Enmas o_&_m_presentation
Transcript of Enmas o_&_m_presentation
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ENMAS O & MRedefining Power plant Life
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WELCOME
Enmas O&M Services A Resurgent Group Company
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Company Profile
Enmas O&M Services Private Limited
IV Floor, Guna Building , 443, Anna Salai, Teynampet, Chennai – 600 018
INDIAPhone : +91 44 4300 9285
Fax : +91 44 2432 2412 E-mail: [email protected]
Web: http://www.resurgent.in
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Introduction Enmas O&M Services Private Limited is a
constituent of Resurgent group. The Group has been operating for more than
two decades, ENMAS and GB are well known brands of the group, for high quality products and services to Thermal Power Plants – Captive, Cogen and Biomass IPPs.
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Formation- O&M Company
ENMAS as a major OEM of boilers provides a complete spectrum of services starting from Engineering to post commissioning activities.
These after sales services were offered to our own plants for long time as part of customer obligation.
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Formation- O&M Company To cater the needs of growing demand of O&M services
of the Industries, a separate company Enmas O&M Services Private Limited is formed in the year 2005 to focus on Exclusive Operation & Maintenance to extend the services to the life cycle period of Plant & Equipment for our own and outside clients.
Enmas O&M is fully equipped to handle the power plants of small to higher sized and various types of fuel based plants like Coal, Biomass, Gas, Oil & waste heat & sugar cogeneration etc.
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Key specialties of Enmas O&M Backed by technically and financially sound
group in Energy field
Access to the State-of-the art technologies from group’s collaboration with leading global organizations - Andritz (formerly Ahlstrom-Finland) and Doosan Babcock-UK.
Experience of more than two decades in Thermal Power Plant systems.
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Key specialties Experience in the Plant betterment, RLA
studies, performance monitoring and testing.
Advantage of being OEM for steam generators and auxiliary plants.
Complete Electrical & Instrumentation (E&I) services from the group company
Large base of highly dedicated knowledgeable manpower pool with in the group
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Collaborators - PMEG For Higher sized Power plants
above 100 MW, Enmas has collaboration with PMEG (PIC - Marubeni Energy Group), Atlanta, USA, Operating 13500 MW in 9 countries. Visit “www.pmeg.com”
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EXPERIENCE O&M experience on 35 plants with Cumulative capacity -
940 MW Present contracts – 23 plants Running - 400MW Commissioning - 150MW Completed - 390MW No of employees - 1100 Nos. Contract periods upto 15 years Scope includes Manpower, management, consumables,
spares, administration.
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Main objectives
Ensure high plant availability Achieving the target PLF Keep up the designed plant efficiency with the
selected fuel mix Accident free plant operation Operation with awareness of environmental
impact
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Other services …. Plant start – up and commissioning services O & M training and development Spares management Periodical performance review, analysis and
optimization Condition monitoring of critical equipment Energy studies & Performance Testing RLA studies & Plant betterment services Project Management services Performance testing AMC for the specific equipments & machineries
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Power plant flow diagram
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Scope of Work Type.- Pre-commissioning period
Prepare and finalize Standing Instructions & Procedures
Review of Process flow and Operating Procedures. Associate with the EPC / Plant Suppliers during
pre-commissioning, commissioning, start-up & testing of the plant.
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Plant start-up including prescribing pre-operational checks
'Station Manager' contracts for Operation & Maintenance services for Coal based and Gas based, Combined Cycle plants
Development of Operation and Maintenance Management Systems
Scope of Work Type.- Post -commissioning period
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Supervision of Equipment Repairs and Unit Overhaul
Laboratory tests & field tests State-of-the-art Operation and Maintenance
training for coal based and gas based units
Scope of Work Type.- Post -commissioning period
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Performance Analysis and Optimization Condition Monitoring of critical equipment Fuel Management Support from home office by deploying
experts on tour to resolve major technical problems of Clients
Scope of Work Type.- Post -commissioning period
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Spares management and annual budgeting Assist Client during statutory inspections / and
approvals. Warranty / guarantee monitoring. Recommend facility modifications, if required. Assist in periodical safety and environment audit
of the power station Review Operating Procedures.
