Sales Engineer 02-02-2016 - Emerson Global | Emerson...Sales Engineer 02-02-2016 Seminario de...

DeltaVOscar SandovalSales Engineer02-02-2016

Seminario de Fiabilidad y Sistemas de control y seguridad• Emerson Confidential • 2/3/2016 • Slide 2

AgendaAgenda• Arquitectura DeltaV• Alta eficiencia en proyectos. Marshalling Electrónico• Herramientas de ingeniería, operación y mantenimiento del ciclo

de vida• Mejora de la calidad y el rendimiento de la planta


DeltaV ArchitectureDeltaV Architecture


Flexibility and adaptabilityFlexibility and adaptability

What you want, when you want it, where you want it.

I/O on Demand

WIRED BUSSED WIRELESS


Leverage your investment as your system growsLeverage your investment as your system grows

Inherent functionality regardless of size.

From large to very large

Ultimate ScalabilityFrom small to large


Traditional PracticeTraditional Practice

Cabinet Technician

Multi-cores from field

Terminal blocks

Field Technician


Traditional PracticeTraditional Practice

Cabinet Technician

1914, Switchboard Operator


24V DC Field Power Injection

Electronic Marshalling (Centralized Solution)Electronic Marshalling (Centralized Solution)

Hidden digital bus provides electronic marshalling

A/D converter with character(CHARM - characterization module)


A/D converter with character(CHARM - characterization module)

Electronic Marshalling (Junction box Solution)Electronic Marshalling (Junction box Solution)


Electronic Marshalling DetailsElectronic Marshalling DetailsRedundant Ethernet (Copper or fiber*)

Redundant 24V DC Power Supply(for CHARMS, CIOC and field

devices)

Redundant CHARM IO Card (CIOC )

CHARM shown partially removed


Electronic Marshalling DetailsElectronic Marshalling Details

Two or four wire devices supportedWire banks in pairs for easy wiring

“No tool” easy eject mechanism to release CHARM for hot work

“No tool” easy eject mechanism to

release CHARM terminal block

One HART v7 modem per

channel for fast communications

Ground bottom of rail for shields


I.S. Charms and I.S. Terminal BlockI.S. Charms and I.S. Terminal Block

• IS CHARMS:

– Hart Analog Input

– Hart Analog Output

– Discrete Input

– Discrete Output

– Thermocouple / mv

– RTD

IS Terminal Block Will Only Accept IS CHARMS!


Relay Output Terminal BlockRelay Output Terminal Block

• Relay is operated by standard DO 24 VDC High Side CHARM

• Provides Normally Open/Normally Closed contacts

• Field circuit power is provided separately

Embedded Relay Provides Up to 6 A Continuous Power at Up to 250 VAC!


Electronic Marshalling FootprintElectronic Marshalling Footprint

320 Classic Card IO with Wired Marshalling

BEFORE

600 Electronic Marshalled IO

AFTER


Project Task Analysis - BEFOREProject Task Analysis - BEFORE

Controller I/O Marshalling JB

WorkWork

Conduit & cable layout P&IDs Process narratives

Installation package



I/O lists & controller sizing

Power, grounding & fusing design I/O design

Spares sizing Cabinet design




Work

Cabinet design

Jumpers & terminations Wiring diagrams

Cable layout

Work

Cabinet design


Cable layout

Work

JB design Jumpers & terminations Wiring diagrams

Cable layout

Work


Cable layout


Project Task Analysis - NOW!Project Task Analysis - NOW!

Controller I/O Marshalling JB

WorkWork











Work

Cabinet design


Cable layout

Work

Cabinet design


Cable layout

Work


Cable layout

Work


Cable layout


DeltaV Configuration - Ease of DeploymentDeltaV Configuration - Ease of DeploymentSingle, Integrated

Automation SystemSingle DatabaseObject Oriented

Configuration –Device to Display

ISA S88 StandardDrag and Drop

Engineering


DeltaV Configuration – DeltaV ExplorerDeltaV Configuration – DeltaV Explorer


DeltaV Configuration – DeltaV ExplorerDeltaV Configuration – DeltaV Explorer

Logical

Physical


Configuration Audit TrailConfiguration Audit Trail


Standard Operator Layout -Main displayStandard Operator Layout -Main displayToolbar

Alarm Banner

Main Display

Trending

faceplates

HCD Dynamos


Different Profiles (Themes) Are AvailableDifferent Profiles (Themes) Are Available


AlarmsAlarms• Create your own custom alarms, make them as smart as you like.

