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Because of the variety of uses for the products described in this publication, those
responsible for the application and use of this control equipment must satisfy
themselves that all necessary steps have been taken to assure that each application
and use meets all performance and safety requirements, including any applicable
laws, regulations, codes and standards.
The illustrations, charts, sample programs and layout examples shown in this guideare intended solely for purposes of example. Since there are many variables and
requirements associated with any particular installation, Allen-Bradley does not
assume responsibility or liability (to include intellectual property liability) for actual
use based upon the examples shown in this publication.
Allen-Bradley publication SGI-1.1, Safety Guidelines for the Application, Installation
and Maintenance of Solid-State Control (available from your local Allen-Bradley
office), describes some important differences between solid-state equipment and
electromechanical devices that should be taken into consideration when applying
products such as those described in this publication.
Reproduction of the contents of this copyrighted publication, in whole or part,
without written permission of Rockwell Automation, is prohibited.
Throughout this manual we use notes to make you aware of safety considerations:
Attention statements help you to:
identify a hazard
avoid a hazard recognize the consequences
Allen-Bradley is a trademark of Rockwell Automation
!
Identifies information about practices or circumstances that can
lead to personal injury or death, property damage or economic
loss
Identifies information that is critical for successful application
and understanding of the product.
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The purpose of this manual is to provide you with the informationnecessary to apply the E3 Programming and Control Terminal.
Described in this manual are methods for installing, configuring, and
troubleshooting the Programming and Control Terminal.
This manual is intended for qualified personnel responsible for
setting up and servicing these devices. You must have previous
experience with and a basic understanding of communications
terminology, configuration procedures, required equipment, and
safety precautions.
You should understand DeviceNet network operations, including
how slave devices operate on the network and communicate with a
DeviceNet master.
In this manual we refer to the:
Bulletin 193 E3 Programming and Control Terminalas PCT
Programmable Logic Controlleras a Programmable Controller,PLC controller, or SLC controller
DeviceNetas DNet or DNETNational Electrical Codeas NEC
Read this manual in its entirety before installing,
operating, servicing, or initializing the E3
Programming and Control Terminal
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E3 and E3 Plus Overload Relays User Manual Publication 193-UM001B-US-P
DeviceNet Cable System Planning and Installation Manual
Publication DN-6.7.2
If these manuals are not available, please contact either the localRockwell Automation distributor or Sales Office and request a copy.
Copies of this and all other reference publications listed may alsobe ordered from the Automation Bookstore at http://www.theautomationbookstore.com
Read the DeviceNet Cable System Planning and
Installation Manual (Publication DN-6.7.2) in itsentirety before planning and installing a DeviceNetsystem. If the network is not installed according tothis document, unexpected operation andintermittent failures can occur.
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Your 193-PCT product package includes the following items:
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The PCT ships complete with a 1-meter communication cable for
connection to a DeviceNet network, an E3 overload relay, or othertarget device. Refer to the Installation and Wiring section on page 3-1of this user manual for complete wiring instructions.
The PCT is factory-enabled to automatically establish a connection tonode address 63 on power-up. Refer to the Auto Connect Modesection on page 7-7of this manual for complete instructions onconfiguring this mode. Otherwise, the On-line Setup mode can beused at any time to establish a connection with a target device. Referto the On-line Setup Mode section on page 7-12of this manual forcomplete instructions related to this mode.
With Auto Connect enabled, the PCT will display the following onpower-up:
If the PCT is successful in connecting, the PCT will display thefollowing:
This is the default display. A different display parameter can be selected in the Auto Connect
mode.
If the PCT is unsuccessful in connecting, the PCT will display thefollowing:
Auto Connect
Mode . . .
Auto Connect
Wait . . .
Average Current
0.0 Amps 04
DeviceNet Error
No Response
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If this message is received, then it will be necessary to proceed toeither the Auto Connect (page 7-7) or On-line Setup (page 7-12)modes to establish a connection.
With Auto Connect disabled, the PCT will display the following onpower-up:
Proceed to either the Auto Connect (page7-7) or On-line Setup(page7-12) modes to establish a connection.
To become familiar with the proper programming keystrokes, refer tothe Navigation and Programming Instructions and Menu Display/Hierarchy sections on pages6-1and 5-1,respectively, of this usermanual. Refer to the Class/Instance/Attribute Mode section on page7-6of this manual when the PCT is used to program other DeviceNetproducts.
