USIP40 Presentation GE

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  • Krautkramer USIP 40 GE Inspection Technologies 2004 GE Inspection TechnologiesAll Rights ReservedS. Schulz J. Klein August 2004

    GE PROPRIETARY INFORMATION

    The information contained in this document is GE proprietary information and is disclosed in confidence.

    It is the property of GE and shall not be used, disclosed to others or reproduced without the express written consent of GE, including, but without limitation, it is not to be used in the creation, manufacture, development, or derivation of any repairs, modifications, spare parts, designs, or configuration changes or to obtain FAA or any other government or regulatory approval to do so. If consent is given for reproduction in whole or in part, this notice and the notice set forth on each page of this documentshall appear in any such reproduction in whole or in part. The information contained in this document may also be controlled by the U.S. export control laws.Unauthorized export or re-export is prohibited.

  • Krautkramer USIP 40Multi-Channel Evolution

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    USIP 40

    USIP 20

    KB 6000

    KSE

  • Krautkramer USIP 40Casing

    Box Rack

    132 x 450 x 430 mm (H x W x D) 310 x 450 x 375 mm (H x W x D)

    3 HE 19 7 HE 19

    7 kg 16,5 kg

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  • Krautkramer USIP 40Hardware Structure

    PC or Notebook

    UT-Box

    1 to 10 ChannelMultiplexer

    Ethernet

    USIP 40 Box USIP 40 Rack

    PC

    UT-Rack

    1 to 10 ChannelMultiplexer

    Ethernet

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  • Krautkramer USIP 40Hardware Structure

    PCUT

    1 to 10 ChannelMultiplexer

    Ethernet

    TCP/IP Protocol

    Real time ultrasonic evaluation Providing a Graphical User Interface (GUI) for the operator

    Real time operating of the Managing and storing the ultrasonichardware inputs and outputs and system parameters

    Interpreting commands and Receiving and storing the measured receiving settings data from the PC data and digitized A-scans

    Transferring measured data and Providing a software interface for customized digitized A-scans to the PC solutions

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  • Krautkramer USIP 40Ultrasonic Instrument

    1 channel device

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  • Krautkramer USIP 40Ultrasonic System

    5 channel device

    10 channel device

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  • Krautkramer USIP 40Multi-Channel Operation

    Sequence is a number of cycles

    Cycle is a time segment defined by PRF

    Cycle is assigned to a test function

    Up to 20 different test functions per sequence Example: 5 channels with 8 Cycles

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  • Krautkramer USIP 40Multi-Channel Operation

    Parameters switched cycle by cycle

    Gate start A-Scan Delay DAC/TCG

    Gate width A-Scan Range TOF Mode

    Gate threshold Gain Rectification

    IF Gate Mode Filter Noise Suppression Counter

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  • Krautkramer USIP 40Key Aspects

    Flaw Detection Thickness Measurement

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  • Krautkramer USIP 40Key Aspects

    Flaw Detection Thickness Measurement

    Gate I

    Gate A Gate B Gate C

    SAP

    Amp to DAC Amp Diff A-B

    tZeroBeforetZeroAftertFlank tPeak

    APeak

    Amplitude: in % or dB to reference TOF: Flank, Peak, Zero-Crossing

    ' Amplitude: A-I, B-I, C-I, B-A

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  • Krautkramer USIP 40Plugin Structure

    Complete Plugin Selection

    Selected Plugins

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  • Krautkramer USIP 40Plugin Structure

    Complete Plugin selection Selected Plugins

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  • Krautkramer USIP 40Plugin Structure

    Selected Plugins Individual Screen Arrangement

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  • Krautkramer USIP 40Technical Highlights Customised USIP 40

    Each Layer is an individual selection ofPlugins

    Each Layer can be well adapted to an individual operator level

    Each Layer can be well adapted to a specific application

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  • Krautkramer USIP 40Technical Highlights Multi A-Scan

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    Simultaneously view up to 10 cycles on one screen

    Each individual A-Scan is complete with operating setup and 4 gates per cycle

  • Krautkramer USIP 40Technical Highlights EchoMAX

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    Probe PRF 20 kHz

    1. 2. n + 1 ....... n50 s

    Screen refresh rate 50 Hz 20 ms

    1. USIP 40 Screen 2. USIP 40 Screen

  • Krautkramer USIP 40Technical Highlights EchoMAX

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    Probe IFF 20 kHz

    1. 2. ....... 40050 s

    n = 20 ms 50 s = 400 Pulses

    20 ms

    1. USIP 40 Screen 2. USIP 40 Screen

  • Krautkramer USIP 40Technical Highlights EchoMAX

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    Probe

    1. 2. ....... 400

    EchoMAX collects each single A-Scanduring screen refreshment and showsthem compressed within the next A-Scan

