WPA Presentation Dec 2012

8/9/2019 WPA Presentation Dec 2012

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Creating Safer Working Environment at TechnicalDepartment and Spreading Section of Harvik Rubber

Industries S..

Buvearasan Muniandy, NS8303

780911-02-5875 !lert toda"# alive tomorro$%


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• Harvik Rubber Industries S.B. startedoperation 1973. Making hand crafted rubbersafety non safety boots

• !n IS" 9##1$%##& IS" 1'##1$%##'certi(ed co)pany

• *urrent +orkforce , '-# peope

• Ma/or processes0 production areas , Miing2Machine Ha2 Mouding2 *utting2 reparation !sse)by

• 4echnica 5epart)ent as servicing party

Introduction

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• 4o identify safety and heath ha6ards reatedto +orkpace activities

• 4o describe techniues to be used in

identifying safety and heath ha6ards at+orkpace

• 4o assess ha6ard and using risk )atri

• 4o prepare risk ranking to identify criticaha6ards

• 4o indentify and propose contro )easuresfor critica ha6ards either by ei)inating2

substituting2 isoating2 appying engineering

Obectives

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• 4o revie+ the e8ectiveness of riskassess)ent phase and i)pe)entation ofproposed contro )easures

• 4o increase a+areness and directinvove)ent of e)poyees and top)anage)ent in Safety and HeathManage)ent Syste)

• 4o encourage e8ective )anage)ent of+orkpace safety and heath ha6ards

• 4o create a safer and heathier +orkpace for

a e)poyees

Obectives

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• rocesses that have been chosen for thisstudy

4esting processes by 4echnica

5epart)ent Spreading process by Machine Ha

Section

Se!ected "rocesses

#ec$nica!%e&art'ent (

#estin) "rocess+o' ound 'iin

Mac$ine .a!! (S&readin) "rocess

#ec$nica!%e&art'ent (

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Overa!! "rocess /!o +$art

&ito'e oubber Boot

Manuacturin)

"rocess

!

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Se!ected "rocesses

/!o c$art o

+o'&ound Miin)"rocess

/!o c$art o

Sa'&!e #estin)"rocess

/!o

c$art oS&readin 7


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Met$odo!o)y

• Identi(cation of H!:!R5S ;heath ha6ards2safety ha6ards environ)enta ha6ards<

• 4hree )ain )ethods used in this study

"bservation 5ocu)ent revie+

Intervie+

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Met$odo!o)y

• "bservation

*o)pound Miing rocess

*he)ica +eighing2 )iing sheeting out

Sa)pe 4esting rocess erfor)ing the test using )achine

euip)ent

Spreading rocess

=ecution of process and speci(c area in theprocess +here sovent vapour get reeased

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Met$odo!o)y

• 5ocu)ent Revie+


5ata on previous incidents2 *HR! report2

Safety Heath highights in +ork instructionand MS5S

Sa)pe 4esting rocess

4est procedure and *HR! report

Spreading rocess

>iterature on tetie rubber coating2 *HR!report and MS5S

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Met$odo!o)y

• Intervie+


>ab technician , handing of ra+ che)ica2

a+areness on = and che)ica eposure Sa)pe 4esting rocess

otentia ha6ard during test perfor)ance andco)fortabiity during testing2

Spreading rocess

roduction "perator ? 4ransfer of )ateria2s)e of gasoine2 a+areness on = andche)ica eposure

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is4 ssess'ent

RiskMatriSeverity

LikelihoodFatality

(4)

Major injury

(3)

Minor injury

(2)

Neg. injury

(1)

Very likely

(4)

High

(16)

High

(12)

High

(8)

Medium

(4)

Likely

(3)

High

(12)

High

(9)

Medium

(6)

Medium

(3)

Unlikely

(2)

High

(8)

Medium

(6)

Medium

(4)

Low

(2)

Very unlikely

(1)

Medium

(4)

Medium

(3)

Low

(2)

Low

(1) 1%


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is4 ssess'ent

Risk Scorende! "ro#e$$ %a&ard 'a#t Severity Likelihood el.i$ki$k

Level

Sa*ety ha&ard$

1 Compound

Mixing

Tack !u""e! compound Hand ge#$ d!aw%in

in#o mi&&

3 4 12 High

2 Compound

Mixing

'i& $u!ace o !u""e!

p!oce$$ing oi& "o##&e

'i& $pi&&age !e$u$ in

$&ip and a&&

1 2 2 Low

3 amp&eTe$#ing

ha!p edge o cu##ing die$ Hand cu# 1 2 2 Low

4 amp&e

Te$#ing

*cciden#a& d!op o

mou&d+$ uppe! p&a#en

Hand in,u! 3 1 3 Medium

- amp&e

Te$#ing

&ip%o o $amp&e ixed on

impac# #e$#e!

&ipped%o $amp&e

can & and hi# peop&e

a# $u!!ounding

3 1 3 Medium

6 p!eading

.!oce$$

High $#a#ic cha!ge "ui&d%

up a# $p!eading machine

/i!e eme!genc 4 2 8 High

%ealth ha&ard$1 Compound

Mixing

kin con#ac# wi#h !u""e!

chemica&$

kin i!!i#a#ion and

a&&e!g

1 4 4 Medium

2 amp&e #e$#ing 0nha&a#ion o chemica&

apou!

