value.

Formula: Motor rated current × 2 = Drive rated output current


79 6

Example:

a. Drive selection:

Motor specification: 220VAC, 1HP ; rated current: 3.1A

Base value of drive rated current=3.1 (A) × 2 = 6.2 (A)

Drive specifications: 220VAC, 1HP drive = 5A (rated output current) 2HP drive = 8A (rated output current)

Select 2HP drive for 1HP AC motor. b. Wiring of power: Connect the single-phase power line to R, S terminals. c. Parameter settings:

Please reset below functions. If the parameters are not modified, the motor and drive could be possibly damaged.

F_048 Motor Rated Current = 3.1A (the setting must be based on the motor rated current)

F_068 System Overload Detection Level = 80 (the half of the default setting value 160%)

F_071 Stall Prevention Level at Constant Speed = 80 (the half of the default setting value 160%)


80 6

6-2 Fault Protection Display and Troubleshooting

a: Description: The drive has well protection functions to protect drive and motor when faults occur. When the fault occurs, the drive trips by the protection functions and display fault message on keypad. After the fault is troubleshooted, reset the

drive by pressing OFF

RESET of keypad or command the drive to reset through

multi-function input terminals by an external reset signal

b: Protection and Troubleshooting List:

Error Trip Messages of Drive

Display Description Cause Troubleshooting

(EEr)

SV

KEYPAD

設定值

PV

實際值Running

EEPROM error

●EEPROM data write fault.

●EEPROM component defected.

●Please reset all parameters to default value and restart the drive.

●Return the drive to repair, when the fault cannot be eliminated.

(AdEr)

SV

KEYPAD

設定值

PV

實際值Running

A/D converter error

－－－ Please call customer service for drive repair.

(SC)

SV

KEYPAD

設定值

PV

實際值Running

Fuse open

●Drive internal fuse open.

●IGBT power module damage.

Please call customer service for drive repair.

(SC1)

SV

KEYPAD

設定值

PV

實際值Running

Short circuit protection

The output terminals of drive are short.

Check wires of U/T1,V/T2,W/T3 terminals to verify if there is short between terminals.

(LE1)

SV

KEYPAD

設定值

PV

實際值Running

Under voltage during operation

The internal DC bus voltage level is below 70%.

●Phase failure of input power.

●Instantaneous power off.

●Voltage variation of power source is too high.

●Motor with instant overload causing the high voltage drop.

Increase the power capacity by selecting higher capacity drive to avoid the voltage drop of the power cord.


81 6



(OC)

SV

KEYPAD

設定值

PV

實際值Running

Drive over current

The output current of drive during operation exceeds 220% of drive’s rated current.

●The output terminals of drive are short.

●The load is too heavy.

●The acceleration time is too short.

●Drive is immediately restarted after coast to stop.

●Check wires of U/T1,V/T2,W/T3 terminals to verify if there is short between terminals.

●Check the motor and drive compatibility.

●Check if the motor operated in over-rated condition.

(GF)

SV

KEYPAD

設定值

PV

實際值Running

Grounding fault ●The three-phase

output current is unbalance and exceeding the detection level of grounding fault.

●Grounding fault protection: F_098

The output terminal of the drive is short or grounding.

Check the insulation value of motor and the shield of motor’s wire.

(OE)

SV

KEYPAD

設定值

PV

實際值Running

Over voltage ●The internal DC

bus voltage of drive is over the protection level.

●100V / 200V series: About DC410V.

●400V series: About DC820V.

The deceleration time of motor is too short causing the regeneration voltage on DC bus too high.

Increase the “deceleration time” or use high torque braking and dynamic brake unit to reduce input voltage.

Power voltage is too high.

Check if the power input is within drive’s rated input range.

(OH)

SV

KEYPAD

設定值

PV

實際值Running

Drive overheating

The temperature of drive’s heat sink reaches the 105℃.

●The surrounding temperature is too high.

●The heat sink has foreign body.

●The cooling fan of drive is fault.

●Improve the system ventilation.

●Clean the foreign body on the heat sink.

●Return the drive to replace the cooling fan.


82 6


(OL)

SV

KEYPAD

設定值

PV

實際值Running

Motor overload

Operation current exceeds 150% of motor’s rated current and reaches the motor overload protection time.

●Motor is overloaded.

●The voltage setting of V/F pattern is too high or too low.

●The current setting of motor’s rated current is invalid.

●Check the load of motor.

●Check if the acceleration or deceleration time is too short.

●Check if V/F setting is proper.

●Check if the rated current setting is valid.

(OL1)

SV

KEYPAD

設定值

PV

實際值Running

Drive overload

Operation current exceeds 150% of drive’s rated current for 1 minute.

●Motor overload.

●The voltage setting of V/F pattern is too high or too low.

●Drive capacity is too small.

●Check the load of motor if overload.

●Check if the acceleration or deceleration time is too short.

●Check if V/F setting is proper.

●Select the higher capacity of drive.

(OLO)

SV

KEYPAD

設定值

PV

實際值Running

System overload

●Load system is overload and the operation current reaches the active level.

●Detection level: F_068.

●Detection time: F_069.

－－－ Check the usage of mechanical equipment.

(thr)

SV

KEYPAD

設定值

PV

實際值Running

External fault

The multi-function terminal receives the external fault signal.

Clear the external fault and then press

OFF

RESET key.

(ntCF)

SV

KEYPAD

設定值

PV

實際值Running

NTC thermistor sensor fault

NTC thermistor sensor is fault.

Please call customer service for drive repair.

(PAdF)

SV

KEYPAD

設定值

PV

實際值Running

Keypad interruption during copy

●The connecting wire of the keypad is loosen.

●The keypad jack of the drive is oxidized.

Check the connecting wire of keypad.


83 6

Error Trip Messages of Drive at Constant Pressure Control


(no Fb)

SV

KEYPAD

設定值

PV

實際值Running

PID feedback signal error

The feedback signal wire is loosen/ tripped.

Check the feedback signal wire.

(OP)

SV

KEYPAD

設定值

PV

實際值Running

Over pressure The pressure of water pipes is abnormal.

●Check the settings of function (F_147 ~ 149)

●Check the pressure of pump system and water pipes.

(Fb Lo)

SV

KEYPAD

設定值

PV

實際值Running

Water shortage

●Outflow water amount is over than inflow water amount.

●Pump cannot suck any water from source.

●Check if the water usage is different from the normal condition.

●Check if the source lacks the water.

Warning Messages of Drive *When the drive displays below messages, drive stops output. If the abnormal condition is removed, the drive auto recovers the normal operation.


(LE)

SV

KEYPAD

設定值

PV

實際值Running

Power source under voltage The internal DC bus voltage level is below 70%.

The voltage of power source is too low.

Check if the voltage of power source is valid.

(bb)

SV

KEYPAD

設定值

PV

實際值Running

Drive output interruption

Drive stops the output when the output interruption command is activated.

Clear drive output interruption command.

(Fr)

SV

KEYPAD

設定值

PV

實際值Running

Coast to stop

Drive stops the output when the coast to stop command is activated.

Clear “coast to stop” command.

(db)

SV

KEYPAD

設定值

PV

實際值Running

Dynamic brake over voltage

The internal DC bus voltage of drive is over the protection level.

The deceleration time of motor is too short causing the regenerating voltage on DC bus too high.

Increase the “deceleration time” or use high torque braking method and add dynamic brake unit.


84 6

Warning Messages of Drive

*When the drive displays below messages, drive stops output. If the abnormal condition is removed, the drive auto recovers the normal operation.


(PrEr)

SV

KEYPAD

設定值

PV

實際值Running

Program fault －－－ Check the software version of drive.

(Ht)

SV

KEYPAD

設定值

PV

實際值Running

Drive overheating

●The temperature of drive’s heat sink reaches the warning level.

●Warning level: F_142.

●The surrounding temperature is too high.