User defined alarms


Best Operator ExperienceBest Operator Experience

Alarm Help

• Alarm lists and faceplates indicate if help exists

• Alarm help is in-context and persistent

“One click access to recommended

action!


Easy To Engineer And MaintainEasy To Engineer And Maintain• Alarm properties include

essentials for an ISA-18.2 compliant master alarm database

• Provides ISA-18.2 alarm rationalization, documentation and management of change.

No special tools or applications required!


Operators Can Add KnowledgeOperators Can Add Knowledge

Authorized Operators can modify the alarm help at

the operator station!


User SecurityUser Security• Define your own security philosophy

– New operators? Minimize what they can do– Experienced operators? Give them more

responsibility

User defined security


DeltaV Continuous HistorianDeltaV Continuous HistorianTrends seamlessly

combine Real-time and Historical date

Events are stored to within 1ms time stamped

at the source


Guardian SupportGuardian Support


DeltaV InSightDeltaV InSight

• Easily identify control problems– Performance monitoring and reporting– Device diagnostics

• Quickly tune loops for improved control– On-demand and adaptive tuning– Test tuning with simulation– Closed loop adaptive control

• Gain insight with embedded learning• Easy to Use – Out of the Box

– No Configuration Required– Adapts to system configuration changes

Poor control costs your company money. DeltaV InSight provides a cost effective way to improve control performance:

Benefits: Better control can increase plant profitability up to 5%

Predictive intelligence can decrease maintenance costs by up to 20%


DeltaV InSight – A Control Performance SuiteDeltaV InSight – A Control Performance Suite

IntelligentPerformance Monitoring“Inspect with InSight”

Intelligent Controller Tuning

“Tune with InSight”

Advanced ControlPredict / Neural / Fuzzy

Adaptive Control (Adapt)“Control with InSight”

DeltaVInSight

Process Model Calculations


DeltaV InSight – Integrated User InterfaceDeltaV InSight – Integrated User Interface


Control Performance MonitoringControl Performance Monitoring

• Explorer tree allows easy navigation of control hierarchy

• Overview display summarizes performance for System, Area, Units and Modules

• Abnormal Control Conditions indicated for Problem Loops:

– Control Service Status:• Incorrect mode• Limited control output• Bad/Uncertain input

– Control Performance Status:• Standard Deviation• Variability Index• Oscillation Index• Tuning Index

– Device and Valve Diagnostics

“Inspect with InSight”


On-Demand Tuning - Options for the Expert On-Demand Tuning - Options for the Expert

Power for the Advanced User !


DeltaV InSight - Model AnalysisDeltaV InSight - Model Analysis

• Models automatically stored in a model database

• Various plot options to analyze impact of operating conditions on process models

• Average of selected models may be utilized to establish the recommended tuning

Gain Process Insight with Model Analysis


DeltaV InSight - Control SimulationDeltaV InSight - Control Simulation

Closed loop simulation of setpoint and

disturbance changes for recommended

tuning Simulation for both

Adaptive and On-demand Tuning

Test your tuning with Dynamic Simulation

Select New TuningSpeed vs Robustness

View Dynamic Response


DeltaV InSight – Adaptive ControlDeltaV InSight – Adaptive ControlNon-linear Process Example• Process gain and dynamics may change as a function of

operating conditions such as valve position or feed rate.


InSight Performance ReportsInSight Performance Reports

• Standard Out-of-Box Reports– Quickly identify control problems– Track performance, communicate

results– Schedule for automatic generation– Easy, Easy, Easy

• No Configuration or Maintenance

• Customized Reports– Add production KPI’s in customized

reports via Excel and DeltaV Reporter


• NO extra databases

• NO database synchronization issues

• NO watchdog timers

• NO fail/shed logic design

• NO custom DCS programming

• NO interface programming

• NO operator interface development

Embedded APC Tools – What’s new?Embedded APC Tools – What’s new?Traditional Advanced Control

Embedded APC:• Can run in DCS controllers

• Redundant and fast (1/sec)