Scope of Work Type.- Post -commissioning period
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OPG POWER GENERATION (P) LIMITED TAMIL ANDU 80MW IPP SITAPURAM POWER LIMITED (KSK GROUP) ANDHRA PRADESH 43 MW IPP FINOLEX INDUSTRIES LIMITED MAHARASHTRA 43 MW CPP SAL STEEL LIMITED GUJARAT 40 MW CPP SURANA INDUSTRIES LIMITED KARNATAKA 35 MW CPP ADHUNIK METALIKS LIMITED ORISSA 34 MW CPP STAR METALLIC LIMITED KARNATAKA 32 MW CPP DALMIA CEMENT (BHARAT) LTD TAMILNADU 27 MW CPP GALLANTT METAL LIMITED GUJARAT 25 MW CPP JAGADAMBA POWER CHHATTISGARH 25 MW IPP SAMABAV ENERGY RAJASTHAN 20 MW IPP SHREE SIDHBALI ISPAT LIMITED MAHARASTRA 20MW CPP DECCAN CEMENTS LIMITED ANDHRA PRADESH 18 MW CPP SHYAM CENTURY FERROUS MEGHALAYA 15 MW CPP R. R. ENERGY CHHATTISGARH 15 MW IPP
Reference Contracts - O&M
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Reference Contracts - O&M JINDAL STAINLESS LIMITED ORISSA 13 MW CPP INDSIL ENERGY CHHATTISGARH 12 MW CPP ANKIT METAL WEST BENGAL 12 MP IPP HI – TECH MINERALS (COVAI) LIMITED TAMILNADU 12 MW CPP PRATHYUSHA POWER TAMILNADU 10 MW IPP HOTHUR STEELS KARNATAKA 10 MW CPP OPG RENEWABLE ENERGY TAMILNADU 10 MW IPP SYNERGY SHAKTHI RENEWABLE ENERGY LIMITED (LUCAS TVS) TAMILNADU 10 MW CPP AUROBINDO AGRO ENERGY TAMILNADU 8.5 MW IPP AMRIT ENVIROMENTAL TECH RAJASTHAN 8.0 MW IPP CONCAST FERRO INC ANDHRA PRADESH 4.5 MW CPP CABOT INDIA LIMITED MAHARASHTRA 4 MW CPP MRF LIMITED TAMILNADU 30 TPH BOILER
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Reference Contracts - O&M RANHILL MALAYSIA190 MW GTCC IOCL - PANIPET (ANSALDO) UTTAR PRADESH 2 X 406.5 TPH ISPAT ENERGY (ANSALDO) MAHARASHTRA 2 X 55 MW CPP (RLA) ARKAY POWER TAMIL NADU 59 MW GTCC – HRSG SESHASAYEE PAPER BOARDS TAMILNADU RECOVERY & POWER
ISLAND DELTA PAPER MILL ANDHRA PRADESH RECOVERY ISLAND GAP INSAT TURKMENISATAN RECOVERY ISLAND
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Plant detail – OPG POWER GENERATION (P) LTD
CAPACITY :80 MW- INDEPENDENT POWER PLANT BOILER (AFBC) : 320TPH 95KG /CM2, 540 0C. TURBINE : 80 MW. BHEL- Hyderabad COAL PLANT : 1+1 Crusher & Screen WATER TREATMENT PLANT : RO CUM DM PLANT-DOSHION COOLING TOWER : AIR COOLED CONDENSER
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Plant detail – UTTAM GALVA STEELS LTD
CAPACITY :2X30 MW- INDEPENDENT POWER PLANT
BOILER (CFBC) : 2 X130TPH TURBINE : 2 X 30 MW. QINGDAO COAL PLANT : 1+1 Crusher & Screen WATER TREATMENT PLANT : DM PLANT-TRIVENI COOLING TOWER : ….. COOLED CONDENSER
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Plant detail – KSK-SPL CAPACITY : 43 MW - CAPTIVE POWER PLANT BOILER (AFBC) : 2X90 TPH 87 KG /CM2, 520
0C. CVL TURBINE : 43 MW. BHEL- Hyderabad COAL PLANT : 1+1 Crusher & Screen WATER TREATMENT PLANT : RO CUM DM PLANT-TRIVENI COOLING TOWER : Water Cooled
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Plant detail – FINOLEX INDUSTRIES LIMITED