●The heat sink has foreign body.

●The cooling fan of drive is fault.

●Improve the system ventilation.

●Clean the dust on the heat sink.

●Return the drive to replace the cooling fan.

(Err_00)

SV

KEYPAD

設定值

PV

實際值Running

(Err_01)

SV

KEYPAD

設定值

PV

實際值Running

Err_00: Keypad cable trip before connecting Err_01: Keypad cable trip during operation

●The connecting wire of the keypad is loosen.

●The keypad jack of the drive is oxidized.

Check the wire between the keypad and drive.

(dtF)

SV

MAIN

設定值

PV

實際值

RUNNING

運轉中

Direction command error

Forward and reverse commands are inputted to the drive simultaneously

Check the direction command.

(Wr_F)

SV

MAIN

設定值

PV

實際值

RUNNING

運轉中

Different software version inter-copy

The software version of drive is different.

Check up the software version.

(OP)

SV

KEYPAD

設定值

PV

實際值Running

Over pressure The pressure of water pipes is abnormal.

●Check the settings of function (F_147 ~ F_149)

●Check the pressure of pump system and water pipes.


85 6


Appendix A Peripheral Equipment of Drive

86 App.A

Appendix A Peripheral Equipment of Drive

CAUTION

1. When the drive requires the following equipment, please select the proper external equipment. The incorrect setup will result the failure of drive, reducing drive’s life, and even damage the drive.

2. The surrounding temperature of drive will influence drive’s life. Please monitor the surrounding temperature of drive to avoid the temperature exceeding the permitting specifications when the drive is installed in closed place. In addition, the control signal should be far away from the wiring of main circuit to avoid the signal interference.

3. To prevent the engineer from electric shocks, please do the grounding well of motor and drive. Motor’s grounding must connect to drive’s grounding terminal.

R S T U V WP P1

RFI

RFI

DC reactor

(DCL)

Improve

power factor

of driver

The ACL can

reduce the

leakage current of

motor effectively;

It is used as the

motor is far away

from the drive.

Reduce the harmonic

interference for low

frequency of power.

Reduce conduction

interference.

Reduce radiation

interference.

The range of limited

frequency is 1MHz - 10MHz.

Power

source

Molded Case

Circuit Breaker

(MCCB)

or Fuse

Magnetic

Contactor

(MC)

AC reactor

(ACL)

EMC filter

Zero-phase

radio

frequency filter

(RFI)

Motor

When the power is ON, a large

in-rush current flow will be

inputted into the drive. The

breaker must be selected

carefully.

Option. When it is used for external

control or the DBU is used, it should

be installed at the primary side. Do

not use MC to start/stop the drive,

otherwise the life of drive will be

reduced.

Please use within the

permissible power

supply for the drive.

Reduce radiation

interference.

The range of limited

frequency is

1MHz - 10MHz.

L1 L2 L3 T1 T2 T3

Zero-phase radio frequency filter (RFI)

(Please refer to p.97)



EMI filter




Appendix B Selection of Motor

87 App.B


A. Standard Motor

a. Must be used the 3-phase induction motor as load.

b. The speed of cooling fan will decrease when the motor is operated at low speed. Do Not operate the motor at low speed for a long time to prevent the temperature of motor from overheating. For the low speed with long time operation condition, please selecting the motor with independent cooling fan.

c. Standard three-phase induction motor (NEMA B) characteristics as follows:

d. When the motor speed exceeds the rated speed (50/60Hz), the torque will be decreased while the motor speed increasing.

e. Check the motor insulation. The standard requirement is 500V (or 1000V) / 100MΩ above.


88 App.B

B. Insulation Measurement of Drive and Motor 1. Measure the drive insulation impedance

a. Please be extremely caution to following steps to test the main circuit insulation of drive. Any incaution operations while testing the drive insulation may possibly harm operating personnel and cause serious damages to drive.

b. Remove all wiring at power terminal (main circuit) and control circuit terminal before the testing is performed. Please follow the below diagram to wire all power terminals in parallel with an insulation tester for drive insulation test.

c. Using an insulation tester with DC500V to test the insulation value of drive. The drive insulation impedance must be greater than 20MΩ. If drive

insulation impedance is below 20MΩ, replace a drive and contact the

customer support for repair service of drive.

Insulation

tester

Drive

Drive Insulation Impedance Measurement

2. Measure the motor insulation impedance a. Remove the U/T1, V/T2, W/T3 cables of motor from the drive before

measuring the motor insulation impedance, and then measure the motor insulation impedance (including motor cables) using the insulation tester with DC500V. The motor insulation impedance (including motor cables) must be greater than 20MΩ.

b. If motor insulation impedance is less than 20MΩ, Do Not connect motor with a drive or the drive lifetime may be shorten or the drive may be possibly damaged due to insufficient motor insulation.

c. Please follow the below connection diagram for motor insulation test. Motor cables must be connected in parallel to the insulation tester with DC500V to test the insulation, and the motor insulation impedance must be greater than 20MΩ to connect the drive.

Insulation

tester Motor

Motor

cable

Motor Insulation Impedance Measurement (including motor cables)

Appendix C Instruction of Drive Charging

89 App.C

Appendix C Instruction of Drive Charging

Caution: If the drive is unused or stored in the storage over 1 year, the surface of aluminum foil of electrolytic capacitor within the drive will be oxidized and cracked causing the L and C value up. This is the common characteristics of capacitor. Therefore, with directly applying the voltage and high current to drive after the drive is placed for a long time, the drive may be damaged due to the oxide film cracked.

A. If the drive is stored or non-used (no power ON) over 1 year, it is necessary to charge the drive by autotransformer for 30 minutes from 0 volt to the half of drive’s rated voltage and then to apply drive rated voltage to charge the drive for another 30 minutes.

B. When charging the internal capacitor of drive, the wiring between autotransformer and terminals (R/L1, S/L2) of drive is shown as below:

Autotransformer

AC Power

0

375125Drive

500

Output terminal

Input terminal

250

Connection diagram between autotransformer and drive

(single-phase series drive)

Autotransformer

AC Power

0

375125Drive

500

Output terminal

Input terminal

250

Connection diagram between autotransformer and drive

(Three-phase series drive) Note: If the drive is already applied with drive rated voltage and doesn’t display

SV

KEYPAD

設定值

PV

實際值Running

, on the display of the keypad, please contact the customer service

for repair service.

Appendix D Dynamic Brake Unit and Braking Resistor

90 App.D


a. Braking transistor is installed in the following models

RM6-2001/2-9426 ~ RM6-2015-9426;

RM6-4001-9426 ~ RM6-4020-9426

b. Outline of braking resistor (option)

Aluminum Case Resistor

c. Rated specification of braking resistor

Model number Specification Dimensions (mm) Max. weight

(g) L1 L2 W H D

MHL100-100 100W/100Ω 165 150 40 20 5.3 200

MHL100-400 100W/400Ω 165 150 40 20 5.3 200

MHL500-40 500W/40Ω 335 320 60 20 5.3 1100

※Notes:

1. When the braking is frequently applied, please increase the resistor wattage and add the cooling fan to prevent the resistor from overheating.

2. Aluminum case resistors have the better thermal performance. Please select 1.2 times rated power resistor by using general wirewound type resistor.

3. Please use the heat-resistant wire for the brake resistor wiring.

DANGER

When the dynamic brake unit is fault, the braking transistor maybe turn on for full cycle. Add the thermal protection device to cut off the power at high temperature to avoid the drive burnout (refer to the section f of Appendix D for wiring of braking resistor).