• Integrated operator user interface

• Configuration through standard Control Studio

• Automated step testing and Model ID

• Off-line simulation and training


DeltaV Predict - Model Predictive ControlDeltaV Predict - Model Predictive Control

● Handles difficult process dynamics, reduces variability

and protects constraints● Easy and fast implementation

● Fully embedded, no integration required

- Configuration- Operator Displays

- Historian● Scaleable, Practical Model

Predictive Control● Optimizes process within

constraints


DeltaV Neural – Property EstimationDeltaV Neural – Property Estimation

● Create virtual sensors for on-line measurements normally only available through lab analysis

● Easy to understand and use, cost effective

● General nonlinear modeling tool


DeltaV Fuzzy - As Easy to Use as PIDDeltaV Fuzzy - As Easy to Use as PID

• Pre-configured Fuzzy Logic Controller

• May replace PID for most applications

• Improved response to process disturbances

• Quick tuning with DeltaV InSIght

• Configuration is Easy -exactly like PID


DeltaV Simulate Product SuiteDeltaV Simulate Product Suite

Simulate Standalone● Configure your DeltaV system off-line on a

single PC

Simulate Multi-Node● Simulate larger systems with multiple

controllers and workstations

Simulate Pro● Advanced features for dynamic simulation,

operator training, and system testing

Simulate for SIS● Simulate up to 32 logic solvers per workstation

Simulate for CHARMS IO


DeltaV “Multi-Node” Control SimulationDeltaV “Multi-Node” Control SimulationMulti-Node Environment

● Simulation capability with both virtual and real

controllers (controllers optional)

● Provides global engineering environment – Multiple engineers on the same development system

● Provides multi-user training environment – Multiple

operators on the same or parallel sessions

Professional PlusOperator Station Application Station


DeltaV Simulate for SIS DeltaV Simulate for SIS DeltaV SIS Simulate

Standalone

DeltaV Simulate Multi-nodeDeltaV BPCS and SIS

Application Stations ASN

PPN PSN OSN

● Simulate an entire plant with both BPCS and SIS

simulation together

● Simulate the same SIS logic that is implemented

in the plant

● Easier Factory Acceptance Testing (FAT) for projects


DeltaV Simulate Pro – Advanced FeaturesDeltaV Simulate Pro – Advanced Features• Simulate Larger Systems

– Increased Virtual Controller Capacity (approx 4 controllers per workstation)

• Enhanced Training Environment– Run Faster (or slower) than Real-time – Pause and Resume Simulation– Save and Restore Scenarios– Replay Operator Entries

• Integration with Process Simulators– Control Simulation Execution via OPC

(Initialize, synchronize, speed-up, pause, save/restore)

• Efficient monitoring and troubleshooting– Easily identify incorrect simulation and control modes

• Simulate Fieldbus and External I/O– Converts Fieldbus and External I/O references into

DeltaV blocks so they may be included into simulation environment


Simulate for Operational ExcellenceSimulate for Operational Excellence

• Reduce Costs– Engineering Design – System Configuration– Maintenance – Equipment

• Improve Quality– Checkout control configuration– Verify display implementation– Test control applications (APC and Batch)– Test Safety Systems

• Increase Safety– Reduce Incidents, Increase Availability– Operator Certification

SimulationImpact


Alarm management product solutionsAlarm management product solutions

DeltaV Analyze

Master AlarmDatabase

Runtime AlarmSystem with Alarm Help

Alarm Analyticsand Metrics

For more information

see the alarm management

link on DeltaV.com


The ISA-18.2 alarm management lifecycleThe ISA-18.2 alarm management lifecycle


DeltaV analyze Ready to use, out of the boxDeltaV analyze Ready to use, out of the box Native interface to the DeltaV

event chronicle or Plant Event Historian for secure reliable

data acquisition and no integration worries

Immediate identification of nuisance alarms

Easy intuitive point-and-click analysis of alarms, user actions

and system events

Alarm systemhealth monitoring.


Key performance statisticsKey performance statistics


Schedulable alarm statistics reportsSchedulable alarm statistics reports

Sales Engineer 02-02-2016 - Emerson Global | Emerson...Sales Engineer 02-02-2016 Seminario de...

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