Tpm presentation by kaungnyunt
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Transcript of Tpm presentation by kaungnyunt
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TPMKnowledge Sharing
By- kaungnyunt
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Total Productive Maintenance
• Total – From manpower till finished product.
• Productive- Products which are produced are with zero defects and zero breakdown.
• Maintenance- It contains maintaining the process and manufacturing plants and systems.
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Autonomous Maintenance Philosophy
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Why ?
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Importance of TPM
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Our Health
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Same for Machine
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Goal of TPM
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• Stage 1: Breakdown maintenance
• Stage 2: Preventive maintenance
• Stage 3: Productive maintenance
• Stage 4: TPM
Growth of PM
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• TPM Definition• TPM Goals• TPM Concepts• TPM Benefits
What is TPM?
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Nakajima (JAPAN) Productive maintenance involving
total participation
Hartmann (U.S.A.) TPM is a philosophy that can permanently improve the over all effectiveness of equipment with active involvement of operators
TPM Definition
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• Total effectiveness• Total maintenance system PM - Preventive Maintenance MP - Maintenance Prevention MI - Maintainability
Improvement• Total participation of all involved
employees
“Total” in TPM means ...
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• Improve product quality• Reduce waste• Improve the state of maintenance• Empower employees
TPM Goals
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• Zero unplanned equipment downtime
• Zero (equipment caused ) defects
• Zero loss of equipment speed
The Three Zeros
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• Employees empowerment
• Equipment management
TPM Concepts
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• Many industries are organized with maintenance on one side and production on the other
• The organizational line frequently gets in the way, causing delays and production stoppages
• In TPM, both sides work as a team
Interface Maintenance-Production
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Six Big Losses
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Breakdowns
Setup / adjustment
1
2
Idling / minor stoppages3
4 Speed
5 Defects in process and rework
Start up losses6
Effective operating time
Actual operatingtime
Available operating time
Available time
Equipment Six Big Losses
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