91 App.D

d. Recommending specification of braking resistor

AC 200V Series

Model number of drive

Braking resistor specification Approximate

braking torque

(10%ED)

Minimum specification

Recommending combination

RM6-2001/2-9426

100Ω/100W MHL100-100*1

240

RM6-2001-9426 140

RM6-2002-9426 75

RM6-2003-9426 40Ω/500W MHL500-40*1

160

RM6-2005-9426 105

RM6-2007-9426 20Ω/1000W

MHL500-40*2

(2pcs in parallel)

140

RM6-2010-9426 110

RM6-2015-9426 13.3Ω/1500W MHL500-40*3

(3pcs in parallel) 115

AC 400V Series

Model number of drive

Braking resistor specification Approximate

braking torque

(10%ED)

Minimum specification

Recommending combination

RM6-4001-9426 400Ω/100W MHL100-400*1 145

RM6-4002-9426 200Ω/200W MHL100-400*2


RM6-4003-9426 133Ω/300W MHL100-400*3


RM6-4005-9426 100Ω/400W MHL100-400*4


RM6-4007-9426 80Ω/1000W

MHL500-40*2

(2pcs in series)

125

RM6-4010-9426 100

RM6-4015-9426 40Ω/2000W

MHL500-40*4

(2pcs in parallel, 2 sets in series, total 4 pcs)

150

RM6-4020-9426 120


92 App.D

e. Recommending specification of dynamic brake unit (DBU6) and braking resistor

AC 200V Series

Drive DBU

specification Braking resistor specification Approximate

braking torque

(10%ED) Model number Model

(DBU6-) Unit (set)

Recommending combination Unit (set)

RM6-2100-9426 L400 1 MHL500-40*18 (9000W / 2.2; 18pcs in parallel)

1 110

RM6-2125-9426 L400 1 MHL500-40*22 (11000W / 1.82; 22pcs in parallel)

1 115

RM6-2150-9426 L400 1 MHL500-40*26 (13000W / 1.54Ω; 26pcs in parallel)

1 115


2 110


2 115

AC 400V Series

Drive DBU

specification Braking resistor specification Approximate

braking torque

(10%ED) Model number Model

(DBU6-) Unit (set)

Recommending combination Unit (set)

RM6-4100-9426 H200 1

MHL500-40*12 (12000W / 6.6; 12pcs in parallel, 2 sets in series)

1 145

RM6-4125-9426 120

RM6-4150-9426 H300 1


1 155

RM6-4175-9426 130

RM6-4200-9426 H400 1


1 140

RM6-4250-9426 115

RM6-4300-9426 H300 2 MHL500-40*18 (18000W / 4.4; 18pcs in parallel, 2 sets in series)

2 155

RM6-4350-9426 H300 2 MHL500-40*20 (20000W / 4Ω; 20pcs in parallel, 2 sets in series)

2 150

RM6-4420-9426 H400 2 MHL500-40*22 (22000W / 3.63Ω; 22pcs in parallel, 2 sets in series)

2 135


2 130


3 140


93 App.D

Time

Output frequency

Tb

Ta f. Wiring Diagram of External Braking Resistor and Thermal Switch

CAUTION

Strongly recommend to Install the thermal switch for the brake protection to prevent the brake from any possible damages caused by the overheating on the braking resistor. Please refer to the figure 1 and 2 as following for the wiring diagram.

1.) Wiring diagram a

RM6 series

(9426)

IM

Tc2

Ta2

R/L1

S/L2

T/L3 W/T3

V/T2

PE

U/T1

PR P N

Main Circuit TerminalControl Terminal

PE

R/L1

S/L2

T/L3

MCX4 (External Fault)

COM

MC

Braking Resistor (option)

Three-phase AC

power source

(single-phase terminal

are R/L1,S/L2)

Thermal Switch

(OHD3-100B)

AC Motor

(Figure 1)

(1) Use the thermal switch to protect the temperature of braking resistor and generate an external fault signal to the multi-function terminal (X4) to stop the drive when the braking resistor is overheating and interrupt the connection of magnet contactor (MC) by output terminals Ta2 / Tc2.

(2) Set the multi-function terminal (X4) to “-7” (External fault).

(3) Set the multi-function terminal (Ta2 / Tc2) to “-11” (Error detection).

Note:

1. %ED (Effective Duty Cycle) = Tb/Ta*100% (continuous operation time Tb<15 sec).The definition is shown as above figure.

2. Above wattages of table is defined at 10%ED.

3. 200V series drive or DBU braking activation voltage is DC 395V

4. 400V series drive or DBU braking activation voltage is DC 790V


94 App.D

2.) Wiring diagram b

RM6 series

(9426)

IM

R/L1

S/L2

T/L3 W/T3

V/T2

PE

U/T1

PR P N

AC Motor

PE


R/L1

S/L2

T/L3

MC

RELAY

OFF

ON

MC

MC

AC220V

AC220V

RELAY

DC24V

DC0V

Thermal Switch

(OHD3-100B)

OHD3-100B

(Figure 2)

When the drive power is controlled by the magnet contactor (MC), use the thermal switch to control magnet contactor (MC). When the braking resistor is overheating, the contactor (MC) is disconnected.


95 App.D

g. Wiring Diagram of External Dynamic Brake Unit(DBU6) and Thermal Switch

CAUTION

Strongly recommend to Install the thermal switch for the brake protection to prevent the brake from any possible damages caused by the overheating on the braking resistor. Please refer to the figure 1 and 2 as following for the wiring diagram.

1.) Wiring diagram a

RM6 series

(9426)

IM

Tc2

Ta2

R/L1

S/L2

T/L3 W/T3

V/T2

PE

U/T1

PR P N

Main Circuit TerminalControl Terminal

PE

R/L1

S/L2

T/L3

MCX4 (External Fault)

COM


Three-phase AC

power source

(single-phase terminal

are R/L1,S/L2)

AC Motor

P N

RB1 RB2

MC

DBU6

Thermal guard

(OHD3-100B)

(Figure 1)

(1) Use the thermal switch to protect the temperature of braking resistor and generate an external fault signal to the multi-function terminal (X4) to stop the drive when the braking resistor is overheating and interrupt the connection of magnet contactor (MC) by output terminals Ta2 / Tc2.

(2) Set the multi-function terminals (X4) to “-7” (External fault).

(3) Set the multi-function terminals (Ta2 / Tc2) to “-11” (Error detection).


96 App.D

2.) Wiring diagram b

P N

RB1

RB2DBU6

Thermal guard

(OHD3-100B)

RM6 series

(9426)

IM

R/L1

S/L2

T/L3 W/T3

V/T2

PE

U/T1

PR P N

AC Motor

PE

R/L1

S/L2

T/L3

MC

RELAY

OFF

ON

MC

MC

AC220V

AC220V

RELAY

DC24V

DC0V

OHD3-100B

(Figure 2)

When the drive power is controlled by the magnet contactor (MC), use the thermal switch to control magnet contactor (MC). When the braking resistor is overheating, the contactor (MC) is disconnected.

Appendix E Selection of Reactor

97 App.E


CAUTION

Due to the AC reactor(ACL) or DC reactor(DCL) possibly produce the heat (about 100℃) in use, please Do NOT touch the reactor and caution the environment

conditions.

a. Suppress the harmonic current of power and improve the power faction is the main function of the ACL and DCL. Connect the ACL at the power source input terminal of the drive also can suppress the surge voltage to protect the drive.

b. When the power capacity is over 500kVA or more than ten times of the rated capacity of the drive, adding the ACL (as below figure) is necessary. The input terminal (R/L1,S/L2,T/L3) of the drive must connect ACL.

