USIP40 Presentation GE
Transcript of USIP40 Presentation GE
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Krautkramer USIP 40 GE Inspection Technologies 2004 GE Inspection TechnologiesAll Rights ReservedS. Schulz J. Klein August 2004
GE PROPRIETARY INFORMATION
The information contained in this document is GE proprietary information and is disclosed in confidence.
It is the property of GE and shall not be used, disclosed to others or reproduced without the express written consent of GE, including, but without limitation, it is not to be used in the creation, manufacture, development, or derivation of any repairs, modifications, spare parts, designs, or configuration changes or to obtain FAA or any other government or regulatory approval to do so. If consent is given for reproduction in whole or in part, this notice and the notice set forth on each page of this documentshall appear in any such reproduction in whole or in part. The information contained in this document may also be controlled by the U.S. export control laws.Unauthorized export or re-export is prohibited.
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Krautkramer USIP 40Multi-Channel Evolution
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USIP 40
USIP 20
KB 6000
KSE
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Krautkramer USIP 40Casing
Box Rack
132 x 450 x 430 mm (H x W x D) 310 x 450 x 375 mm (H x W x D)
3 HE 19 7 HE 19
7 kg 16,5 kg
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Krautkramer USIP 40Hardware Structure
PC or Notebook
UT-Box
1 to 10 ChannelMultiplexer
Ethernet
USIP 40 Box USIP 40 Rack
PC
UT-Rack
1 to 10 ChannelMultiplexer
Ethernet
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Krautkramer USIP 40Hardware Structure
PCUT
1 to 10 ChannelMultiplexer
Ethernet
TCP/IP Protocol
Real time ultrasonic evaluation Providing a Graphical User Interface (GUI) for the operator
Real time operating of the Managing and storing the ultrasonichardware inputs and outputs and system parameters
Interpreting commands and Receiving and storing the measured receiving settings data from the PC data and digitized A-scans
Transferring measured data and Providing a software interface for customized digitized A-scans to the PC solutions
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Krautkramer USIP 40Ultrasonic Instrument
1 channel device
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Krautkramer USIP 40Ultrasonic System
5 channel device
10 channel device
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Krautkramer USIP 40Multi-Channel Operation
Sequence is a number of cycles
Cycle is a time segment defined by PRF
Cycle is assigned to a test function
Up to 20 different test functions per sequence Example: 5 channels with 8 Cycles
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Krautkramer USIP 40Multi-Channel Operation
Parameters switched cycle by cycle
Gate start A-Scan Delay DAC/TCG
Gate width A-Scan Range TOF Mode
Gate threshold Gain Rectification
IF Gate Mode Filter Noise Suppression Counter
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Krautkramer USIP 40Key Aspects
Flaw Detection Thickness Measurement
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Krautkramer USIP 40Key Aspects
Flaw Detection Thickness Measurement
Gate I
Gate A Gate B Gate C
SAP
Amp to DAC Amp Diff A-B
tZeroBeforetZeroAftertFlank tPeak
APeak
Amplitude: in % or dB to reference TOF: Flank, Peak, Zero-Crossing
' Amplitude: A-I, B-I, C-I, B-A
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Krautkramer USIP 40Plugin Structure
Complete Plugin Selection
Selected Plugins
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Krautkramer USIP 40Plugin Structure
Complete Plugin selection Selected Plugins
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Krautkramer USIP 40Plugin Structure
Selected Plugins Individual Screen Arrangement
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Krautkramer USIP 40Technical Highlights Customised USIP 40
Each Layer is an individual selection ofPlugins
Each Layer can be well adapted to an individual operator level
Each Layer can be well adapted to a specific application
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Krautkramer USIP 40Technical Highlights Multi A-Scan
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Simultaneously view up to 10 cycles on one screen
Each individual A-Scan is complete with operating setup and 4 gates per cycle
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Krautkramer USIP 40Technical Highlights EchoMAX
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Probe PRF 20 kHz
1. 2. n + 1 ....... n50 s
Screen refresh rate 50 Hz 20 ms
1. USIP 40 Screen 2. USIP 40 Screen
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Krautkramer USIP 40Technical Highlights EchoMAX
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Probe IFF 20 kHz
1. 2. ....... 40050 s
n = 20 ms 50 s = 400 Pulses
20 ms
1. USIP 40 Screen 2. USIP 40 Screen
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Krautkramer USIP 40Technical Highlights EchoMAX
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Probe