CAPACITY : 43 MW – CAPTIVE, CO-GEN POWER PLANT
BOILER (AFBC) : 2X110 TPH, 85 BAR, 520 0C. CVL
TURBINE : 43 MW. COAL PLANT : 90 TPH WATER TREATMENT PLANT : RO / DM PLANT COOLING TOWER : Water Cooled
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ENMAS O & M SPL-43 MW GROSS GENERATION - MU
20.2
26.4
21.824.8
16.213.9
20.222.7
30.2 31.3 32.3M
AR APR
MAY JUN
JUL
AUG
SEP
OCT
NOV
DEC
JAN
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ENMAS O & M SPL-43 MW PLANT AVAILABILTY
88.71
96
99.83 99.59
92.4
85.78
95.83
87.77
98.66 99.67 100
MAR
APR
MAY
JUN
JUL
AUG
SEP
OCT
NOV
DEC
JAN
YEAR 20O8- 2009
PLAN
T AV
AILA
BILI
TY %
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ENMAS O & M SPL-43 MW PLANT LOAD FACTOR
YEAR 2008 - 200971
.39
88.3
68.2
80.4
4
54.7
50.8
1
68.1
7
70.8
4
97.5
9
97.7
6
100.
86
89.3
4 99 98.8
9
96.3
9
70.6 74
.22 85
.48
91.2
3
98.8
3
98.2
6
100.
86
PLANT LOAD FACTOR (A) PLANT LOAD FACTOR (D)
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Plant detail - SAL Steel Ltd CAPACITY : 40 MW - CAPTIVE POWER PLANT BOILER : 110 TPH 67 KG / CM 2 AT 485 0 0C.
WHRB-53tph &10 tph TURBINE : 40 MW. BHEL- Hyderabad COAL PLANT : 1+1 Crusher & Screen, Kutch lignite WATER TREATMENT PLANT : RO CUM DM PLANT – Doshi Ion COOLING TOWER : Water Cooled
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Plant details -Surana Industries Ltd
CAPACITY : 1 X 35 MW - CPP BOILER - : 1 x 110TPH AFBC & 4 x 10.5
TPH WHRB - CVPL TURBINE & AUXILIARIES : 1 X 35MW – QJPS - CHINA FUEL HANDLING SYSTEM : 65 TPH - SOLCON
WATER TREATMENT PLANT : DM PLANT-ION EXCHANGE
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Plant detail - Adhunik Metaliks Ltd
CAPACITY : 34 MW - CAPTIVE POWER PLANT BOILER : 1x 135 TPH CFBC & 5 x10TPH
WHRB. TURBINE : 34 MW. HTC - China
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Plant detail – STAR METTALIC & POWER PVT
LTD CAPACITY : 32 MW - CPP BOILER (CFBC) : 140 TPH, 88 Ksca, 520 +/- 5
0C. TURBINE : 32 MW. WATER TREATMENT PLANT : UF – RO- MB – PLANT COOLING TOWER : FRP induced draft
counter flow
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Plant detail – DALMIA CEMENT (BHARAT) LTD
CAPACITY :27 MW- CPP BOILER (CFBC) : 125TPH 110ATA, 540 0C. TURBINE : 27 MW. WATER TREATMENT PLANT : DM PLANT COOLING TOWER : AIR COOLED
CONDENSER
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Plant details - Gallant Metal CAPACITY : 25 MW - CAPTIVE POWER PLANT BOILER (AFBC) : 105 TPH 87 KG / CM 2 AT 510 0C. TURBINE : 25 MW. HTC-CHAINA ASH HANDLING : MACABER BEKAY LTD. COAL PLANT : 50 TPH CAPACITY WATER TREATMENT PLANT : THERMAX HRGS BOILER : 10 TPH, 3 NOS. COOLING TOWER : AIR-COOLED CONDENSER
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Plant detail - Jagdamba Power
CAPACITY : 25 MW - CAPTIVE POWER PLANT BOILER (AFBC) : 105 TPH 87 KG / CM 2 AT 5100C. TURBINE : 25 MW. HTC-CHAINA ASH HANDLING : MACABER BEKAY LTD. COAL PLANT : 50 TPH CAPACITY WATER TREATMENT PLANT : ION EXCHANGE / THERMAX COOLING TOWER : AIR-COOLED CONDENSER