    1. USIP 40 Screen 2. USIP 40 Screen

  • Krautkramer USIP 40Technical Feature and Benefit Analysis

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    Feature Benefit

    EchoMAX A-Scan visualization of short time echoes

    Simultaneously multi A-Scan view Parallel visibility of all active channels

    Customer Configurable GUI Applicable to operator levels

    Dynamic UT Adjustment Different UT-parameter per cycle

    Analog / TTL Output Retrofit with existing hardware and compatible with existing software

    Ethernet Enabled Remote monitoring

    XP Platform Interfaces with Microsoft applications

  • Krautkramer USIP 40Technical Feature and Benefit Analysis

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    Feature Benefit

    Complete Digital Instrument Outstanding reproducibility of test results

    High Bandwidth 0,2 - 30 MHz Applications in higher frequency range

    Real time digitalization with 400 MHz Increased inspection velocity and accuracy

    TOF Resolution 2,5ns High precision of measurement

    High PRF of 20 kHz Increased inspection velocity

    Back-wall-echo attenuation/amplification With 2nd amplifier 110dB dynamic range

    DAC and TCG function Individual for all 20 cycles

    Encoder inputs Data compression according on position

    Echo-Start function Dynamic inspections reliability

  • Krautkramer USIP 40Technical Position within the Product Line

    USIP 40 USIP 20 GP USPC 2100 VIS# Channels 1, 5, 10 1, 4, 8 1-8 per box 1-12 per rack

    Operating Mode Multiplex Multiplex MUX, Parallel MUX, ParallelMax PRF 20 kHz 10 kHz 10 kHz 20 kHz

    Probe Range 0.2 - 30 Mhz 0.5 - 25 Mhz 0.8 - 12.5 Mhz 0.5 - 25 MhzBE Attenuation 110 dB 40 dB - 110 dB

    DAC Points 16 8 16 60TOF Resolution 2.5 ns 33 ns 1.5 ns 4.17 nsAnalog Outputs 10 2/2 2/card -

    1-10 Channel Pricing 17-40 k 40-80 k 24-95 k 64-127 k

    USIP 40 Multiplex System, Excellent cost / performance ratio

    USPC 2100 Parallel System for high test speed and short defects

    VIS Parallel System for high test speed and short defects High number of channels

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  • Krautkramer USIP 40Value Statement

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    Excellent UT Peformance

    Flaw detection and thickness measurement

    Remarkable technical features improving inspection confidence

    Excellent cost / performance ratio

  • Krautkramer USIP 40Further Advantages

    Superior equipment with excellent UT performance

    Smart Plugin concept

    Customised UT-System

    UT-Expert advice

    On-Site training for operators, supervisors and maintenance technicans

    Warranty of good repute

    Service of good repute

    Long term service contracts

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  • Krautkramer USIP 40Unique Selling Points

    Inspection Confidence and reduction of machine downtime by:

    Individual Screen Arrangement

    > Higher inspection confidence from lower level operator

    > Higher inspection confidence for specific applications

    Multi A-Scan

    > Higher inspection confidence by simultaneously observation of all active channels

    Compatible with existing application software

    > Higher inspection confidence by using of established application software

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  • Krautkramer USIP 40Unique Characteristic

    Excellent cost / performance ratio

    Sophisticated UT-features in one device

    Excellent UT performance

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  • Krautkramer USIP 40GE Aircraft Engines Certification

    To Whom it may concern;

    The USIP 40 has been tested and Qualified, aside from a Recorder, to be use for P3TF22, P3TF30, and P3TF35.

    A DRB will be written to encompass the results of the testing and a letter will be written to add the USIP 40 to the DFO's.

    Sincerity,Terry DakinLevel III Certify AgentPhone (513) 552-4852Fax (513) 552-8954e-mail [email protected]

    P3TF22, LONGITUDINAL IMMERSION ULTRASONIC INSPECTION OFFORGINGS TO FLAT BOTTOM HOLE SENSITIVITIES

    P3TF30, HIGH SENSITIVITY ULTRASONIC INSPECTION OF FORGEDFINE GRAIN POWDER ALLOY

    P3TF35, ULTRASONIC INSPECTION

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  • Krautkramer USIP 40Reference List

    Qty Industry Country Configuration Application2 Aerospace USA 10 Channel Box Composite2 Rail Germany 10 Channel Rack Rail and Wheel1 Steel-Pipe Spain 10 Channel Rack TM Weld1 Steelworks South Africa 5 Channel Box Billets1 Steelworks Austria 5 Channel Rack Stainless Steel Bar1 Aluminumworks Germany 5 Channel Rack Aluminum Bar2 Automotive Germany 10 Channel Rack Piston Testing3 Automotive Germany 10 Channel Piston Testing1 Automotive Germany 5 Channel Box Piston Testing1 Automotive Germany 10 Channel Box Piston Testing1 Forging Germany 5 Channel Rack Forgings1 Steel-Pipes Argentina 10 Channel Rack TM Weld

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  • Krautkramer USIP 40

    We are looking forward to assist you

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