Toxici# 3 2 6 Medium

3 p!eading

p!oce$$

0nha&a#ion o $o&en#

apou!

Toxici# 3 3 9 High

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is4 ssess'ent

Risk !ction 4abe

Inde

.a6ard Severity

i4e!i$ood

e!ative

is4

is4eve!

"riority

Saety $a6ards1 4acky rubber co)pound 3 ' 1% High 1

% High static charge buid?up at spreading )achine

' % & High 2

3 !ccidenta drop of)oud@s upper paten

3 1 3 Mediu)

3

' Sip?o8 of sa)pe (ed oni)pact tester

3 1 3 Mediu)

- "iy surface of rubberprocessing oi botte

1 % % >o+ 5

Sharp edge of cuttingdies

1 % % >o+

.ea!t$ $a6ards1 Inhaation of sovent

vapour

3 3 9 High 1

% Inhaation of che)ica 3 % Mediu 21'


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+ritica! .a6ard

• Safety Ha6ard

4acky Rubber *o)pound during co)pound)iing

Reative risk score of 1% and highest a)ongidenti(ed safety ha6ards

*o)pound )iing on daiy basis ? highfreuency ;'< for >ikeihood

otentia to oss their (ngers , )a/or in/ury;per)anent disabiity 2 3< for severity

Score of 1% ? High Risk based on Risk

Ranking 4abe 1-


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+ritica! .a6ard

• Heath Ha6ard

Inhaation of sovent vapour by SpreadingMachine operators

Score of 9 ? highest under risk tabuation forheath ha6ards

"perating the )achine on daiy basis +ithinter)ittent stops ? rating of 3 under

>ikeihood Inhaing sovent vapour +oud be toicity

and reated diseases ? Severity rating of 3

Score of 9 ? High Risk based on Risk Ranking 4abe1


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I'&act o +ritica! .a6ards

+riti#al Sa*ety %a&ard +riti#al %ealth %a&ard

• Cea$e o ope!a#ion • Highe! !a#e o medica& &eae

• e# cha!ged i p!oen #o "e gui inneg&ec#ing wo!ke!$+ $ae#

• Lowe! p!oduc#ii# due #o highe!a"$en#eei$m medica& &eae

• Ta!ni$hing o o!gania#ion !epu#a#ion • Compen$a#ion o! aec#ed wo!ke!

• Lo$e o income due #o pe!manen#di$a"i&i#

• 0nc!ea$e in medica& expen$e$ 5wo!kp&ace i&&ne$$e$

• ho!# #e!m "u$ine$$ &o$$ 5 #empo!a!cea$e o ope!a#ion

• Compan ma ace &aw$ui# i an dea#ho an emp&oee p!oen "ecau$e o wo!k!e&a#ed i&&ne$$

• Long #e!m "u$ine$$ &o$$ 5 cu$#ome!$moed #o ae!na#ie $upp&ie!$

• .o#en#ia& o &owe! p!oduc# 7ua&i#

• iicu in ge##ing manpowe! • Lo$$ o $ki&&$

• Mone#a! &o$$ % high compen$a#ion o!wo!ke!$

• Lo$$ o #!u$# 5 emp&oee$ on emp&oe! 17


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is4 +ontro! Measures+riti#al Sa*ety %a&ard +riti#al %ealth %a&ard

• nginee!ing con#!o& 5 gua!ding o! 2 !o&&mi&&

• u"$#i#u#ion 5 $o&en# "a$ed ma#e!ia&!ep&aced wi#h wa#e! "a$ed ma#e!ia&

• *dmini$#!a#ie con#!o& 5 #!aining: $aewo!k p!ac#ice$: de#ai&ed wo!k in$#!uc#ion

and con#!o& o #!ained pe!$onne&

• 0$o&a#ion % 0$o&a#ion o p!eading.!oce$$ !om o#he! a!ea$

• ;$e o .. 5 p&a$#ic !u""e! g&oe#opped wi#h co##on g&oe

• nginee!ing con#!o& % "e##e! exhau$#$$#em and p!oce$$ au#oma#ion

• *dmini$#!a#ie con#!o& 5 #!aining: $aewo!k p!ac#ice$: de#ai&ed wo!k in$#!uc#ionand !o#a#ion o wo!ke!$

• ;$e o .. 5


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evie "ro)ra''es

• Monthy safety audit

• Schedued inspection

• Aeedback coection fro) oor )e)bers

• Revie+ on accident report eve

• Reguar Safety *o))ittee Meeting

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Bene:ts o eco''endations

• Mini)i6e accident rate at +orkpace

• *reate a better repo a)ong industries

• Safer +orkpace )otivate e)poyees

• Increased eve of )orae a)ong +orkers

• 5ependabe and safe +orkpace fore)poyees

• Reduced budget on )edica epenses• Mutua bene(t bet+een e)poyees and

e)poyer , caring e)poyer

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#$an4 ;ou<= >

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WPA Presentation Dec 2012

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