Choose Mode
On-line Setup
The Program and Class/Instance/Attribute modes arenot accessible when a password is set and the user islogged out.
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The communication cables 8-pin female C DIN connector mates to
the communication port of the PCT, while the bare leads are wired toa DeviceNet 5-pin or 10-pin linear plug according to the followingtable.
The PCT must be powered from an external 24V DC source throughthe communication cable. Power supply connections are applied atterminals 1 and 5 of the linear plug.
The DeviceNet network requires a terminating resistor at each end ofthe network. The PCT includes a configurable terminating resistor as
well. When:
the PCT is on a network, the resistor should be OUT.
the PCT is connected to a target device in a point-to-pointconfiguration, the resistor should be IN.
Configuration of the PCTs terminating resistor can be accomplishedthrough the Auto Connect (page7-7) and On-line Setup (page 7-12)modes. Refer to those sections of this manual for programminginstructions.
!
Before physically connecting the PCT to a targetdevice, verify that the external power supply hasadequate capacity to power both devices.
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When using the longer 3-meter and 10-meter communication cables, aterminating resistor must be connected across the blue and white
wires of the communication cable at the linear plug. The requiredresistance value for the terminating resistor is 120 , 5% or greater, or121 , 1%, W.
!
If the terminating resistor is enabled when the PCTis online, it could cause network errors.
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The communication port is used to connect the PCT to a device(point-to-point) or a DeviceNet network through use of thecommunication cable provided. Additionally, power is provided tothe PCT at the communication port.
ESC SEL
1 2 3I
OUT A
I
OUT B
OUT A OUT B4 5 6
7 8 9 0 RESET
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The PCT shares a common hardware platform used with otherproduct. There are no accessory power supplies offered for which this
feature exists.
The top line of the display typically provides the title of the menu.The bottom line will list the selection options. Parameter settingmodifications are also made on the bottom line.
The PCT provides status indication in the upper right corner of the
display as illustrated below:
Choose Mode
Password
ESC
SEL
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Use these keys to edit parameter numeric values.
I
OUT A
OUT A
!
Refer to the Control Keys section on page 8-1of thismanual for an in-depth description of control keyperformance.
RESET
An overload trip may not be resettable immediatelyfollowing a trip. The value of % Therm Utilizedmust decay to the OL Reset Levelvalue before a
trip can be reset.
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The PCTs menu structure is optimized for use with the E3 overloadrelay. However, the Class/Instance/Attribute mode allows the PCT tobe used with any DeviceNet product.
ESC SEL
Average Current
0.0 Amps 04
Choose Mode
XXXXX
()
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The PCT displays navigation assistance cues in the lower right corner
of the display as the following illustrates:
The Status Display message is at the top of the menu hierarchy asfollows:
Pressing any of the navigation keys will move the menu from theStatus Display level to the Mode level.
At the Mode Level, use the Up/Down () keys to scroll through theavailable modes. Use the Enter () key to gain entry into a specificmode.
Choose Mode
Password
Update Success
Node : XX XXXkb
Auto Baud Rate
Detect . . . Abort
Average Current
0.0 Amps 04
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At the Group Level, use the Up/Down () keys to scroll throughthe available groups. Use the Enter () key to gain entry into a
specific group.
At the Parameter Level, use the Up/Down () keys to scrollthrough the available parameters. Use the following steps to modifyparameter setting values:
1. Press the SELkey to gain entry into a specific parameter. (The
cursor will become visible on the second line. The factorydefault value will be displayed on a newly unpacked device.)
2. Edit the value using the Numeric keys or the SELand Up/Down
() keys. See additional instructions below for editingparameters with numeric values.
3. Press the Enter () key.
4. The PCT will display the newly programmed value on thesecond line while the cursor disappears.
5. Press the Up/Down () keys to scroll to the next parameter.
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1. Pressing the SELkey places the edit cursor at the leastsignificant digit.
2. Pressing a numeric key will clear the previously displayedparameter value, placing the value selected in the leastsignificant digit.
3. Pressing the next numeric value key will shift the previouslyentered value to the next most significant digit (to the left), withthe newly selected value being placed into the least significantdigit.