Drive capacity (kVA)

ACL is necessary

7000

500

Po

we

r ca

pa

city (

kV

A)

0 50 700

ACL is not necessary

c. When the heater (with the SCR), air compressor, high-frequency equipment, or

welding machine is installed at the same power source site, the harmonic current will interfere the drive. Thus, add the ACL at the input terminal (R/L1,S/L2,T/L3) of the drive is required.

d. When multiple drives of high horse power are used, due to harmonic wave exerted, adding ACL at the input terminal (R/L1,S/L2,T/L3) of the drives is required to prevent the drives from the possible interference and power quality deterioration.

e. When the cable length between the drive and motor is over 30 meters or multiple motors are used in parallel, please add ACL at the output terminal of the drive.

f. Add the ACL at the input terminal(R/L1,S/L2,T/L3), the power factor is above 75%; Add ACL and DCL, the power factor is above 90%.(the specifications of ACL and DCL, please refer to page 98 ~ 99)

g. When horse power of drive is 100HP(included) or above, ACL is the standard equipment. When the drive is 175HP(included) or above, DCL is the standard equipment.

h. The connecting cable between the drive and DCL must be the same specifications with the cable of input terminal(R/L1,S/L2,T/L3).

i. For installation, in accordance with the motor capacity to select the suitable ACL to use and the specifications list are as below:


98 App.E

AC Reactor (ACL) Specifications

Drive model number

Input

(R/L1,S/L2,T/L3)

Output

(U/T1,V/T2,W/T3) Drive model

number

Input

(R/L1,S/L2,T/L3)

Output

(U/T1,V/T2,W/T3)

(mH) (A) (mH) (A) (mH) (A) (mH) (A)

RM6-2001/2-9426 0.4 15 0.4 15 RM6-4001-9426 0.4 15 0.4 15

RM6-2001-9426 0.4 15 0.4 15 RM6-4002-9426 0.4 15 0.4 15

RM6-2002-9426 0.4 15 0.4 15 RM6-4003-9426 0.4 15 0.4 15

RM6-2003-9426 0.4 15 0.4 15 RM6-4005-9426 0.4 15 0.4 15

RM6-2005-9426 0.2 30 0.2 30 RM6-4007-9426 0.2 30 0.2 30

RM6-2007-9426 0.2 30 0.08 50 RM6-4010-9426 0.2 30 0.2 30

RM6-2010-9426 0.08 50 0.08 50 RM6-4015-9426 0.2 30 0 .08 50

RM6-2015-9426 0.08 50 0.07 75 RM6-4020-9426 0.08 50 0 .08 50

RM6-2020-9426 0.07 75 0.04 100 RM6-4025-9426 0.08 50 0.08 50

RM6-2025-9426 0.04 100 0.04 100 RM6-4030-9426 0.08 50 0.07 75

RM6-2030-9426 0.04 100 0.03 150 RM6-4040-9426 0.07 75 0.04 100

RM6-2040-9426 0.03 150 0.02 200 RM6-4050-9426 0.04 100 0.04 100

RM6-2050-9426 0.02 200 0.02 200 RM6-4060-9426 0.04 100 0.03 150

RM6-2060-9426 0.02 200 0.015 300 RM6-4075-9426 0.03 150 0.02 200

RM6-2075-9426 0.015 300 0.013 400 RM6-4100-9426 0.02 200 0.02 200

RM6-2100-9426 0.013 400 0.013 400 RM6-4125-9426 0.02 200 0.015 300

RM6-2125-9426 0.01 600 0.01 600 RM6-4150-9426 0.015 300 0.015 300

RM6-2150-9426 0.006 800 0.006 800 RM6-4175-9426 0.015 300 0.013 400

RM6-2200-9426 0.006 800 0.006 800 RM6-4200-9426 0.013 400 0.013 400

RM6-2250-9426 0.006 800 0.005 1000 RM6-4250-9426 0.013 400 0.01 600

－－－－－ RM6-4300-9426 0.01 600 0.01 600

－－－－－ RM6-4350-9426 0.01 600 0.006 800

－－－－－ RM6-4420-9426 0.006 800 0.006 800

－－－－－ RM6-4500-9426 0.006 800 0.005 1000

－－－－－ RM6-4600-9426 0.005 1000 0.005 1000


99 App.E

DC Reactor (DCL) Specifications

Drive model

number

200V Series Drive model

number

400V Series

(mH) (A) (mH) (A)

RM6-2007-9426 1.2 30 RM6-4007-9426 1.5 20

RM6-2010-9426 0.9 50 RM6-4010-9426 1.2 30

RM6-2015-9426 0.5 75 RM6-4015-9426 1.2 30

RM6-2020-9426 0.5 75 RM6-4020-9426 0.9 50

RM6-2025-9426 0.4 100 RM6-4025-9426 0.9 50

RM6-2030-9426 0.4 100 RM6-4030-9426 0.9 50

RM6-2040-9426 0.25 150 RM6-4040-9426 0.5 75

RM6-2050-9426 0.2 200 RM6-4050-9426 0.4 100

RM6-2060-9426 0.2 200 RM6-4060-9426 0.4 100

RM6-2075-9426 0.15 300 RM6-4075-9426 0.25 150

RM6-2100-9426 0.177 400 RM6-4100-9426 0.2 200

RM6-2125-9426 0.126 600 RM6-4125-9426 0.2 200

RM6-2150-9426 0.126 600 RM6-4150-9426 0.15 300

RM6-2200-9426 0.09 800 RM6-4175-9426 0.15 300

RM6-2250-9426 0.09 800 RM6-4200-9426 0.177 400

－－－ RM6-4250-9426 0.177 400

－－－ RM6-4300-9426 0.126 600

－－－ RM6-4350-9426 0.126 600

－－－ RM6-4420-9426 0.09 800

－－－ RM6-4500-9426 0.09 800

－－－ RM6-4600-9426 0.07 1000


100 App.E

Outline dimensions of AC reactor (ACL)

H(MAX)

H(MAX)

A

A

W(MAX)

W(MAX)

H(MAX)

A

D

C

W(MAX)

A

圖C

D

圖D

L(MAX)

D

圖A 圖B

6-ψI

CB

H(MAX)

C

L(MAX)

6-ψI

B

固定孔4-G

6-ψI

L(MAX)

B CD

L(MAX)

B

W(MAX)

6-I

固定孔4-G

4-G固定孔固定孔4-G

Figure A Figure B

Figure C Figure D

HoleHole

HoleHole

Specifications of AC reactor (ACL)

Capacity Figure A B C D W

(MAX)

L

(MAX)

H

(MAX) G I

Weight

(kg)

0.4mH/15A A 150 80 66 85 152 97 146 16×8 M4 4.0

0.2mH/30A B 150 80 66 85 152 127 130 16×8 6 4.2

0.13mH/50A B 150 80 68 85 152 134 131 16×8 6 4.6

0.07mH/75A B 150 80 68 85 151 134 131 16×8 6 4.8

0.05mH/100A B 180 100 77 97 182 145 149 16×8 8 8.0

0.035mH/150A B 180 100 77 97 182 148 149 16×8 8 8.6

0.025mH/200A B 180 100 90 107 182 165 153 16×8 8 9.8

0.015mH//300A C 190 120 104 130 225 220 210 25×14 12 19

0.013mH//400A C 230 120 104 130 230 240 200 22×10 12 20.2

0.01mH//600A C 280 140 120 135 280 270 235 22×10 16 29.3

0.006mH/800A D 300 150 140 174 300 300 305 25×13 15 65

0.005mH/1000A D 350 160 145 184 350 290 320 25×13 14 84.6

(unit: mm)


101 App.E

Outline dimensions of DC reactor (DCL)

圖A

A D

圖BW(MAX)

A D

圖C

C

D

B

L(MAX)

H(M

AX)

W(MAX)

A

2-ψI

固定孔4-G

B C

2-ψI

H(M

AX)

H(MA

X)

W(MAX)

固定孔4-G

B C

L(MAX)

L(MAX)

2-ψI

圖A 圖B

圖C

Figure A Figure B

Figure C

Hole Hole

Specifications of DC reactor (DCL)

Capacity Figure A B C D W

(MAX)

L

(MAX)

H

(MAX) G I

Weight

(kg)

1.5mH/20A Reserved

1.2mH/30A

0.9mH/50A A 134 111 87 107 134 160 115 14×6 6 6.5

0.5mH/75A A 134 111 87 107 134 160 115 14×6 6 6.8

0.4mH/100A A 162 135 102 133 162 180 140 17×8 8 12.5

0.25mH/150A A 162 135 114 145 162 188 140 17×8 8 13.8

0.2mH/200A A 162 135 122 153 162 200 139 17×8 8 15.5

0.15mH/300A B 160 120 123 140 190 225 230 21×10 12 19

0.177mH/400A B 200 150 160 170 200 280 270 22×13 12 34.7

0.126mH/600A C 240 182 175 194 240 320 315 20×13 14 60.5

0.09mH/800A C 250 150 150 190 250 290 385 25×13 15 72

0.07mH/1000A C 270 160 155 200 270 310 400 25×13 15 86

(unit: mm)

Appendix F Selection of Zero-Phase Radio Frequency Filter

102 App.F

Pass all 3-phase power cords through RFI filter in same direction with same coil number, and then connect to the power input terminal of the drive. Caution: Do Not exceed 4 coils to prevent overheating of RFI filter. (Note) Either the ground wire or the four-core cable with ground wire cannot pass through RFI filter; otherwise the filtration effect will be reduced.

