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COOLING SYSTEMS30FT, S35FT, S40FTS [E010]; H1.6FT, H1.8FT, H2.0FTS(H30FT, H35FT, H40FTS) [F001]; S2.0-3.5FT (S40-70FT,
S55FTS ) [F187]; H2.0-3.5FT (H40-70FT) [L177]; S4.0,
5.0, 5.50FT ([S80, 100, 120FT]; S80, 100, 120FTBCS;
S120FTPRS) [G004]; H4.0FT5/FT6; H4.5FTS5, H4.5FT6;
H5.0-5.5FT (H80, 90, 100, 110, 120FT) [N005]
PART NO. 1580505 700 SRM 1123
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SAFETY PRECAUTIONS
MAINTENANCE AND REPAIR
When lifting parts or assemblies, make sure all slings, chains, or cables are correctly
fastened, and that the load being lifted is balanced. Make sure the crane, cables, and
chains have the capacity to support the weight of the load.
Do not lift heavy parts by hand, use a lifting mechanism.
Wear safety glasses.
DISCONNECT THE BATTERY CONNECTOR before doing any maintenance or repair
on electric lift trucks. Disconnect the battery ground cable on internal combustion lift
trucks.
Always use correct blocks to prevent the unit from rolling or falling. See HOW TO PUT
THE LIFT TRUCK ON BLOCKS in the Operating Manual or the Periodic Mainte-
nance section.
Keep the unit clean and the working area clean and orderly.
Use the correct tools for the job.
Keep the tools clean and in good condition.
Always use HYSTER APPROVED parts when making repairs. Replacement parts
must meet or exceed the specifications of the original equipment manufacturer.
Make sure all nuts, bolts, snap rings, and other fastening devices are removed before
using force to remove parts.
Always fasten a DO NOT OPERATE tag to the controls of the unit when making repairs,
or if the unit needs repairs.
Be sure to follow the WARNING and CAUTION notes in the instructions.
Gasoline, Liquid Petroleum Gas (LPG), Compressed Natural Gas (CNG), and Diesel fuel
are flammable. Be sure to follow the necessary safety precautions when handling these
fuels and when working on these fuel systems.
Batteries generate flammable gas when they are being charged. Keep fire and sparks
away from the area. Make sure the area is well ventilated.
NOTE: The following symbols and words indicate safety information in this
manual:
WARNINGIndicates a condition that can cause immediate death or injury!
CAUTION
Indicates a condition that can cause property damage!
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Cooling System Table of Contents
TABLE OF CONTENTS
General ...............................................................................................................................................................
Cooling System Checks......................................................................................................................................
Exhaust Leaks Into Cooling System ............................................................................................................
Water Flow Restrictions in Radiator ............................................................................................................
Radiator Hoses...............................................................................................................................................Water Pump ...................................................................................................................................................
Radiator Replacement ....................................................................................................................................... 2
Cooling System, Clean................................................................................................................................... 2
Radiator, Remove........................................................................................................................................... 3
Radiator, Install............................................................................................................................................. 8
Fan Assembly Replacement .............................................................................................................................. 10
Remove ........................................................................................................................................................... 10
Inspect ............................................................................................................................................................ 13
Install ............................................................................................................................................................. 13
This section is for the following models:
S30FT, S35FT, S40FTS [E010];
H1.6FT, H1.8FT, H2.0FTS (H30FT, H35FT, H40FTS) [F001];
S2.0-3.5FT (S40-70FT, S55FTS ) [F187];
H2.0-3.5FT (H40-70FT) [L177];
S4.0, 5.0, 5.50FT ([S80, 100, 120FT]; S80, 100, 120FTBCS;
S120FTPRS) [G004];
H4.0FT5/FT6; H4.5FTS5, H4.5FT6; H5.0-5.5FT (H80, 90,
100, 110, 120FT) [N005]
2006 HYSTER COMPANY
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"THE
QUALITY
KEEPERS"
HYSTER
APPROVED
PARTS
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700 SRM 1123 Cooling System Checks
General
This section contains the repair and replacement in-
structions for the radiator, coolant level sensor, fan
assembly (pusher type), fan shroud, coolant hoses
coolant recovery bottle, and optional debris screen.
Cooling System ChecksEXHAUST LEAKS INTO COOLING SYSTEM
WARNING
During engine operation, be careful not to
touch the fan, pulleys, or drive belts. Contact
with these parts can cause serious injury.
To check for exhaust leaks into the cooling system,
use a Combustion Leak Test Kit forthis purpose. Fol-
low the manufacturers instructions when doing the
test.