4. The process above continues with additional numeric keyentries.
SELis pressed.
The numeric key 2is pressed.
The numeric key 5is pressed.
The numeric key 4is pressed.
FLA Setting
18.0Amps
FLA Setting
18.0 Amps
FLA Setting
00.2 Amps
FLA Setting
02.5 Amps
0
2
5
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The Enter key () can be pressed to accept the edits.
1. Pressing the SELkey places the edit cursor at the leastsignificant digit.
2. Pressing the SELkey manipulates placement of the cursor.
3. Pressing the numeric keys edits specific digit values.
SELis pressed.
SELis pressed until the cursor rests in the tensdigit. The numerickey 2is pressed.
SELis pressed until the cursor rests in the onesdigit. The numerickey 5is pressed.
SELis pressed until the cursor rests in the tenthsdigit. The numerickey 4is pressed.
FLA Setting
25.4 Amps
FLA Setting
18.0 Amps
FLA Setting
18.0 Amps
FLA Setting
28.0 Amps
FLA Setting
25.0 Amps
FLA Setting
25.4 Amps
0
2
5
4
4
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The Enter key () can be pressed to accept the edits.
1. Pressing the SELkey places the edit cursor at the leastsignificant digit.
2. Pressing the SELkey manipulates placement of the cursor.
3. Pressing the Up/Down () keys edits specific digit values.
1. Pressing the SELkey places the edit cursor at the leastsignificant digit.
2. Holding the Up/Down () keys will scroll the value throughthe entire valid range.
If a value is entered outside of a parameter s legalsetting range, adisplay similar to the following will be displayed advising theparameters available setting range:
After displaying the message for 2 seconds, the PCT returns the userto re-edit the parameter setting.
Min Val Max Val
18.0 90.0
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The PCT allows the installer to set password protection to controlaccess to the Program and Class/Instance/Attribute modes. Thefactory-default value is 0000, meaning that password protection isdisabled. After entering Password mode, the PCT will display thefollowing:
Range:Log-in/Modify/Log-out
Edit setting with: Up/Down keys
Password
Mode . . .
Password
Log-in
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With Log-in selected in the Password mode, The PCT will display thefollowing:
You will notice the cursor flashing at the least significant digit. Enterthe appropriate numeric password.
Range: 09999
Edit setting with: Numeric keys or the SELand Up/Downkeys
If a valid password value is entered, the PCT will display the following:
Pressing the Enter () key will return the menu to the Choose Modelevel. Access to the Program and Class/Instance/Attribute modes is
now available.
Password log-in is required when a non-zeropassword value has been set, and
Password status is logged-out, or
The PCT had been powered down
Note: To verify that password log-in is required,scroll through the available modes. Password log-in
will be necessary if the Display mode is available inlieu of the Program mode.
Enter Password
> 0 0 0 0
Password
Correct . . .
Password
Done
Contact your local Allen-Bradley sales office if youlose or forget the password.
0
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With Modify selected in the Password mode, The PCT will display thefollowing:
You will notice the cursor flashing at the least significant digit.
Range:09999
Edit setting with: Numeric keys or the SELand Up/Downkeys
After entering a modified password value, the PCT will requestverification:
After entering the new password a second time, the PCT will displaythe following:
Pressing the ESCkey will return the PCT to the Choose Mode level.
New Password ?
> 0 0 0 0
Please Verify
New Password
New Password ?
> 0 0 0 0
Saving . . .
Accepted
Password
Modify
0
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With Log-out selected in the Password mode, The PCT will display thefollowing:
Pressing the ESCkey will return the PCT to the Choose Mode level.
The Program mode allows the user to view and modify the parametersettings of a target E3 overload relay with the PCT. If a password has
been programmed into the PCT, the Program mode will not beavailable until a successful log-in has been completed in the Passwordmode. For information related to the programming groups andparameters of the E3 overload relay, refer to the Menu Display/Hierarchy section of this document (page 5-1). For instructionsrelated to parameter editing procedures, refer to the ProgrammingInstructions section of this document (page6-1).
The Display mode allows the user to view the parameter settings of atarget E3 overload relay with the PCT. The Display mode is onlyactive when the user is logged out in the Password mode. Forinformation related to the programming groups and parameters of theE3 overload relay, refer to the Menu Display/Hierarchy section of thisdocument (page 5-1).