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Plant detail - Sambav Energy CAPACITY : 20 MW- INDEPENDENT POWER PLANT BOILER (AFBC) : 90 TPH,86 KG /CM2 (G) 515 5C -
WALCHAND, PUNE TURBINE : 1x 20 MW Qingdao Jieneng Power
Station Engineering Co Ltd -China ASH HANDLING : SOLCON ENGINEERS PVT LTD, PUNE COAL PLANT : 50 TPH CAPACITY WATER TREATMENT : DOSHION VEOLIA WATER SOLUTIONS PLANT Pvt. LTD, AHMEDABAD
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Plant detail - SHREE SIDHBALI ISPAT LTD
CAPACITY : 20 MW- CAPTIVE POWER PLANT BOILER (AFBC) : 1X75 TPH CFBC ,
3 X10.2 TPH WHRB, CVPL TURBINE : 1x 20 MW - SIEMENS ALTERNATOR : TDPS - make
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Plant details -Deccan Cements Ltd
CAPACITY : 1 X 18 MW - CPP BOILER - AFBC : 1 NO FBC TURBINE & AUXILIARIES : 1 X 18 MW FUEL HANDLING SYSTEM : COAL HANDLING WATER TREATMENT PLANT : DM PLANT CODENSER : WATER COOLED
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Plant details - Shyam Century
CAPACITY : 1 X 15 MW - CPP BOILER - AFBC : TURBINE & AUXILIARIES : 1 X15 MW FUEL HANDLING SYSTEM : COAL HANDLING WATER TREATMENT PLANT : DM PLANT FUEL : COAL
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Plant detail - R. R. Energy
CAPACITY : 15 MW - CAPTIVE POWER PLANT BOILER (AFBC) : 70 TPH 67 KG / CM 2 AT 480 0C. TURBINE : 15 MW. HTC-CHAINA ASH HANDLING : MACABER BEKAY LTD. COAL PLANT : 50 TPH CAPACITY WATER TREATMENT PLANT : THERMAX COOLING TOWER : AIR-COOLED CONDENSER
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Plant details -Jindal Stainless
CAPACITY : 1 X 13 MW - CPP BOILER - : TURBINE & AUXILIARIES : 1X 13 MW FUEL HANDLING SYSTEM : COAL HANDLING
WATER TREATMENT PLANT : DM PLANT FUEL : COAL
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Plant details -Indsil Energy Capacity : 1 x 12 MW - CPP Boiler - AFBC : 1X50TPH, 67 KSC, CVPL Turbine & Auxiliaries : 12 MW - TRIVENI MAKE Fuel Handling System : Coal handling Water Treatment Plant : DM PLANT Cooling Tower : AIR COOLED
CONDENSER Fuel : Coal, Washery reject
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Plant detail – Ankit Metal Capacity : 1 x 12 MW - CPPBoiler : 1X25TPH AFBC, 1X38 TPH HRSG, CVPL MAKE Turbine & Auxiliaries : 12 MW - TEILFuel Handling System : CRUSHING, SCREENING & CONVEYING SYSTEM - AMPL Water Treatment Plant : DM PLANT – ION EXCHANGECooling Tower : AIR COOLED CONDENSE - PAHARPUR
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Capacity : 1 x 12 MW – CPP Boiler : 1X35 TPH AFBC, 2 NO HRSG CVPL MAKE Turbine & Auxiliaries : 12 MW - TIRUVENIFuel Handling System : CRUSHING, SCREENING & CONVEYING SYSTEM Water Treatment Plant : RO DM PLANT Cooling Tower : AIR COOLED CONDENSER
Plant detail – HI – TECH MINERALS (COVAI) LIMITED