WATER FLOW RESTRICTIONS IN
RADIATOR
WARNING
During engine operation, be careful not to
touch the fan, pulleys, or drive belts. Contact
with these parts can cause serious injury.
To check for water flow restrictions in the radiator,
run engine until it is warm.
WARNINGThe radiator or other parts of the cooling sys-
tem may be hot or under pressure and can
cause serious injury. Wait 30 minutes for the
radiator to cool. Do a touch test by touching
the radiator with your hand. If the radiator is
still hot to the touch, wait another 30 minutes
before attempting to check or fix any part of
the cooling system.
Shut engine OFF and feel the radiator. The temper-
ature must be even across the radiator. (The radiator
will be hotter near the top radiator hose.) Cold spots
on radiator indicate restrictions.
If radiator has leaks, either replace the radiator or
have it repaired by trained personnel.
RADIATOR HOSES
WARNING
The radiator or other parts of the cooling sys
tem may be hot or under pressure and can
cause serious injury. Wait 30 minutes for th
radiator to cool. Do a touch test by touching
the radiator with your hand. If the radiator i
still hot to the touch, wait another 30 minute
before attempting to check or fix any part o
the cooling system.
Inspect all radiator hoses. If they feel spongy or hav
visible cracks, replace hoses.
WATER PUMP
WARNING
During engine operation, be careful not t
touch the fan, pulleys, or drive belts. Contac
with these parts can cause serious injury.
WARNING
The radiator or other parts of the cooling sys
tem may be hot or under pressure and can
cause serious injury.
Run engine until it is warm. Check the operation o
water pump by holding the top radiator hose. If th
pump is operating, there will be pressure surges in
the hose.
Check for leaks around the timing belt cover near th
base of the oil pump.
Check the weep hole where water can drain by the oi
filter. If there is a drip, check the pump shaft seal andwater pump. Replacement of the pump shaft seal o
water pump may be necessary.
For repair procedures for the GM 2.4L water pump
refer to the section GM Engine Repair, GM 2.4
Liter Engine 600 SRM 1121.
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Radiator Replacement 700 SRM 1123
For repair procedures for the Mazda 2.0L and 2.2L
water pump, refer to the section Mazda Engine,
2.0L and 2.2L 600 SRM 1122.
For replacement procedures for the Yanmar 2.6L
and 3.3L water pump, refer to the section Yanmar
Diesel Engines, 2.6L and 3.3L 600 SRM 1205.
For replacement procedures for the GM 4.3L water
pump, refer to the section GM Engines, 4.3 Liter
V-6 600 SRM 1251.
For repair procedures for the Cummins 4.5L water
pump, contact your local Hyster dealer or see Hys-
ter Hypass Online.
Radiator Replacement
COOLING SYSTEM, CLEAN
WARNING
Compressed air can move particles so that they
cause injury to the user or to other personnel.
Make sure the path of the compressed air is
away from all personnel. Wear protective gog-
gles or a face shield to prevent injury to the
eyes.
WARNING
The radiator fins on the radiator are very
sharp and can cause serious injury. Wear
gloves while checking the radiator fins.
1. Check radiator fins. Clean exterior of radiator
with compressed air or water as needed.
WARNING
DO NOT remove the radiator cap from the radi-ator when the engine is hot. When the radiator
cap is removed, the pressure is released from
the system. If the system is hot, the steam and
boiling coolant can cause burns.
WARNING
The radiator or other parts of the cooling sys-
tem may be hot or under pressure and can
cause serious injury. Wait 30 minutes for the
radiator to cool. Do a touch test by touching
the radiator with your hand. If the radiator is
still hot to the touch, wait another 30 minutesbefore attempting to check or fix any part of
the cooling system.
CAUTION
Disposal of lubricants and fluids must meet lo-
cal environmental regulations.
2. Drain cooling system. Fill cooling system with
clean water. See the Radiator, Remove section
for more information.
3. Install radiator cap. Run engine until top radia-
tor hose is hot. Stop engine and let engine cool.
4. Drain water from radiator. If water is dirty, fill
system with water and repeat procedure until
water is clean.
CAUTION
Follow the manufacturers instructions when
using a chemical radiator cleaner.
5. If water does not clean system, use a chemical
radiator cleaner.
CAUTION
Follow the manufacturers instructions when
using special equipment to reverse clean the
radiator.
6. If radiator or cooling system is very dirty or
has a restriction, use reverse cleaning method.