Appendix F Selection of Zero-Phase Radio Frequency Filter Please read this manual carefully to understand the correct and safety operations before using the product to prevent possible personnel injuries caused by false operations.

CAUTION (1) Do Not touch zero-phase radio frequency filter(RFI) to prevent the scald burn

from the extreme high temperature when power is on, just off, or during the operation.

(2) While lift up product, please note the weight of product and move it with proper method to avoid possible injuries.(Please be more cautions to the sharp parts).

(3) Wiring or inspection must be done by qualified professional technicians.

By installing the RFI filter(s), it can reduce the radio frequency interference generated by drive. Because the RFI filter is constructed by ferrite core, it is not related to the capacity and voltage of drive. 1. Specification of product:

Model RM6 series (9426)

Environm

enta

l C

onditio

n

Use Place

(1) Clean place without high temperature, high humidity, and flammable gases.

(2) If the zero-phase radio frequency filter is installed inside the power distribution panel, the around temperature

should not exceed the range(-10 ~ +50℃).

(3) The heat will be generated in the zero-phase radio frequency filter, so the space should be reserved for heat dissipation.

Ambient Temperature

-10 ~ +50℃(no condensation)

Ambient Humidity 90％RH(no dew)

Ambient Gas No corrosive gas, and no flammable gas

Vibration Below 5.9m/ s2

2. Wiring for RFI: Connect the RFI filter in accordance with the following wiring diagram.

(1) Install the RFI filter at the power source site of the drive

RST

RFI

RST

RFI

Power

Power

Ex. 2

Ex. 1

電源


103 App.F

Pass all 3-phase power cords through RFI filter in same direction with same coil number, and then connect to motor terminals of the drive. Caution: Do Not exceed 4 coils to prevent overheating of RFI filter. (Note) Either the ground wire or the four-core cable with ground wire cannot pass through RFI filter; otherwise the filtration

Pass all 3-phase power cords through RFI filter in same direction with same coil number, and then connect to motor terminals of the drive. Caution: Do Not exceed 4 coils to prevent overheating of RFI filter. (Note) Either the ground wire or the four-core cable with ground wire cannot pass through RFI filter; otherwise the filtration

(2) Install the RFI filter at the output site of the drive

RFI

U

VW

RFI

Motor

U

VW Motor

Ex. 1

Ex. 2

(3) If the power cords are too thick to be winded, pass the power cords through

RFI filter directly, and connect two or more RFI in series.

RFI

U

V

W

Motor

Ex. 1

3. Recommend to use power cords as many as possible of coil number. If the RFI

filter is overheating, reduce the coil number to reduce temperature.

Model Wire Size (mm²) Coil Number of 3-Phase Wire

RFI-01

2/3.5 4

5.5 3

8/14 2

22 1

RFI-02

22/38 4

50/60 2

80/100/125/150 1

RFI-03

50/60 3

80/100/125/150 2

200 1

RFI-04

50/60 4

80/100 3

125/150 2

200 2

250 1

電源


104 App.F

4.Outline dimensions of RFI-01:

(unit: mm) 5.Outline dimensions of RFI-02:

ψ7

160

7

130

86

37

1.4

180

85

32

(unit: mm)


105 App.F

6.Outline dimensions of RFI-03:

211

130

R55

44

37

12

22.3ψ9

42.3

230

2

47130

54176

(unit: mm)

7. Outline dimensions of RFI-04:

276

175

7 R5

54

63

46

12

22.3

ψ9

295

42.3

2

47

241

154

(unit: mm)

Appendix G Selection of EMI Filter

106 App.G

Appendix G Selection of EMI Filter ElectroMagnetic Interference(EMI) is a major bother of drive. In many countries especially in Europe have the strict limit for the AC motor drive generated the electromagnetic interference.

Drive will generate high-frequency / low-frequency noise to interfere the peripheral equipment by radiation or conduction when the drive is running.

CAUTION (1) Keep all grounding connections as short as physically possible. (2) Use the largest area as grounding conductor, for example the cabinet wall. (3) The filter must be mounted on the same panel as the drive.

Recommending specification of EMI filter Select an EMI filter in accordance with the model number of drive to suppress drive’s electromagnetic interference.

Drive model number

EMI filter model number

EMI filter rated

current / phase

Drive model number

EMI filter model number

EMI filter rated

current / phase

RM6-1001/2-1PH-9426 FN2090-10-06 10A / 1ψ RM6-4001-9426 FN3270H-10-44 10A / 3ψ

RM6-1001-1PH-9426 FN2090-20-06 20A / 1ψ RM6-4002-9426 FN3270H-10-44 10A / 3ψ


RM6-2001/2-1PH-9426 FN2090-10-06 10A / 1ψ RM6-4005-9426 FN3270H-10-44 10A / 3ψ



RM6-2001/2-9426 FN3270H-10-44 10A / 3ψ RM6-4015-9426 FN3270H-35-33 35A / 3ψ

RM6-2001-9426 FN3270H-10-44 10A / 3ψ RM6-4020-9426 FN3270H-35-33 35A / 3ψ

RM6-2002-9426 FN3270H-10-44 10A / 3ψ RM6-4025-9426 FN3270H-50-34 50A / 3ψ

RM6-2003-9426 FN3270H-20-44 20A / 3ψ RM6-4030-9426 FN3270H-50-34 50A / 3ψ

RM6-2005-9426 FN3270H-20-44 20A / 3ψ RM6-4040-9426 FN3270H-65-34 65A / 3ψ

RM6-2007-9426 FN3270H-35-33 35A / 3ψ RM6-4050-9426 FN3270H-80-35 80A / 3ψ

RM6-2010-9426 FN3270H-35-33 35A / 3ψ RM6-4060-9426 FN3270H-100-35 100A / 3ψ

RM6-2015-9426 FN3270H-50-34 50A / 3ψ RM6-4075-9426 FN3270H-150-99 150A / 3ψ

RM6-2020-9426 FN3270H-65-34 65A / 3ψ RM6-4100-9426 FN3270H-200-99 200A / 3ψ

RM6-2025-9426 FN3270H-80-35 80A / 3ψ RM6-4125-9426 FN3270H-200-99 200A / 3ψ

RM6-2030-9426 FN3270H-100-35 100A / 3ψ RM6-4150-9426 FN3270H-250-99 250A / 3ψ

RM6-2040-9426 FN3270H-150-99 150A / 3ψ RM6-4175-9426 FN3270H-320-99 320A / 3ψ

RM6-2050-9426 FN3270H-200-99 200A / 3ψ RM6-4200-9426 FN3270H-320-99 320A / 3ψ

RM6-2060-9426 FN3270H-200-99 200A / 3ψ RM6-4250-9426 FN3270H-400-99 400A / 3ψ

RM6-2075-9426 FN3270H-250-99 250A / 3ψ RM6-4300-9426 FN3270H-600-99 600A / 3ψ

RM6-2100-9426 FN3270H-320-99 320A / 3ψ RM6-4350-9426 FN3270H-600-99 600A / 3ψ

RM6-2125-9426 FN3270H-400-99 400A / 3ψ RM6-4420-9426 FN3270H-800-99 800A / 3ψ

RM6-2150-9426 FN3270H-600-99 600A / 3ψ RM6-4500-9426 FN3270H-800-99 800A / 3ψ

RM6-2200-9426 FN3270H-800-99 800A / 3ψ RM6-4600-9426 FN3270H-1000-99 1000A / 3ψ

RM6-2250-9426 FN3270H-800-99 800A / 3ψ

Note: 1: The leakage current of FN2090 series approximately 0.5mA ~ 1.02mA 2: The leakage current of FN3270 series approximately 26.4mA ~ 59.5mA