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Plant details -Prathyusha Power
CAPACITY : 1 X 10 MW - IPP BOILER - : 45 TPH (STOKER FIRED
THERMODYNE, CHENNAI) 70% BIOMASS- 30 % COAL
TURBINE & AUXILIARIES : 1X 10 MW - SIEMENS FUEL HANDLING SYSTEM : BIOMASS & COAL -
HYQUIP WATER TREATMENT PLANT : RO-DM PLANT- DOSHI
ION
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Plant detail - Hothur Steels
CAPACITY : 10 MW - CAPTIVE POWER PLANT
BOILER & AUXILIARIES : 3 Nos. 10 TPH HRSG + 1 No. 25 TPH AFBC - Thermodyne
TURBO GENERATOR : SIEMENS FUEL HANDLING SYSTEM : Coal WATER TREATMENT PLANT : DM PLANT CONDENSER : Water Cooled
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Plant details -OPG Renewable Energy CAPACITY : 1 X 10 MW - CPP BOILER - : 25 TPH AFBC &2X11.5
WHRB -CVPL TURBINE & AUXILIARIES : 1X10MW- TIEL FUEL HANDLING SYSTEM : COAL HANDLING
WATER TREATMENT PLANT : RO-DM PLANT COOLING TOWER : AIR COOLED
CONDENSER FUEL : COAL
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Plant details -SYNERGY SHATHI RENEWABLE ENERGY LIMITED (LUCAS
TVS)
CAPACITY : 1 X 10 MW - CPPBOILER : 45 TPH & 64 Kg/sq cm, 95 °C
TURBINE & AUXILIARIES : 1X10MW- TIEL FUEL HANDLING SYSTEM : BIOMASS & COAL – South Coast
Energy SystemsWATER TREATMENT PLANT : RO CUM DM PLANT – Thermax
COOLING TOWER : AIR COOLED CONDENSER FUEL : BIOMASS
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Plant details -Aurobindo Agro
CAPACITY : 1 X 8.5 MW - IPP BOILER - : 40 TPH - WALCHAND TURBINE & AUXILIARIES : 1X 8.5 MW - TRIVENI FUEL HANDLING SYSTEM : BIO MASS & COAL WATER TREATMENT PLANT : DM PLANT -DOSHI ION CONDENSER : AIR COOLED
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Plant details - Amrit Environmental Tech P Ltd
CAPACITY : 1 X 8 MW - CPP BOILER - : TURBINE & AUXILIARIES : 1X 8 MW FUEL HANDLING SYSTEM : COAL HANDLING
WATER TREATMENT PLANT : DM PLANT FUEL : COAL
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Plant details -Concast ferro inc
CAPACITY : 1 X 4 .5 MW - CPP BOILER - : 22 TPH BF-GAS FRIED
THERMAx - MAKE TURBINE & AUXILIARIES : 1X 4.5 MW WATER TREATMENT PLANT : DM PLANT (RO
BASED ) 6M3/HR
COOLING TOWER : WATER COOLED
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Plant details -Cabot India Ltd
CAPACITY : 1 X 4 MW - CPP BOILER - : 38.5 TPH TAIL GAS FRIED
THERMAL SYSTEM TURBINE & AUXILIARIES : 1X 4 MW - TRIVENI WATER TREATMENT PLANT : DM PLANT -
AQUATECH COOLING TOWER : AIR COOLED -GEA
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Plant detail - MRF Limited CAPACITY : 30TPH -20 KSC BOILER : FBC BOILER WITH MULTI FUEL FUEL HANDLING SYSTEM : COAL & BOI MASS WATER TREATMENT PLANT : DM PLANT- SOFTNER CONDENSER : WATER COOLED
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Resurgent Group- Business Areas High Pressure Fired Boilers -
FBC/ Stoker/PF fired for Coal, Lignite, Biomass, Oil / Gas fired for Natural Gas, Blast Furnace (BFG), COG (Coke Oven), CO etc.