To maintain restricted programming access, becertain to log out of the Password menu when targetdevice setup is complete. Powering down the PCT
will also return the unit to a logged-out status.
Logged
Out . . .
PasswordLog-in
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After a communication connection is established with a target device,the node address (MAC ID) of the target device can be modified using
the Node Commissioning mode. Following are the settings. Afterselecting a setting, press the Enter key to continue.
This will change the node address setting of the target device. Youwill notice the cursor flashing at the least significant digit.
Range: 0 63
Edit setting with: Numeric keys or the SELand Up/Downkeys
Range: 125/250/500 kb
Edit setting with: Up/Down keys
This will change the baud rate setting of the target device. However,doing so will not disable or override a devices Autobaud setting.
Press the Enter () key to exit the Node Commissioning mode. ThePCT will display the following:
After the successful update of the target devices node address andbaud rate settings, note the off-line status of the PCT.
Node Address : XX
Change to : XX
Baud Rate : XXXkb
Change To : XXXkb
Update Success
Node : XX XXXkb
Choose Mode
Password
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The Class/Instance/Attribute mode allows the PCT to modify thesettings of any DeviceNet product. Following are the available
settings. If a password has been programmed into the PCT, the Class/Instance/Attribute mode will not be available until a successful log-inhas been completed in the Password mode. After editing a setting,press the Enter () key to set the selection.
Range: 0255
Edit setting with: Numeric keys or the SELand Up/Downkeys
Range:0255
Edit setting with: Numeric keys or the SELand Up/Downkeys
Range:0255
Edit setting with: Numeric keys or the SELand Up/Downkeys
Class/Instance/Attribute values must be enteredusing decimal numbers. Parameter values that aredocumented using the hexidecimal system must beconverted to decimal.
Basic Config
Mode . . .
Enter Class
ID : XXX
Enter Instance
Number : XXX
Enter Attribute
Number : XXX
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At this point, the value of the Class/Instance/Attribute can be modifiedusing the following steps:
1. Press the SELkey. (The cursor will become visible on thesecond line.)
2. Edit the value using the Numeric keys or the SELand Up/Downkeys.
3. Press the Enter () key.
4. The PCT will respond, requesting whether the value should be
downloaded to the device (Val to Device).
5. Press the Enter () key to accept and once again to confirm.The PCT will return to the display above, indicating the changemade to the Class/Instance/Attribute value.
Pressing the Up/Down keys will provide the following options fromthis display:
Value from Device
Value to Device
Change Attribute
Change Instance
Change Class
The Auto Connect mode provides an automatic method for the PCT toestablish a communication connection with a target device onpower-up. The PCT is factory-set (default) to auto connect to nodeaddress 63. This allows the user to establish an easy out-of-the-boxcommunication connection. Following are the Auto Connect modesettings that need to be configured. After selecting a setting, press theEnter () key to continue.
CXXX IXXX AXXX
xxx | xxx | xxx |xxx
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Range:EnableDisable
Edit setting with: Up/Down keys
Range:125/250/500 kb
Edit setting with: Up/Down keys
Note: This is the node address setting for the PCT.
Range:063
Edit setting with: Numeric keys or the SELand Up/Downkeys
Note: This should be set to the E3 overload relays node addresssetting. The E3 overload relays factory default setting is nodeaddress 63.
Range:063
Edit setting with: Numeric keys or the SELand Up/Downkeys
Range:176
Edit setting with: Numeric keys or the SELand Up/Downkeys
Auto Connect
Enable
DeviceNet Port
Baud Rate: 125kb_
Configurator
Node Addr: 62
Target Device Node Addr: 63
Display
Parameter #: 004
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Range:In/Out
Edit setting with: Up/Down keys
After pressing the Enter () key, the PCT will display the following:
Pressing the ESCkey will cause the PCT to attempt an autoconnection. After a successful Auto Connect, the PCT will display thefollowing:
The EEPROM mode provides Upload/Download capability with theability to save a device configuration to file. After entering theEEPROM mode, the PCT will display the following:
Range:Device
PCT (Upload)PCT Device (Download)
Edit setting with: Up/Down keys
Termination
Resistor: In
Saving . . .