Appendix H Instruction of Remote Controller and External Display

107 App.H

R2.5 M4-4攻牙

ψ532.5

65

14 37 63.2

2

48.2

124

112

6

A-01

A-02的底座

KP-201C


a. Remote controller: KP-207 Two types of the remote controller: Internal panel type and external panel type:

1. Dimension of internal panel type (consist of A-01, KP-207)

(unit: mm)

2. Dimension of external panel type (consist of A-01, A-02, KP-207)

(unit: mm)

124

112

17

65

3714

6

232.5 ψ 5

R2.5 4-M4 screw

KP-207

KP-207

KP-207

A-02

A-01


108 App.H

b. External display: DM-501

1. Outline dimensions

2.7 90.6

96

98

75

44

7

1.5

2

Unit:mm

Panel cutting

dimension

93

45

48

2. Appearance of display panel

3. The standard length of 2.54/5P wires is 1.5 m and 3 m respectively. Do not exceed

this length.

Appendix I Outline Dimension Drawing of Drives

109 App.I


Model Number: RM6-1001/2-1PH-9426 ~ RM6-1002-1PH-9426; RM6-2001/2-1PH-9426 ~ RM6-2002-1PH-9426;

RM6-2001/2-9426 ~ RM6-2005-9426; RM6-4001-9426 ~ RM6-4005-9426

128

10

0

11

0

85

13

8

15

1.5

6.5

13

85.5

128

142 135

46

5.5

2-ψ6 hole

2-M4 screw

(unit: mm)

Model Number: RM6-2007-9426 ~ RM6-2015-9426;

RM6-4007-9426 ~ RM6-4020-9426

Internal cooling type External cooling type

2-ψ6.6

hole

2-ψ35

3-ψ23 3-ψ23

2-ψ35

2-ψ6

Supporting frame accessory

(Model: A0006804 V1.1)

8 hole

(unit: mm)


110 App.I

Model Number: RM6-2020-9426 ~ RM6-2040-9426; RM6-4025-9426 ~ RM6-4060-9426


25

240253

235

97

11

7

235

16

3 44

5

116

44

5

46

0

42

7

10

9

3

253

270238

119

43

235

44

5

46

0

42

7

10

9

257

235

6.5

44

5

43

2

3

25

2-ψ10

hole

2-ψ10

hole

4-M8

screw

4-M8

screw

Panel

cutting

dimen

sion

(unit: mm)

Model Number: RM6-2050-9426 ~ RM6-2250-9426; RM6-4075-9426 ~ RM6-4600-9426


H2

H1 H

D2

d

H1

W3

W

W3

W1

h1

D0

D1 h2H

3

H4

D2

W4

W3

HH1

H2

d

W1

W

W3 h1

D0

D1 h2

2-ψ d hole 2-ψ d hole

4 screw 4 screw

Panel

cutting

dimension


ψ 15 ψ 15

*Refer to below table for outline dimension (unit: mm)


111 App.I

RM

6 s

eri

es (

9426

) 2

00V

Seri

es

Mou

nting

hole

(mm

)

M8

M10

M12

Dim

ensio

n (

mm

)

Ref.

Refe

r

to

P.1

10

figure

d1

3

3

3

3

d

10

12

15

15

D2

242

246

257

294

D1

170

172

183

224

D0

325

334

366

405

h3

10

12

12

18

h2

25

30

35

39

h1

11

14

19

15

H4

545

634

758

936

H3

564

662

788

978

H2

539

630

751

929

H1

562

660

785

974

H

584

685

818

100

0

W4

365

427

487

657

W3

275

275

275

580

W1

361

418

479

654

W

386

446

508

696

Mod

el

num

be

r

RM

6-2

050

-942

6

RM

6-2

060

-942

6

RM

6-2

075

-942

6

RM

6-2

100

-942

6

RM

6-2

125

-942

6

RM

6-2

150

-942

6

RM

6-2

200

-942

6

RM

6-2

250

-942

6


112 App.I

RM

6 s

eri

es (

9426

) 4

00V

Seri

es

Mou

nting

hole

(mm

)

M8

M10

M12

Dim

ensio

n (

mm

)

Ref.

Refe

r

to

P.1

10

figure

d1

3

3

3

3

3

d

10

12

15

15

15

D2

242

246

257

294

308

D1

170

172

183

224

235

D0

325

334

366

405

419

h3

10

12

12

18

19

h2

25

30

35

39

39

h1

11

14

19

15

15

H4

545

634

758

936

968

H3

564

662

788

978

100

7

H2

539

630

751

929

963

H1

562

660

785

974

100

3

H

584

685

818

100

0

103

0

W4

365

427

487

657

958

W3

275

275

275

580

710

W1

361

418

479

654

954

W

386

446

508

696

992

Mod

el

num

be

r

RM

6-4

075

-942

6

RM

6-4

100

-942

6

RM

6-4

125

-942

6

RM

6-4

150

-942

6

RM

6-4

175

-942

6

RM

6-4

200

-942

6

RM

6-4

250

-942

6

RM

6-4

300

-942

6

RM

6-4

350

-942

6

RM

6-4

420

-942

6

RM

6-4

500

-942

6

RM

6-4

600

-942

6


113 App.I


Attachment 1 Dimension of Keypad (KP-207)

114 Att.1

Attachment 1 Dimension of Keypad (KP-207)