Waste Heat Boilers (WHB) for process WHRSGs for GTCC (Gas turbine Combined Cycle) Chemical Recovery Boilers, Evaporation and
Recaustisizing plants for Pulp and Paper mills
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Resurgent Group- Business Areas
Design and supply of Power Plant Piping and Balance of Plant
Electrical and Instrumentation – System design, procurement,
installation
Erection, Commissioning and Testing services for Power plants
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Resurgent Group- Business Areas
Operation and Maintenance (O&M) of Power Plants
EPC execution of small and medium power plants
Software Services
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Resurgent Group- Constituent Companies
Enmas Engineering Private Limited Enmas Andritz Private Limited GB Engineering Enterprises Pvt. Ltd. Enmas GB Power Systems Projects Limited Enmas Engenius Projects Limited.
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ENMAS BOILERS & PROCESS EQUIPMENT PVT
LTD Ram E&I Systems Resurgent Software Technologies
Resurgent Group- Constituent Companies
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Enmas Andritz Private Limited:
An ISO 9001 company, handles the business in Pulp and Paper - Recovery boilers, Falling film Evaporators, Recaustisizing plant, Lime Kilns and other critical components of the Chemical Recovery Island of a Pulp and Paper mill. From 1989 Enmas worked in technical collaboration with AHLSTROM of Finland (presently ANDRITZ) in pulp and paper. While the company retains clientele from across the Indian Pulp and Paper industry, executed prestigious orders from abroad - Turkmenistan, Indonesia, Thailand, Estonia, Kenya, Iran, China, Bulgaria, Tanzania etc.
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Enmas GB Power Systems Projects limited:
Handles the power boiler business of the group, offers the state of the art high pressure boilers for burning all types of fuels such as coal, oil, gas, biomass, waste heat etc and power plant auxiliary systems. The boilers can be designed with fluidized bed combustion, spreader stoker firing, pulverized fuel firing etc.
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Enmas Engineering Private Limited:
Supports the group’s business with full range of Engineering and Project Management services for boilers, using fuels - coal, oil / gas, biomass and waste heat etc. An ongoing technical collaboration with Mitsui Babcock Energy Limited, UK provides access for state of the art technology for various types of high-pressure boilers upto 300 tph capacity, including fluidized bed combustion boilers.
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GB Engineering Enterprises Private Limited:
The manufacturing arm, is accredited under ISO 9001. Apart from being an IBR (Indian Boiler Regulations) approved Boiler shop, retains ASME U & S stamps. Boilers to European PED with CE stamping are manufactured. With a large manufacturing facility of over 70,000 sq.meters and covered area of over 15,000 sq.meters, GB is a leading manufacturer of Boiler pressure parts, pressure vessels, Deaerators, and Heat exchangers.
GB has collaboration with SWS / Italy for Deaerators, Desalination and effluent treatment plants in India. GB also partners Ansaldo Boilers for Utility Boilers and Macchi for manufacture of GT HRSGs in India.
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Enmas Engenius Projects Limited:
Supports the group with complete range of erection and commissioning activities of boiler, and other plant and equipment of chemical recovery Island and power plants including rehabilitation and modernization. The partner company Engenius Erectors is involved in the erection and commissioning of turbo generators for thermal, hydro and nuclear plants, gas turbines, waste heat boilers, air compressors and feed systems.
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Ram E&I Systems
Ram E&I Systems, which carries out systems engineering, detailed engineering, procurement, supply, testing, erection and commissioning of industrial automation and electrical systems of power and process plants.
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ENMAS O & MRedefining Power plant Life
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RESURGENTCustomer Service Through
Partnering
Resurgent Software Technologies
Resurgent Software Technologies, the software arm which specialises in custom enterprise solutions for small and medium enterprises as well as remote plant monitoring systems.
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ENMAS O & MRedefining Power plant Life
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RESURGENTCustomer Service Through
Partnering
Customer Partnering
The synergy of these business entities with staff strength of above 800, cover the whole spectrum of services from concept to commissioning and extended till lifecycle operation - Engineering, Project Management, Manufacturing, Constructions, O&M services.
We at RESURGENT GROUP will be happy to associate with your esteemed organization for your projects.
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ENMAS O & MRedefining Power plant Life
Cycle
RESURGENTCustomer Service Through
Partnering