This method uses water pressure to force water
through radiator in opposite direction of normal
flow.
CAUTIONAdditives may damage the cooling system. Be-
fore using additives, contact your local Hyster
dealer.
7. Fill cooling system with a mixture of 50 percent
water and 50 percent ethylene glycol boron-free
antifreeze. The 50/50 mixture will protect cool-
ing system to 37 C ( 35 F). Add coolant as nec-
essary to keep level between the ADD and FULL
marks on the reservoir.
2
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700 SRM 1123 Radiator Replacemen
RADIATOR, REMOVE
WARNING
The radiator or other parts of the cooling sys-
tem may be hot or under pressure and can
cause serious injury. Wait 30 minutes for the
radiator to cool. Do a touch test by touching
the radiator with your hand. If the radiator is
still hot to the touch, wait another 30 minutes
before attempting to check or fix any part of
the cooling system.
1. Turn OFF truck.
2. Remove the hood and seat combination. See
the section Frame 100 SRM 1120 for S30FT,
S35FT, S40FTS (E010); H1.6FT, H1.8FT, 2.0FTS
(H30FT, H35FT, H40FTS) (F001); S2.0-3.5FT
(S40-70FT, S55FTS) (F187); H2.0-3.5FT
(H40-70FT) (L177) lift trucks, and Frame100 SRM 1243 for S4.0, 5.0, 5.50FT([S80, 100,
120FT]; S80, 100, 120FTBCS; S120FTPRS)
(G004) and H4.0FT5/FT6; H4.5FTS5, H4.5FT6;
H5.0-5.5FT (H80, 90, 100, 110, 120FT) (N005)
lift trucks.
WARNINGAlways disconnect the cable at the negative
terminal first. Install a tag on the battery ter-
minals so that no one connects the cables on
the terminals.
3. Disconnect the negative battery cable.
4. Disconnect the positive battery cable.
WARNING
DO NOT remove the radiator cap from the radi-
ator when the engine is hot. When the radiator
cap is removed, the pressure is released from
the system. If the system is hot, the steam and
boiling coolant can cause burns.
5. Let coolant cool to room temperature. Puta drain
pan under radiator. Remove radiator cap.
CAUTION
Disposal of lubricants and fluids must meet lo
cal environmental regulations.6. Open the drain plug or disconnect the bottom ra
diator hose.
7. Cap radiator hoses.
8. Disconnect hose to auxiliary coolant reservoi
and remove reservoir.
9. Remove battery and battery tray.
10. Disconnect electrical connector to the coolan
level sensor.
NOTE: For Mazda LPG engine, the LPG convertebracket needs to be moved for clearance of radiator.
11. Remove screws from the radiator shroud an
move shroud out of the way.
12. Remove fan, fan spacer, and pulley.
13. Remove upper radiator bracket. See Figure
for S30FT, S35FT, S40FTS (E010); H1.6FT
H1.8FT, 2.0FTS (H30FT, H35FT, H40FTS
(F001); S2.0-3.5FT (S40-70FT, S55FTS) (F187)
H2.0-3.5FT (H40-70FT) (L177) lift trucks, Fig
ure 2 for S4.0, 5.0, 5.50FT([S80, 100, 120FTS80, 100, 120FTBCS; S120FTPRS) (G004) and
Figure 3 for H4.0FT5/FT6; H4.5FTS5, H4.5FT6
H5.0-5.5FT (H80, 90, 100, 110, 120FT) (N005
lift trucks.
