Manual Atlas Copco Zrzt110-315

ZR/ZT 110-425-FF & ZR/ZT 132-500 VSD-FF

MATCHING

ALL NEEDS

2935 x466 13_ZRZT110-315_TALENVERSIES_v1.1.qxp 26/09/2005 11:29 Pagina 1

libre de aceite del compresor de tornillo rotativo de la serie

con accionamiento de velocidad variable y variantes Full Feature

Atlas Copco


El camino más corto para maximizar su rentabilidad es minimizar

los costos operativos. Debido a que el consumo de energía es el factor principal en un

coste del ciclo de vida del compresor, el enfoque en el diseño de los nuevos Atlas Copco

Compresores Z está en el ahorro de energía en todas las formas imaginables. Este enfoque es

de R& D, fabricación, instalación y servicio post-venta.

que base de un concepto de desarrollo de producto total que abarca todas las etapas

Consultores Copco evalúan el aire

demanda el perfil de su aplicación

y sugerir el mejor compresor

selección para el trabajo.

Ahorros reales se basan en hechos. Atlas

La evaluacion de las necesidades a fondo

Energia

Circular

La tecnologa central derecho

Atlas Copco domina todos los de compresión

principio y proporciona la mayor cantidad de energía

tecnología eficiente para la necesaria

presión y caudal.

La mejor disposicin de

Máquinas de velocidad fija están bien cuando pueden

funcionan a plena carga la mayor parte del tiempo. Pero cuando el aire

puede lograr considerables ahorros de un 35%.

fluctua, el accionamiento de velocidad variable Los accesorios innovadores

El IMD integrado ofrece secador de adsorcion

aire seco de alta calidad con la menor presión

caída y utiliza el calor del compresor

para la regeneración. Dos características que

conducen al ahorro de energía significativo.

El concepto de ahorro de energia

100

%oil-free

air

g

uarante

e

d


Z - La eleccin correcta

Seguridad

los mas bajos

los costos

de energia

confiabilidad

Recuperacin de Energia

El calor del proceso de compresión

se pueden recuperar y poner a buen

uso en los procesos endotérmicos,

calefacción de edificios, etc

Completa

el mas alto de

El seguimiento profesional

Un Contrato de servicio Atlas Copco

le asegurará el mantenimiento integral

de prevención, respuesta inmediata y

repuestos originales ... en todo el mundo.

Seguro

Proceso y el medio ambiente

libre de contaminacin

Simple

100 % aire libre de aceite = no hay filtros necesarios

EficienteUna instalacion completa de multiples compresores

se pueden control centralizado, para lograr una banda a prueba de presin y el menor coste total de energia.

El sistema completamente optimizado la puesta en marcha

La instalacion sin problemas y

Aire libre de aceite, una cuestion de sentido comun

Un Atlas Copco sin aceite Z-compresor esrealmente plug-and-play. Ninguna asambleacampo especial es necesaria. Ponga la

maquina en un suelo liso, conecte la linea de alimentacin y la toma de comprimidos EAIR ... y presionar el boton de inicio.

No hay caida de presion del filtro = menos energia

s truly

y is


El concepto de fiabilidad total

Una máquina eficiente ahorra dinero sólo si funciona de forma fiable durante todo el día.

Y no sólo hoy, sino día tras día, año tras año, con intervenciones de los servicios mínimos

y prolongados intervalos de revisión.

Desde hace más de un siglo, Atlas Copco ha sido la construcción de máquinas que

nunca tan intemporal.resisten la prueba del tiempo. Con la probada compresores Z, la fiabilidad no ha sido

El socio con experiencia

Atlas Copco es líder mundial

en tecnología de aire comprimido,

con más de 100 años de experiencia

en sistemas de compresión de aire.

Circulo de

fiabilidad

El diseño integrado

Tuberías internas, secador de aire integral,

a unidad integrada de velocidad variable,

100% de componentes iguales, controles consolidados ...

la única manera de garantizar una fiabilidad total.

La Solucion completa

Compresor, el secador, la unidad, filtros,

sistema de control ... todos llevan la misma

marca de calidad: el logotipo Atlas Copco.