1. 2. ....... 400
EchoMAX collects each single A-Scanduring screen refreshment and showsthem compressed within the next A-Scan
1. USIP 40 Screen 2. USIP 40 Screen
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Krautkramer USIP 40Technical Feature and Benefit Analysis
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Feature Benefit
EchoMAX A-Scan visualization of short time echoes
Simultaneously multi A-Scan view Parallel visibility of all active channels
Customer Configurable GUI Applicable to operator levels
Dynamic UT Adjustment Different UT-parameter per cycle
Analog / TTL Output Retrofit with existing hardware and compatible with existing software
Ethernet Enabled Remote monitoring
XP Platform Interfaces with Microsoft applications
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Krautkramer USIP 40Technical Feature and Benefit Analysis
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Feature Benefit
Complete Digital Instrument Outstanding reproducibility of test results
High Bandwidth 0,2 - 30 MHz Applications in higher frequency range
Real time digitalization with 400 MHz Increased inspection velocity and accuracy
TOF Resolution 2,5ns High precision of measurement
High PRF of 20 kHz Increased inspection velocity
Back-wall-echo attenuation/amplification With 2nd amplifier 110dB dynamic range
DAC and TCG function Individual for all 20 cycles
Encoder inputs Data compression according on position
Echo-Start function Dynamic inspections reliability
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Krautkramer USIP 40Technical Position within the Product Line
USIP 40 USIP 20 GP USPC 2100 VIS# Channels 1, 5, 10 1, 4, 8 1-8 per box 1-12 per rack
Operating Mode Multiplex Multiplex MUX, Parallel MUX, ParallelMax PRF 20 kHz 10 kHz 10 kHz 20 kHz
Probe Range 0.2 - 30 Mhz 0.5 - 25 Mhz 0.8 - 12.5 Mhz 0.5 - 25 MhzBE Attenuation 110 dB 40 dB - 110 dB
DAC Points 16 8 16 60TOF Resolution 2.5 ns 33 ns 1.5 ns 4.17 nsAnalog Outputs 10 2/2 2/card -
1-10 Channel Pricing 17-40 k 40-80 k 24-95 k 64-127 k
USIP 40 Multiplex System, Excellent cost / performance ratio
USPC 2100 Parallel System for high test speed and short defects
VIS Parallel System for high test speed and short defects High number of channels
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Krautkramer USIP 40Value Statement
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Excellent UT Peformance
Flaw detection and thickness measurement
Remarkable technical features improving inspection confidence
Excellent cost / performance ratio
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Krautkramer USIP 40Further Advantages
Superior equipment with excellent UT performance
Smart Plugin concept
Customised UT-System
UT-Expert advice
On-Site training for operators, supervisors and maintenance technicans
Warranty of good repute
Service of good repute
Long term service contracts
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Krautkramer USIP 40Unique Selling Points
Inspection Confidence and reduction of machine downtime by:
Individual Screen Arrangement
> Higher inspection confidence from lower level operator
> Higher inspection confidence for specific applications
Multi A-Scan
> Higher inspection confidence by simultaneously observation of all active channels
Compatible with existing application software
> Higher inspection confidence by using of established application software
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Krautkramer USIP 40Unique Characteristic
Excellent cost / performance ratio
Sophisticated UT-features in one device
Excellent UT performance
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Krautkramer USIP 40GE Aircraft Engines Certification
To Whom it may concern;
The USIP 40 has been tested and Qualified, aside from a Recorder, to be use for P3TF22, P3TF30, and P3TF35.
A DRB will be written to encompass the results of the testing and a letter will be written to add the USIP 40 to the DFO's.
Sincerity,Terry DakinLevel III Certify AgentPhone (513) 552-4852Fax (513) 552-8954e-mail [email protected]
P3TF22, LONGITUDINAL IMMERSION ULTRASONIC INSPECTION OFFORGINGS TO FLAT BOTTOM HOLE SENSITIVITIES
P3TF30, HIGH SENSITIVITY ULTRASONIC INSPECTION OF FORGEDFINE GRAIN POWDER ALLOY
P3TF35, ULTRASONIC INSPECTION
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Krautkramer USIP 40Reference List
Qty Industry Country Configuration Application2 Aerospace USA 10 Channel Box Composite2 Rail Germany 10 Channel Rack Rail and Wheel1 Steel-Pipe Spain 10 Channel Rack TM Weld1 Steelworks South Africa 5 Channel Box Billets1 Steelworks Austria 5 Channel Rack Stainless Steel Bar1 Aluminumworks Germany 5 Channel Rack Aluminum Bar2 Automotive Germany 10 Channel Rack Piston Testing3 Automotive Germany 10 Channel Piston Testing1 Automotive Germany 5 Channel Box Piston Testing1 Automotive Germany 10 Channel Box Piston Testing1 Forging Germany 5 Channel Rack Forgings1 Steel-Pipes Argentina 10 Channel Rack TM Weld
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Krautkramer USIP 40
We are looking forward to assist you
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