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MODERN GREEN TECHNOLOGIES FOR AFFORDABLE PRICES AERATED CONCRETE PRODUCTION LINES

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MODERN GREEN TECHNOLOGIES

FOR AFFORDABLE PRICES

AERATED CONCRETE

PRODUCTION LINES

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Wide range of production lines fits

needs of each client

Inntech Start

Stationary production

lines with capacity up

from 10 to 49 m3 of

NAAC blocks per day.

Inntech Profi

Automated production

lines. Capacity is up

from 60 to 500 m3

NAAC blocks per day

Inntech Master

Semi-automatic

production lines. Capacity

is from 30 up to 49,6 m3

NAAC blocks per day

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What is NAAC?

Aerated concrete is classified as cellular concrete. It isbuilding material which consists of air-bubble voids. Thatstructure makes aircrete one of the most efficient buildingmaterial because of its physicotechnical qualities

Aerated concrete can be classified by the way of hardening:

• autoclaved which harden under excessive pressure and higher-temperature in special furnace - autoclaves;

• non – autoclaved which harden naturally or under steam curing. Moreover non-autoclaved aerated concrete production requires hundreds times less investments than autoclaved production method.

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FEATURES OF

NAACEco-friendly Air- and Water-Resistant High compressive

strength

Economical easy

to install

Earthquake-

resistant

Fire resistant Sound-proofing

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Сomparative analysis of aerated concrete blocks produced by

INNTECHGROUP company and other wall materials

Characteristic Unit Red brick

Vibro-

compressed

concrete hollow

blocks

Foamed

concrete

Aerated

concrete

Density Kg/m3 1400-1700 1500-1800 800 600

Thermal

conductivity watt/m°K 0,45-0,7 0,4-0,56 0,25 0,14

Freeze resistance cycle F-32 F-25 F-35 F-50 F-35 F-50 F-25

Usage of masonry

mortar per 1m2 of

wall m3 0,24 0,18 0,11-0,15 0,11

Deviation of

geometrical

dimensions mm 5-10 1-5 1-3 1-3

Adhesion

(connection) of

finishing mortar - yes yes no yes

Load on foundation - high middle low low

Required wall

thickness with equal

thermal conductivity mm 250 200 120 75

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How to produce NAAC Block?

The main components for the production of NAAC :

Cement SandAluminum powder

You can use

Fly Ash

instead of

sand

Chemical

additives

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Where to use?For construction of 2-3 – storeyed houses

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As a filler for non-load-bearing walls in construction of

monolithic wireframe House

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Construction of partition walls

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By using of the construction of aerated concrete, you ensure that your

home and other buildings have a number of significant advantages over

traditional building materials:

• Easy to install

• Dimensional accuracy + -1-2 mm

• Reduction of labor costs and material consumption

• Fire safety

• Savings of 20% -30% of your air conditioning

• Good sound insulation performance

• Excellent aseismicstrength.

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Distinctive features of this line

• Mobile mould with bigger

sizes: 2400x600 600 mm

(0,86 m3)

• Moulds are moved by

hydraulic pusher

• Strain-gauge weighing

principle by pushing the

button

• Components

pneumatically unloaded

into the mixer

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• High-performance cutting device allows to manufacture NAAC

blocks of almost any sizes

• Array is cut by vertical and horizontal cutting machines to

promote perfect geometry of block

• Frequency-regulated drive of cutting device enables to

produce blocks with perfectly smooth as well as with rough

surface

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• Vibration technology for lifting of NAAC array

• Handles cutting machine for large-sized blocks

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Requirements for working room

Placement of equipment (t>15C), sq.m From 400

Warm warehouse for products (t>0C), sq.m 100

Providing of water and electricity

•Compact design

• Highest possible output

from each square meter

• Maximum automatization of

the production

Advantages of Inntech Profi

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Semi-automatic non-autoclaved aerated concrete

blocks production lines Inntech Master with capacity

from 30 up to 50 m3/day

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Distinctive features of this line

Requirements for working room

Placement of equipment (t>15C), sq.m from 250

Warm warehouse for products (t>0C),

sq.m80

Providing of water and electricity

Mobile mould with sizes

2400х600х300 (0,42 m3 )

Components manually unloaded

into the mixer

Moulds are moved by mechanical

pusher

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•Cutting of the array is

performed by vertical

cutting machine

•Frequency-regulated

drive of cutting device

enables to produce

blocks with perfectly

smooth as well as with

rough surface

•Strain-

gauge weighing

principle by pushing

the button

Medium

automatization of the

production

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Stationary production lines Inntech Start with

capacity from 10 to 49 m3 of NAAC blocks per day

The set of equipment can be upgraded from low

automatization of the production process to

medium level

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Distinctive features

Requirements for working room

Placement of

equipment (t>15C),

sq.m

from 160

Warm warehouse for

products (t>0C), sq.m50

Providing of water

and electricity

•Fixed moulds (2000х1200х300 mm (0,72 m3) )

•Mixer for aerated concrete moves from point of dosage to molds

•Dosing of the components is carried out by weight batches of sand and

cement hoppers or manually .

•Cutting of an array is performed manually by conductor with special saws.

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About us

• We have been meeting our customers'

requirements and international quality

standards competitively thanks to our

highly qualified staff.

• Our customized approach results in

regular introduction of new technologies

and development of new product lines.

• Our production and warehousing

facilities enable to maintain production

schedules and the efficient delivery of

final product to end customer.

LLC TPC INNTECHGROUP is modern Russian company that designs and manufactures the equipment for non-autoclaved aerated concrete

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LLC Inntechgroup is proud of our diverse worldwide

customer base which includes clients from numerous

countries such as CIS countries, South and Southeast Asia,

Middle East

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•free individual layout solutions which will suit

your building

•development of individual NAAC mixture

composition basing on locally available raw

materials

• guarantee and post-guarantee maintenance

services,

•advisory services at each step,

•start up of production, teaching customer’s

staff

We provide partners and clients with extensive

technologic and engineering support:

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We sincerely hope that the information will help you to make

an informed decision about our production lines!

Best regards,

Inntechgroup team

Tel.: +7(3852) 22 22 01, +7(3852) 53 35 25, +7 964 603 35 25

www.inntg.com [email protected]