60

16 23

55

85

23

48

23x23

ψ30

2-M3 screw

96

+1

0

66+1 0

Scale: 1:1 Unit: mm

Attachment 2 Default Value List

115 Att.2


Func. Name Def60 Def50 Def51 Def52 Def53

F_000 Drive Information －－－－－

F_001 Start Command Selection 3 3 0 3 3

F_002 Selection of Command 1 2 1 2 2

F_003 Selection of “STOP” Key

Validity 1 1 1 1 1

F_004 Monitor Mode Frequency

Command Selection 1 1 1 1 1

F_005 Selection of Frequency Command Auto-Storing

1 1 1 1 1

F_006 Selection of Main Display 1 7 1 7 7

F_007 Pressure Transmitter Setting 10.0 10.0 10.0 10.0 10.0

F_008 Maximum Operational

Pressure 100 100 100 100 100

F_009 Starting Frequency 0.5 0.5 0.5 0.5 0.5

F_010 Starting Voltage 8.0 8.0 12.0 8.0 8.0

F_011 Base Frequency 60.0 60.0 60.0 60.0 50.0

F_012 Base Voltage 220.0 220.0 220.0 220.0 220.0

F_013 Pump Sequential

Control Mode 3 3 3 3 3

F_014 Reserved 0 0 0 0 0

F_015 Pump Parallel Control Mode 0 1 0 2 1

F_016 Set Drive’s No. for

Parallel Control 0 0 0 0 0

F_017 Maximum Output Frequency 60.0 60.0 60.0 60.0 50.0

F_018 Reference Frequency of

Accel/Decel Time 60.00 60.00 60.0 60.00 50.00

F_019 Primary Acceleration Time 5.0 3.0 3.0 3.0 3.0

F_020 Primary Deceleration Time 5.0 3.0 3.0 3.0 3.0

F_021 Detection Time of Parallel Control

6.0 6.0 6.0 6.0 6.0

F_022 Detection Level of

Parallel Control 0.4 0.4 0.4 0.4 0.4

F_023 Cut-off Frequency of

Parallel Control 50.0 50.0 50.0 50.0 42.0

F_024 Operation Time of Pump

Sequential Control 24 24 24 24 24


116 Att.2


F_025 Cut-off Time of Parallel Control

10.0 10.0 10.0 10.0 10.0

F_026 Communication Baud Rate 1 1 1 1 1

F_027 Secondary Acceleration Time 0.5 0.5 0.5 0.5 0.5

F_028 Secondary Deceleration Time 0.5 0.5 0.5 0.5 0.5

F_029 Set S-curve for

Accel/Decel Time 0.0 0.0 0.0 0.0 0.0

F_030 V/F Pattern Selection 0 1 1 1 1

F_031 Primary Speed 60.00 0.00 60.00 0.00 0.00

F_032 Preset Speed 1 20.00 20.00 20.00 20.00 20.00

F_033 Preset Speed 2 25.00 25.00 25.00 25.00 25.00

F_034 Preset Speed 3 30.00 30.00 30.00 30.00 30.00

F_035 Preset Speed 4 45.00 45.00 45.00 45.00 45.00

F_036 Preset Speed 5 50.00 50.00 50.00 50.00 50.00

F_037 Preset Speed 6 55.00 55.00 55.00 55.00 50.00

F_038 Preset Speed 7 60.00 60.00 60.00 60.00 50.00

F_039 Jog Speed 7.00 7.00 7.00 7.00 7.00

F_040 Vin Gain 1.00 1.00 1.00 1.00 1.00

F_041 Vin Bias 0.00 0.00 0.00 0.00 0.00

F_042 Frequency Upper Limit 1.00 1.00 1.00 1.00 1.00

F_043 Frequency Lower Limit 0.00 0.00 0.00 0.00 0.00

F_044 FM+ Analog Output Signal

Selection 0 0 0 0 0

F_045 FM+ Analog Output Gain 1.00 1.00 1.00 1.00 1.00

F_046 Motor Overload Protection

(OL) 1 1 1 1 1

F_047 Filter Setting of Analog

Frequency 20 20 20 20 20

F_048 Motor Rated Current －－－－－

F_049 Motor No-Load Current －－－－－

F_050 Motor Slip Compensation 0.0 0.0 0.0 0.0 0.0

F_051 Operation Condition Memory 1 0 0 0 0

F_052 Multi-function Input Terminal

X1 3 3 3 3 3


X2 4 4 4 4 4


117 Att.2



X3 1 1 1 1 1


X4 2 2 5 2 2

F_056 Reserved 1 1 1 1 1

F_057 Reserved 0 0 0 0 0

F_058 Multi-function Output

Terminal Y1 1 1 1 1 1


Terminal Y2 2 2 2 2 2


Terminal Ta1,Tb1 11 11 11 11 11

F_061 Constant Speed Detection Range

2 2.0 2.0 2.0 2.0

F_062 Frequency Detection Range 2.0 2.0 2.0 2.0 2.0

F_063 Frequency Detection Level 0.0 0.0 0.0 0.0 0.0

F_064 Automatic Torque

Compensation Range 1.0 1.0 1.0 1.0 1.0

F_065 System Overload Detection

(OLO) 0 0 0 0 0

F_066 System Overload Detecting

Selection 0 0 0 0 0

F_067 Output Setting after System Overload

0 0 0 0 0

F_068 System Overload Detection Level

160 160 160 160 160

F_069 System Overload Detection Time

2.0 2.0 2.0 2.0 2.0

F_070 Stall Prevention Level at

Acceleration 170 170 170 170 170

F_071 Stall Prevention Level at

Constant Speed 160 160 160 160 160

F_072 Acceleration Time Setting

after Stall Prevention under Constant Speed

5.0 3.0 3.0 3.0 3.0

F_073 Deceleration Time for Stall Prevention under

Constant Speed 5.0 3.0 3.0 3.0 3.0

F_074 Deceleration Stall Prevention 1 1 1 1 1

F_075 DC Braking Level 50 50 50 50 50


118 Att.2


F_076 Time of DC Braking

after Stop 0.5 0.2 0.0 0.2 0.2

F_077 Time of DC Braking

before Start 0.0 0.0 0.0 0.0 0.0

F_078 Operation Selection at

Instantaneous Power Failure 0 0 0 0 0

F_079 Auto-Restart Selection of

Error Trip 0 1 1 1 1

F_080 Numbers of Auto-Restart at

Drive’s Error Trip 0 10 10 10 10

F_081 Switching Frequency 1 6 6 6 6

F_082 Stop Mode 0 0 0 0 0

F_083 Error Tripping Time Interval

before Auto-Restart 6 6 6 6 6

F_084 Pressure Boost for Water

Usage Detection 0.15 0.15 0.15 0.15 0.15

F_085 Time Interval of Pressure Boost for Water Usage

Detection 0 35 35 35 35

F_086 ON/OFF Mode

Starting Rate Setting 0 0 0 0 0

F_087 ON/OFF Mode Pressure

Dead Band Setting 0.3 0.3 0.3 0.3 0.3

F_088 The Current Level of Speed

Tracing 150 150 150 150 150

F_089 Delay Time for Speed Tracing

0.5 0.5 0.5 0.5 0.5

F_090 The V/F Pattern of

Speed Tracing 100 100 100 100 100

F_091 Error Record －－－－－

F_092 Parameter Setting Lock 0 0 0 0 0

F_093 Automatic Voltage Regulation

(AVR) 1 1 1 1 1

F_094 Drive Overload (OL1) 1 1 1 1 1

F_095 Power Source 220.0 220.0 220.0 220.0 220.0

F_096 Analog Frequency

Dead Band 0.00 0.00 0.00 0.00 0.00

F_097 Digital Input Response Time 10 10 10 10 10

F_098 Grounding Fault Protection

(GF) 1 1 1 1 1


119 Att.2


F_099 External Indicator 1 1 1 1 1 1



F_102 PID Compensation Gain 1.0 1.0 1.0 1.0 1.0

F_103 PID Control Mode Selection 0 1 0 1 1

F_104 P Selection 1 1 1 1 1

F_105 Proportional Gain(P) 3.0 3.0 3.0 3.0 3.0

F_106 Integration Time(I) 1.2 1.2 1.2 1.2 1.2

F_107 Derivative Time(D) 0.00 0.00 0.00 0.00 0.00

F_108 Derivative Time of Feedback 0.00 0.00 0.00 0.00 0.00

F_109 Integration Upper Limitation 100 100 100 100 100

F_110 Integration Lower Limitation 0 0 0 0 0

F_111 PID Offset Adjustment 0 65 65 65 65

F_112 PID Buffer Space 2 2 2 2 2

F_113 Feedback Signal Filter 10 10 10 10 10