Success
Choose Mode
Password
Average Current
0.0 Amps 04
EEPROM
XXX
XXX
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After selecting Device PCT, the PCT will display the following:
Use the Up/Down arrow keys to scroll through the files alreadyexisting. Select the file number to be uploaded to or scroll to the endof the listing where a file titled Newis provided for uploading a newconfiguration file.
A file title can be edited with the following procedure:
1. Press the SELkey to place the cursor at the first character.
2. Press the Up/Down keys to locate the desired character (the fullASCII character set is provided).
3. Press the SELkey to move the cursor to the next character,continuing the process.
4. After the complete title is keyed in as desired, press the Enter() key to accept.
5. The cursor will return to the file number. Press the Enter ()key a second time to verify the file title entry.
The PCT will next display the identity of the connected device asillustrated by the following:
Pressing Enter () to accept, the PCT will begin the upload process,displaying the following:
Device PCT
01 XXX
E3 Plus (18 90A)
Version : 1.003
Device PCT XX
Saving Data . . .
Success
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After selecting PCT Device, the PCT will display the following:
Use the Up/Down keys to scroll through and select the desired file.Press the Enter () key to accept the selection. The PCT display willbe similar to the following:
Press the Enter () key to begin the download process. The PCT willdisplay the following:
Pressing the Enter () key, the PCT will display:
Clear any unwanted stored files by over-writing to the file addressnumber with a new device configuration file.
EEPROM
PCT
Device
PCT
Device
01 XXX
PCT
Device
Wait . . .
E3 Plus (18 90A)
1.003
1.003
PCT
Device XX
PCT
Device XX
Complete
EEPROM
PCT
Device
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The On-line Setup mode can be used to establish a communicationconnection with a target device at any point in time that the PCT is
powered up. This is useful when connected to a network, since thetarget connection can be easily moved from one node address toanother. The On-line Setup mode also allows the user to search andidentify the node address connections that exist on a network.Following are the settings to establish a communication connection.
After selecting a setting, press the Enter () key to continue.
Pressing the Enter () key will interrupt the PCT from auto-detectingthe network baud rate. If the PCTs Auto Baud Rate Detect fails or theoperation is aborted, the PCT will display the following:
Press the Enter () key to manually set the PCTs baud rate; the PCTwill display the following:
Range: 125/250/500 kb
Edit setting with: Up/Down keys
Note: If the PCT fails to autobaud and you are unsure of thecorrect baud rate, you will have to determine the correct baudrate by trial and error. In a point-to-point connection, the baudrate can be set as desired if the target device is set to autobaud.
On-line Setup
Mode . . .
Auto Baud Rate
Detect . . . Abort
Auto Baud Rate Detect will time-out in apoint-to-point application.
AutoBaud FailedAdjust Manually
DeviceNet Port
Baud Rate: XXXkb_
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Note: This is the node address setting for the PCT.
Range: 063
Edit setting with: Numeric keys or the SELand Up/Downkeys
Range: In/Out
Edit setting with:Up/Down keys
Note: Refer to the Installation and Wiring section on page 3-1ofthis manual to determine the appropriate setting.
After pressing the Enter () key, the PCT will display the following:
If the PCTs node address setting fails the duplicate MAC ID check, thePCT will display the following:
Pressing the Enter () key returns the user one level up in theprogramming menu, and the PCT will display the following:
Begin the process again, using a different node address for the PCT.
If the PCTs node address setting passes the duplicate MAC ID check,the PCT will display the following:
Configurator
Node Addr: XX
Termination
Resistor: In
DUP MAC Check
Wait . . .
DUP MAC ID Fail
Continue
Choose Mode
On-line Setup
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Press the Enter () key to continue with setting the node address forthe target device.
You will notice the cursor flashing at the least significant digit. Enterthe node address (if known) of the target device to which you intendto connect. The E3 overload relays factory default setting is nodeaddress 63. (Please note that this will not change the target devicesnode address setting. To accomplish this, enter the Node
Commissioning mode.)
Range: 063
Edit setting with: Numeric keys or the SELand Up/Downkeys
After pressing the Enter () key, the PCT will display the following:
If a successful connection is made, the PCT display will be similar tothe following:
If this is the correct target, press the Enter () key to accept.Otherwise, the Up/Down arrows can be used to search for the nextdevice on the network until the intended target is located.
