E-Profiil presentation Energy

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ONE STOP SHOP

Transcript of E-Profiil presentation Energy

Page 1: E-Profiil presentation Energy

ONE STOP SHOP

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E-Profiil AS is the contract manufacturer of

complex, big and heavy steel structures,

equipment and solutions for offshore oil&gas,

energy, marine and machine-building industry.

We offer to our customers turn-key products

including the fabrication, mechanical-, electrical-

& hydraulical assembly, installation & testing.

• Established: 1997

• Ownership: Estonian private capital

• Employees: 249

• Location: Tallinn & Paldiski

- 1 km to airport

- 50 km to Paldiski Port

Total Production and storage area under roof

incl.Tallinn and Paldiski factories 18400 m2.

E-Profiil has own ice-free deepwater quay in Paldiski Northern Port.

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• Health&Safety Management means for us:

• We are committed to creating a safe and secure work environment

• We are providing sufficient resources for creating a safe and secure work environment in compliance with

all current safety laws, regulations and rules

• Quality Management means for us:

• Every next step/operation/procedure is customer – it means that non-conformities are not accepted nor

forwarded to the next step/process/person.

• Quality requirements are built in processes - work descriptions/standard procedures include the activities

for quality assurance.

• Improving of quality level according to the feedback from our business partners is continuous process.

• Environmental Management means for us:

• We are using the resources in sustainable way

• We are considering possible environmental impacts during development of our processes and technology

E-Profiil AS is certified by DNV for:

• Occupational health and safety management system OHSAS 18001 standard

• Quality management system ISO 9001 standard

• Environmental management system ISO 14001 standard

• Welding quality management system EN ISO 3834-2 standard

HSE, Quality & Environment

E-Profiil AS is fully registered as a supplier on Achilles Database for suppliers to the Oil and Gas Industry

• FPAL

• JQS

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E-Profiil AS Organisation Chart

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Highlights of the history ...

1997 – E-Profiil AS was founded

1999 – Manufacturing of different steel structures;

2004 – The first order from the offshore industry

(74 storage tanks nad 10 pressure

vessels);

2005 – Expansion of production area;

2005-2008 – Manufacturing of cranes, winches,

sheaves and frames;

2009 – Significant investments in new equipment;

implementation of Microsoft Dynamics

Navision (enterprise resource planning

software);

2010 – Certification according to ISO 9001:2008;

Implementation of SolidWorks (3D CAD

design software);

2011 – Certification according to ISO 3834-2:2005

and ISO 14001:2004. Installation of CNC

(Fermat 160);

2012 – Renovation of the workshop;

2013 – Certification according to Occupational

health and safety management system

OHSAS 18001 standard

– Starting the Design Office, (DECK Engineering)

offering the subsuppliers services to our customers,

starting the NDT and Survey company (Servtec

Solutions) approved by DNV and offering

inspection services

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Vision of the Year 2016

• New Assembly Workshop close to E-

Profiil quay in Paldiski Northern Port with

lifting capacity 200 mT with overhead

cranes to be ready for operation in 2016

• Technology investments 7 MEUR

• E-Profiil owns the Quay

• Offering mobilisation, demobilisation

services to the ships together with

cooperation partner

• Adding assembly capacities increasing

used floor space up to 8000 m2

and the future of E-Profiil AS

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Q

Tallinn Factory

Production & storage area total 17 200 m2

Cranes 5-80t, one lift max 160 t

Paldiski Factory

Assembly hall of 1 200m2 (next years up to 8 000m2)

200+ production workers

Capacity of steelwork and assembly:

In-house capacity: 350 000+ manhours/year

With approved contractors: 500 000+ manhours/year

Production capabilities and capacity

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Services we offer

• Engineering

• Project Management

• Quality Assurance

• Supply Chain Management

• Purchasing

• FastTrack & Prototype Business Unit

• On-site machining services

• Production Services:

o Preparation

o Assembly & Welding

o Survey, Measuring Services & NDT

o PWHT

o Machining

o Surface Treatment

o Mechanical Assembly

o Hydraulical & Electrical Assembly

o Testing (FAT)

o Packing

• Logistics (Large & Heavy), Storaging

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Products

• Offshore cranes

• Fabrications and turn-key products for

machinebuilding industry

• Hydro-energy equipment - turbine

housings, stay-rings

• Marine equipment - azipods

• Fabrications for wind generators –

stators, rotors

• Offshore and marine winches including

anchor, mooring and towing winch

systems and other deck equipment

• Subsea equipment

• Drilling equipment - wireline tensioners,

catwalks ect.

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Hydroturbine stay-ring / housing for Sogamoso project for Andritz Hydro

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Fermat WRFT 160

Equipment and capabilities

Capabilities highlights:

• CNC Horizontal Boring Mills

(max travels X=24.000; Y=8.000 mm)

• On-site machining equipment Climax

• Large robot welding station

• SAW welding portals

• Preheating & PWHT equipment

• Laser Trackers Faro

• Surface Treatment: Blasting &

Painting halls with

size 10 x 10 x 35 m

• Two Hydraulic & Electric assembly

halls

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New technology and capabilities 2015

New Skoda CNC horizontal boring mill Travels Y=8000 mm, X= 24.000mm Rotary table 160 tons

On-site machining circular mill with max D6200 mm

Large robot welding station with rotator 50 tons

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Heavy cargo handling (lifting 300 tons and skidding 2000 tons)

Logistics

Vessel Mobilisation &

Demobilisation

Aftersales services

Equipment Retrofit & Warranty Repairs

Installation / Structural, Mechanical, Hydraulic and Electrical Assembly

Testing

Commissioning services

Fully comprehensive range of

Services for the Offshore, Oil &

Gas, Energy , Subsea, Marine

and industries:

E-Profiil AS offers

in Paldiski Port

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Services

Heavy products handling: E-Profiil has in Paldiski Quay Liebherr LR1300 Derrik Crawler crane with superlift 300 tons

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Paldiski Operations

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Assembly and testing of large offshore crane in test stand in E-Profiil quay in Paldiski.

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A. Supply Chain Management (SCM)

B. Logistic Services (Paldiski Offshore Base)

C. Fast-Track manufacturing services

D. Mobilization / Demobilization Services (Paldiski Offshore Base)E. After-Sales Services

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Thank You!