14. Remove radiator from truck.
15. If necessary, remove the coolant level sensor.
3
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Radiator Replacement 700 SRM 1123
Figure 1. Cooling System, S30FT, S35FT, S40FTS (E010); H1.6FT, H1.8FT, 2.0FTS (H30FT, H35FT,H40FTS) (F001); S2.0-3.5FT (S40-70FT, S55FTS) (F187); H2.0-3.5FT (H40-70FT) (L177)
4
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700 SRM 1123 Radiator Replacemen
Legend for Figure 1
A. RADIATOR WITH EXTERNAL COOLERB. RADIATOR WITH INTERNAL COOLER, MODINE SHOWN
1. RADIATOR2. CAP3. UPPER HOSE4. LOWER HOSE5. CLAMP6. SHROUD7. CLIP8. WASHER9. SCREW10. CLIP11. UPPER BRACKET12. CAPSCREW, S2.0-3.5FT (S40-70FT, S55FTS)
[F187]13. INSERT14. LOWER BRACKET, S2.0-3.5FT (S40-70FT,
S55FTS) [F187]
15. NUT-CLIP, S2.0-3.5FT (S40-70FT, S55FTS) [F18716. ISOLATOR17. COOLANT LEVEL SENSOR18. RESERVOIR19. TUBE20. OUTLET21. HOSE22. RESERVOIR OUTLET23. CAP24. BUSHING25. SCREEN ASSEMBLY (OPTIONAL)26. HEAT SHIELD27. RESERVOIR BRACKET28. HEAT SHIELD, H2.0-3.5FT (H40-70FT) [L177]
5
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Radiator Replacement 700 SRM 1123
Figure 2. Cooling System, S4.0, 5.0, 5.50FT([S80, 100, 120FT]; S80, 100, 120FTBCS; S120FTPRS)(G004)
6
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700 SRM 1123 Radiator Replacemen
Legend for Figure 2
A. RADIATOR WITH EXTERNAL COOLERB. RADIATOR WITH INTERNAL COOLER
1. RADIATOR2. SHROUD3. WASHER4. SCREW5. CLIP NUT6. CLIP7. UPPER HOSE8. LOWER HOSE
9. CLAMP10. UPPER BRACKET11. INSERT12. CAPSCREW13. ISOLATOR14. RESERVOIR15. RESERVOIR
BRACKET
16. OUTLET ASSEMBLY17. OUTLET18. CAP19. BUSHING20. HOSE21. TUBE22. STRAP23. NUT
24. SCREEN25. BAFFLE (RH AND LH26. RADIATOR CAP27. COOLANT LEVEL
SENSOR
Figure 3. Cooling System, H4.0FT5/FT6; H4.5FTS5, H4.5FT6; H5.0-5.5FT (H80, 90, 100, 110, 120FT)
(N005)
7
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Radiator Replacement 700 SRM 1123
Legend for Figure 3
NOTE: RADIATOR WITH INTERNAL COOLER SHOWN
1. CAPSCREW2. INSERT3. RADIATOR BRACKET
4. RADIATOR CAP5. ISOLATOR6. CLIP NUT7. COOLANT LEVEL SENSOR8. RADIATOR
9. CLIP10. RADIATOR SHROUD11. CLAMP
12. HOSE13. SCREW14. WASHER15. SCREEN16. STRAP
17. RESERVOIR BRACKET18. RESERVOIR19. OUTLET ASSEMBLY
20. OUTLET21. CAP22. BUSHING23. TUBE
RADIATOR, INSTALL
1. If removed, install the coolant level sensor.
2. Install radiator into truck.
3. Install upper radiator bracket.
4. Install fan, fan spacer, and pulley.
5. Install the radiator shroud.
6. Connect the electrical connector to the coolant
level sensor.
NOTE: For Mazda LPG engine, the LPG converter
bracket and screws must be installed to hold the con-
verter.
7. Uncap radiator and reservoir ports and install
the auxiliary coolant reservoir.
8. Connect the auxiliary coolant reservoir hose to
the radiator.
9. Uncap the top radiator hose and connect the hose
to radiator.
10. Close the drain plug or install bottom radiator
hose.
WARNING
Do not use an alcohol or methanol base an-
tifreeze. They are flammable and cause per-
sonal injury or damage to the lift truck.
CAUTION
Additives may damage the cooling system. Be-
fore using additives, contact your local Hyster
dealer.
11. Fill cooling system with a mixture of 50 percent
water and 50 percent ethylene glycol boron-free
antifreeze. The 50/50 mixture will protect cool-
ing system to 37 C ( 35 F).
12. Use the same coolant mixture and fill the
auxiliary coolant reservoir between the ADD
and FULL marks. See Figure 4 for S30FT,
S35FT, S40FTS (E010); H1.6FT, H1.8FT, 2.0FTS
(H30FT, H35FT, H40FTS) (F001); S2.0-3.5FT
(S40-70FT, S55FTS) (F187); H2.0-3.5FT
(H40-70FT) (L177) lift trucks, and Figure 5
for S4.0, 5.0, 5.50FT([S80, 100, 120FT]; S80,
100, 120FTBCS; S120FTPRS) (G004) andH4.0FT5/FT6; H4.5FTS5, H4.5FT6; H5.0-5.5FT
(H80, 90, 100, 110, 120FT) (N005) lift trucks.