If the target address entered cannot be found on the network, the PCTwill display the following:
On-line Success
Node: XX XXXkb
Device Address
Node: XX
Device Address
Wait . . .
Device at : XX
E3 Plus (18-90A
No Device Found
Next Device
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Pressing the Enter () key will put the PCT in a search mode and thefollowing will be displayed:
The search will begin from the target node address entered plus oneand will continue until the next device is located. The PCT display
will be similar to the following:
To continue searching, press the Up arrow key, and the PCT will
display the following:
Pressing the Enter () key will continue the search until the nextdevice on the network is located.
The search will cycle through the 63 possible nodes one time,stopping each time a node connection is located.
Establishing a point-to-point communication connection can provedifficult if the target device is set to communicate at a specific baud
Search Node : XX
Wait . . .
Device at : XX
E3 Plus (18-90A)
Device at : XX
Next Device
Search Node : XX
Wait . . .
If no device is found while searching all the nodeaddresses, then the PCTs baud rate may be setincorrectly. Repeat the process, setting a differentbaud rate for the PCT.
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rate and its node address is unknown. For these cases, perform thefollowing steps:
1. Disable the PCTs Auto Connect feature in the Auto Connectmode menu.
2. Cycle power to the target device if a Comm Fault exists.
3. Follow the On-line Setup procedures to search for the targetdevice.
4. If no device is found, repeat the On-line Setup and searchprocedures, setting a different PCT baud rate.
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The PCT control keys, as a system in conjunction with the E3 overloadrelays output control firmware, perform as mechanically interlocked,maintained push buttons. When the green OUT A or OUT B (ON)key is operated momentarily (pulsed), the associated E3 overloadrelay output will latch closed. The E3 overload relay outputs willmaintain the commanded closed state until the associated OUT A orOUT B (OFF) key is operated.
!
The parameters OutX Pr FltStateandOutX Pr FltValue, found in the E3 overload relaysOutput Setup group, allow flexibility concerning theoperation of the E3s outputs in the event of a trip.Factory default settings cause the outputs to openupon trip occurrence. E3 overload relay outputsthat were closed prior to a trip will re-close
upon a trip reset provided that the associatedred OUT X (OFF) keys have not been previouslyoperated.
!
The control keys may only be used in point-to-pointconfigurations of the PCT with an E3 overload relay.The PCT will display DeviceNet Errorif the controlkeys are operated when the PCT is connected to a
network.
!
The behavior of the E3 overload relay outputs, in theevent that the PCT loses connection with the E3, isdetermined by the settings of the parameter pairsOutX Pr FltStateand OutX Pr FltValue(if CommFault is enabled in the Trip Enable parameter), andOutX Dn FltStateand OutX Dn FltValue. These
parameters can be found in the E3 overload relaysOutput Setup group.
It is recommended that OutX Dn FltStateandOutX Dn FltValueremain at the factory defaultsettings. This will cause the E3 overload relayoutputs to open in the event of a communicationfault.
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For further detailed information regarding the E3 overload relaysOutput Setup group, refer to Chapter 5 of the E3 and E3 PlusOverload Relays User Manual(publication No. 193-UM001_-US-P).
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To clean the display window:
1. Disconnect power from the PCT at the power source.
2. Clean the display with a mild soap or detergent, using a cleansponge or soft cloth.
3. To prevent water spots, dry the display with a chamois or moistcellulose sponge.
To remove paint and grease:
1. Disconnect power from the PCT at the power source.
2. Remove paint splashes and grease as quickly as possible byrubbing lightly with isopropyl alcohol.
3. Clean the display with a mild soap or detergent, using a cleansponge or soft cloth.
4. To prevent water spots, dry the display with a chamois or moistcellulose sponge.
Do not scrub the window or use brushes. Abrasivecleaners or solvents may damage the window. Some
types of paper towels may scratch the window.
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1. Use a voltmeter to verify that:
the power sources output is within the specified 1125VDC.
power is present at the PCT and target device connectionterminals
2. Verify the integrity of communication cable connections at thePCT and target device.
3. Verify that the correct baud rate and node address settings arebeing used.
!
Always disconnect power when checking wiringconnections. If power is left on, there may be severeelectrical shock which can cause personal injury orequpment damage.
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If you encounter a situation that is not listed in the table, contact yourlocal Allen-Bradley distributor for assistance.
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