F_114 Feedback Signal Trip

Detection 0 1 0 1 1

F_115 Acceleration Time of

Pressure Boost 0.6 0.6 0.6 0.6 0.6

F_116 Reserved 0 0 0 0 0

F_117 Pressure Dead Band Setting 0.3 0.3 0.3 0.3 0.3

F_118 Water Shortage Trip Recovery 0 3 0 3 3

F_119 Water Shortage Detection by

Pressure Level 0 40 0 40 40

F_120 Water Shortage Detection by

Current Level 0 0 0 0 0

F_121 Time of Water Shortage

Detection 60 60 60 60 60

F_122 Drive Shutdown Time for

Water Shortage 5 5 5 5 5

F_123 Analog Input Selection 0 0 0 0 0

F_124 Proportion Type of Pressure

Transmitter 0 0 0 0 0

F_125 Signal Source Selection

under Close-Loop Condition 1 1 1 1 1

F_126 Iin Range Selection 0 0 0 0 0

F_127 Iin Gain (Analog Input) 1.00 1.00 1.00 1.00 1.00


120 Att.2


F_128 Iin Bias (Analog Input) 0.00 0.00 0.00 0.00 0.00

F_129 AM+ Analog Output Signal

Selection 2 2 2 2 2

F_130 AM+ Analog Output Gain 1.00 1.00 1.00 1.00 1.00


Terminal Ta2/Tc2 1 1 1 1 1

F_132 DC Braking Frequency

at Stop 0.5 0.5 0.5 0.5 0.5


0 10 0 10 10

F_134 Delay Time at Pump Shifting 10 10 10 10 10

F_135 Number of Drives

Standing By 0 0 0 0 0

F_136 Noise Prevention 0 0 0 0 0

F_137 Reserved 0 0 0 0 0

F_138 Current Limit 0 0 0 0 0

F_139 Reserved 0 0 0 0 0

F_140 NTC Thermistor Setting 1 1 1 1 1

F_141 Drive Overheating Warning Selection

0 0 0 0 0

F_142 Drive Overheating

Warning Level 70 70 70 70 70

F_143 Drive Overheating

Dead Band 3.0 3.0 3.0 3.0 3.0

F_144 Fan Control Selection 1 1 1 1 1

F_145 Temperature Level of Fan

Activation 50 50 50 50 50

F_146 Minimum Operation Time of

Fan 0.5 0.5 0.5 0.5 0.5

F_147 Over Pressure Disposal 0 0 0 0 0

F_148 Over Pressure Level 100 100 100 100 100

F_149 Over Pressure Detection Time

2.0 2.0 2.0 2.0 2.0

F_154 Default Setting 0 0 0 0 0

Attachment 3 Setting Memo

121 Att.3


Func. Description Def50 Actual Setting Value


F_000 － F_025 10.0

F_001 3 F_026 1

F_002 2 F_027 0.5

F_003 1 F_028 0.5

F_004 1 F_029 0.0

F_005 1 F_030 1

F_006 7 F_031 0.00

F_007 10.0 F_032 20.00

F_008 100 F_033 25.00

F_009 0.5 F_034 30.00

F_010 8.0

F_035 45.00 12.0

F_011 60.0 F_036 50.00

F_012 220.0

F_037 55.00 380.0

F_013 3 F_038 60.00

F_014 － F_039 7.00

F_015 1 F_040 1.00

F_016 0 F_041 0.00

F_017 60.0 F_042 1.00

F_018 60.00 F_043 0.00

F_019 3.0 F_044 0

F_020 3.0 F_045 1.00

F_021 6.0 F_046 1

F_022 0.4 F_047 20

F_023 50.0

F_048

According to the rated current of

motor

F_024 24


122 Att.3



F_049

1/3 motor rated

current

F_074 1

F_050 0.0 F_075 50

F_051 0 F_076 0.2

F_052 3 F_077 0.0

F_053 4 F_078 0

F_054 1 F_079 1

F_055 2 F_080 10

F_056 － F_081 6

F_057 － F_082 0

F_058 1 F_083 6

F_059 2 F_084 0.15

F_060 11 F_085 35

F_061 2.0 F_086 0

F_062 2.0 F_087 0.3

F_063 0.0 F_088 150

F_064 1.0 F_089 0.5

F_065 0 F_090 100

F_066 0 F_091 －

F_067 0 F_092 0

F_068 160 F_093 1

F_069 2.0 F_094 1

F_070 170

F_095

220.0 (200V series)

F_071 160 380.0 (400V series)

F_072 3.0 F_096 0.00

F_073 3.0 F_097 10


123 Att.3



F_098 1 F_125 1

F_099 1 F_126 0

F_100 5 F_127 1.00

F_101 2 F_128 0.00

F_102 1.0 F_129 2

F_103 1 F_130 1.00

F_104 1 F_131 1

F_105 3.0 F_132 0.5

F_106 1.2 F_133 10

F_107 0.00 F_134 10

F_108 0.00 F_135 0

F_109 100 F_136 0

F_110 0 F_137 －

F_111 65 F_138 0

F_112 2 F_139 －

F_113 10 F_140 1

F_114 1 F_141 0

F_115 0.6 F_142 70

F_116 － F_143 3.0

F_117 0.3 F_144 1

F_118 3 F_145 50

F_119 40 F_146 0.5

F_120 0 F_147 0

F_121 60 F_148 100

F_122 5 F_149 2.0

F_123 0 F_154 0

F_124 0

Attachment 4 Fault Display

124 Att.4



Display Description Display Description

(EEr)

SV

KEYPAD

設定值

PV

實際值Running

EEPROM error

(OH)

SV

KEYPAD

設定值

PV

實際值Running

Drive overheating

(AdEr)

SV

KEYPAD

設定值

PV

實際值Running

A/D converter error

(Ht)

SV

KEYPAD

設定值

PV

實際值Running

Drive overheating

(SC)

SV

KEYPAD

設定值

PV

實際值Running

Fuse open

(OL)

SV

KEYPAD

設定值

PV

實際值Running

Motor overload

(SC1)

SV

KEYPAD

設定值

PV

實際值Running

Short circuit protection

(OL1)

SV

KEYPAD

設定值

PV

實際值Running

Drive overload

(LE1)

SV

KEYPAD

設定值

PV

實際值Running

Under voltage during operation

(OLO)

SV

KEYPAD

設定值

PV

實際值Running

System overload

(OC)

SV

KEYPAD

設定值

PV

實際值Running

Drive over current

(thr)

SV

KEYPAD

設定值

PV

實際值Running

External fault

(GF)

SV

KEYPAD

設定值

PV

實際值Running

Grounding fault

(ntCF)

SV

KEYPAD

設定值

PV

實際值Running

NTC Thermistor sensor fault

(OE)

SV

KEYPAD

設定值

PV

實際值Running

Over voltage

(PAdF)

SV

KEYPAD

設定值

PV

實際值Running

Keypad interruption during copy

Error Trip Messages of Drive for Constant Pressure Control

(no Fb)

SV

KEYPAD

設定值

PV

實際值Running

PID feedback signal error

(Fb Lo)

SV

KEYPAD

設定值

PV

實際值Running

Water shortage

(OP)

SV

KEYPAD

設定值

PV

實際值Running

Over pressure －－－－－－


125 Att.4

Warning Messages of Drive

*When the drive displays below messages, drive will stop output. If the abnormal condition is removed, the drive will auto-restarting.

Display Description Display Description

(LE)

SV

KEYPAD

設定值

PV

實際值Running

Power source under voltage

(Ht)

SV

KEYPAD

設定值

PV

實際值Running

Drive overheating

(bb)

SV

KEYPAD

設定值

PV

實際值Running

Drive output interruption

(Err_00)

SV

KEYPAD

設定值

PV

實際值Running

(Err_01)

SV

KEYPAD

設定值

PV

實際值Running

Err_00: Keypad cable trip before connecting

Err_01: Keypad cable trip during operation

(Fr)

SV

KEYPAD

設定值

PV

實際值Running

Coast to stop

(dtF)

SV

MAIN

設定值

PV

實際值

RUNNING

運轉中

Direction command error

(db)

SV

KEYPAD

設定值

PV

實際值Running

Dynamic brake transistor over

voltage

(Wr_F)

SV

MAIN

設定值

PV

實際值

RUNNING

運轉中

Different software version inter-copy

(PrEr)

SV

KEYPAD

設定值

PV

實際值Running

Software fault

(OP)

SV

KEYPAD

設定值

PV

實際值Running

Over pressure

Notes

126 Notes

Notes

127 Notes

ISO 9001:2008 RM6 series (9426) - 寧茂企業股份有限公司 series(9426... · 2018. 5. 22. ·...

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