13. Install battery and battery tray.
14. Connect the positive battery cable.
15. Connect negative battery cable.
16. Install the hood and seat combination. See
the section Frame 100 SRM 1120 for S30FT,
S35FT, S40FTS (E010); H1.6FT, H1.8FT, 2.0FTS
(H30FT, H35FT, H40FTS) (F001); S2.0-3.5FT
(S40-70FT, S55FTS) (F187); H2.0-3.5FT
(H40-70FT) (L177) lift trucks, and Frame
100 SRM 1243 for S4.0, 5.0, 5.50FT([S80, 100,
120FT]; S80, 100, 120FTBCS; S120FTPRS)
(G004) andH4.0FT5/FT6; H4.5FTS5, H4.5FT6;
H5.0-5.5FT (H80, 90, 100, 110, 120FT) (N005)
lift trucks.
WARNINGDuring engine operation, be careful not to
touch the fan, pulleys, or drive belts. Contact
with these parts can cause serious injury.
WARNINGThe radiator or other parts of the cooling sys-
tem may be hot or under pressure and can
cause serious injury.
17. Start and run engine until thermostat opens.
(The top radiator hose will be warm.)
8
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700 SRM 1123 Radiator Replacemen
1. AUXILIARY COOLANT RESERVOIR2. ADD MARK3. FULL MARK
Figure 4. Auxiliary Coolant Reservoir, S30FT,S35FT, S40FTS (E010); H1.6FT, H1.8FT, 2.0FTS
(H30FT, H35FT, H40FTS) (F001); S2.0-3.5FT(S40-70FT, S55FTS) (F187); H2.0-3.5FT
(H40-70FT) (L177)
18. On lift trucks equipped with a GM 2.4L engine
bleed air from the cooling system by opening th
bleed screw located on the left side behind the
alternator. When the air has been bled from th
system close the bleed screw. See Figure 6.
CAUTIONAdditives may damage the cooling system. Be
fore using additives, contact your local Hyste
dealer.
19. Check coolant level at the auxiliary coolant reser
voir. Add coolant as necessary to keep level be
tween the ADD and FULL marks on the reser
voir.
1. AUXILIARY COOLANT RESERVOIR2. FULL "HOT" MARK3. FULL "COLD" MARK4. ADD "COLD" MARK
Figure 5. GM 4.3L Auxiliary Coolant ReservoirS4.0, 5.0, 5.50FT([S80, 100, 120FT]; S80,
100, 120FTBCS; S120FTPRS) (G004) and
H4.0FT5/FT6; H4.5FTS5, H4.5FT6; H5.0-5.5FT
(H80, 90, 100, 110, 120FT) (N005)
9
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Fan Assembly Replacement 700 SRM 1123
Figure 6. Bleed Screw, GM 2.4L Engine
Legend for Figure 6
1. MANIFOLD2. COOLANT HOSES3. BLEED SCREW4. RADIATOR HOSE
Fan Assembly Replacement
REMOVE
WARNING
During engine operation, be careful not to
touch the fan, pulleys, or drive belts. Contact
with these parts can cause serious injury.
WARNING
The radiator or other parts of the cooling sys-
tem may be hot or under pressure and can
cause serious injury. Wait 30 minutes for the
radiator to cool. Do a touch test by touching
the radiator with your hand. If the radiator is
still hot to the touch, wait another 30 minutes
before attempting to check or fix any part of
the cooling system.
WARNINGThe radiator fins on the radiator are very
sharp and can cause serious injury. Wear
gloves while removing fan assembly.
NOTE: The fan that is used is a pusher-type fan. Do
not replace with a puller-type fan.
1. Turn OFF lift truck.
2. If equipped, turn the LPG tank valve to the OFF
position.
3. If equipped, release the LPG tank bracket and
swing tank away from the lift truck.
4. Release the steering tilt latch andmove the steer-
ing wheel forward.
5. Release the seat latch and move the seat forward.
6. Release engine cover latch on engine cover and
swing engine cover up.
WARNINGTo prevent a short circuit during fan belt re-
moval, disconnect the battery negative cable at
the battery negative terminal. Install a lock ortag on the connector to prevent connection. A
tool could cause a short circuit, the high cur-
rent flow from the battery can cause an injury
or parts damage.
7. Disconnect the negative battery cable from the
negative battery terminal.
10
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700 SRM 1123 Fan Assembly Replacemen
8. Remove screws and washers from the radiator
shroud. For the GM 2.4L and Yanmar 2.6L and
3.3L, see Figure 7. For the Mazda 2.0L and 2.2L,
see Figure 8. For the GM 4.3L, see Figure 9 and
for the Cummins 4.5L, see Figure 10. Lean radi-
ator shroud toward the fan.
9. For GM 2.4L, Yanmar 2.6L and 3.3L, see Fig
ure 7, for GM 4.3L engines, see Figure 9 an
for Cummins 4.5L, see Figure 10. Remove cap
screws, washers, and spacer from the fan pulley
1. FAN
2. SPACER3. WASHER4. CAPSCREW
5. SCREW
6. RADIATOR SHROUD7. RADIATOR
Figure 7. GM 2.4L and Yanmar 2.6L and 3.3L Fan Removal
1
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Fan Assembly Replacement 700 SRM 1123
1. SPACER, H1.6FT, H1.8FT, H2.0FTS (H30FT,H35FT, H40FTS) [F001] AND H2.0-3.5FT(H40-70FT) [L177] LIFT TRUCKS ONLY
2. FAN3. CAPSCREW
4. WASHER5. SCREW6. WASHER7. RADIATOR SHROUD8. RADIATOR
Figure 8. Mazda 2.0L and 2.2L Fan Removal
10. For H1.6FT, H1.8FT, H2.0FTS (H30FT, H35FT,H40FTS) [F001] and H2.0-3.5FT (H40-70FT)
[L177] lift trucks with Mazda 2.0L and 2.2L
engines, remove capscrews, washers, and spacer
from the fan pulley. See Figure 8.
11. For S30FT, S35FT, S40FTS (E010) and
S2.0-3.5FT (S40-70FT, S55FTS) [F187] lift
trucks with Mazda 2.0L and 2.2L engines, re-move the capscrews and washers retaining the
fan. See Figure 8.
12. Remove the fan.
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700 SRM 1123 Fan Assembly Replacemen
1. FAN2. SPACER3. WASHER4. CAPSCREW
5. SCREW6. RADIATOR SHROUD7. RADIATOR
Figure 9. GM 4.3L Fan Removal
INSPECT
WARNING
DO NOT try to repair a damaged fan. If a fanh a s a bent blade or is cracked, install a new fan.
A damaged fan can break during use and cause
damage or serious injury.
1. Inspect the fan for any damage.
2. If the fan is damaged, replace the entire fan.
INSTALL
WARNING
The radiator fins on the radiator are verysharp and can cause serious injury. Wea
gloves while installing fan assembly.
1. Install the lower portion of the shroud in the re
taining clips and lean the shroud toward the en
gine.
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Fan Assembly Replacement 700 SRM 1123
1. SPACER2. FAN3. WASHER4. CAPSCREW5. RADIATOR SHROUD
6. SCREW7. LOCKWASHER8. CLIP NUT9. RADIATOR
Figure 10. Cummins 4.5L Fan Removal
2. For the GM 2.4L, Cummins 4.5L and Yanmar
2.6L and 3.3L, install the spacer, washers, and
capscrews to the fan. Tighten the capscrews to
52 Nm (38 lbf). See Figure 7 and Figure 10.
3. For H1.6FT, H1.8FT, H2.0FTS (H30FT, H35FT,
H40FTS) [F001] and H2.0-3.5FT (H40-70FT)
[L177] lift trucks with Mazda 2.0L and 2.2L en-
gines, install the spacer, washers, and capscrews
to the fan. Tighten the capscrews to 27 Nm
(20 lbf ft). See Figure 8.
4. For S30FT, S35FT, S40FTS (E010) and
S2.0-3.5FT (S40-70FT, S55FTS) [F187] lift
trucks with Mazda 2.0L and 2.2L engines, place
the fan in position of the pulley and intsall cap-
screws and washers. Tighten the capscrews to
27 Nm (20 lbf ft). See Figure 8.
5. For S4.0, 5.0, 5.50FT([S80, 100, 120FT]; S80,
100, 120FTBCS; S120FTPRS) (G004) install
the spacer, washers, and capscrews to the fan.
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700 SRM 1123 Fan Assembly Replacemen
Tighten the capscrews to 55 Nm (40.5 lbf). See
Figure 9.
6. Lean the radiator shroud back toward the radia-
tor. Install the radiator shroud cover.
7. Install the screws and washers and tighten.
8. Reconnect the negative battery cable to the neg-
ative terminal of the battery.
9. Pull engine cover down and re-latch with engine
cover latch.
10. Move the seat back.
11. Release the steering wheel tilt latch and mov
the steering wheel back.
12. If equipped, swing the LPG tank bracket back
toward the truck and re-latch.
13. If equipped, turn the LPG tank valve to the ON
position.
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NOTES
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