ZZPushing the limits in reliability


eficiencia energetica

Empujando los limites de

Pushing the limits in

safety

ZZ

ZZ

ZZ

ZZ

The new generation of Z-compressors provides you with

unprecedented freedom to select the features that add up to

your perfect match.

The wide range of choices allows you to tailor the

compressor to your specific needs. All options are perfectly

compatible, safeguarding the lowest operational cost and

the highest reliability.

The compressor you want is the compressor we build.

Select the perfect match

tailored to your needs

Pressure 50 Hz: 7.5 bar

8.6 bar

10 bar

60 Hz: 7 bar / 100 psi

8.6 bar / 125 psi

10.4 bar / 150 psi

Capacity (power) 110 kW (fixed speed)

132 kW (fixed speed & VSD - Variable Speed Drive)

145 kW (fixed speed)










500 kW (VSD - Variable Speed Drive)

Cooling ZR: watercooled

ZT: aircooled (up to 315 kW)


ZZ

ZZ

ZZ

ZZ

Ambient temperature Standard machine: operating range between

0 and 40 °C

HAT (High Ambient Temperature) version: operating

range between 0 and 50 °C

Winterization option: temperatures to -20 °C

Dryer MD dryer for dry air at no energy cost:

integrated IMD for Z 110-275 and Z 132-315 VSD

free-standing MD for ZR 300-415 and ZR 400-500 VSD

BD/XD dryer for very dry air

Compressor without dryer

Motor drive Fixed Speed Drive

Variable Speed Drive (VSD) -

saving up to 35 % in energy costs

In/outdoor Standard package for indoor use

Outdoor variant mounted in a standard container

(up to 315 kW)

... Select additional options


0

Excellence is achieved in all aspects of the design

and manufacturing of the new oil-free ZR/ZT 110-500

range. The result is top quality and high reliability.

Within this range, the ZR/ZT 132-500 VSD-FF

compressors take the Total Energy Concept to its full

potential, combining two of the biggest energy savers

within the Full Feature VSD compressor package itself:

the (I)MD dryer and the Variable Speed Drive.

ZR/ZT 110-425-FF and ZR/ZT 132-500 VSD-FF

Capacity range (50 & 60 Hz)

0 120

7

250

260

15

550

1320

80

2800

l/s

m3/min

cfm

ZT: Aircooled / ZR: Watercooled / VSD: Variable Speed Drive / FF: Full Feature

See data pages for range details

Proven Z-technology

in one package

Watercooled ZR 160 VSD-FF

Integrated VSD, Full Feature version with IMD dryer

Watercooled ZR-FF: air/oil/coolant flow

Excellence by design

Completely oil-free – no risk of oil-contaminated air

No oil in the condensate

Completely ready-to-use package

Easy, low cost installation – no foundations

Air and watercooled versions

Low cooling water consumption with watercooled variant

Proven reliability

True performance as per ISO 1217, Annex C, Ed. 3

Flexible as a base load or a top load machine

Consistent performance over the lifetime of the compressor

Operator and service friendly

Silenced package

Very low vibration level

Energy saving Variable Speed Drive & Full Feature

versions available

Integrated IMD dryer in FF version

(with

ZR 110-425-FF

ZR 132-500 VSD-FF

ZT 110-275-FF

ZT 132-315 VSD-FF


Elemento debaja presión

Filtro de aireEntrada de aire

Elemento de altapresión

Refrigerador posterior

Refrigerador Intermedio

aire

agua

aceite

Salida de aire seco

secador IMD

2000

120

4240

0 500

30

1060

1000

60

2120

1500

90

3180

2500

150

5300

l/s

m3/min

cfm

Complete ZR/ZT range

* only for watercooled versions ** standard on LV, optional on MV

Complete scope

suiting all needs

Many features are included as standard. Some applicationsmay also need or benefit from additional options.

Standard

Air intake filter and silencer

Air intake flexible

Stainless steel inter and aftercooler cores *

Inter and aftercooler water traps and electronic drains

Outlet air silencer

Six sided silencing canopy

Terminal expansion joints – air and water side

Outlet air flange

Complete water circuit *

Single point inlet and outlet cooling water connection *

Back-flush arrangement for cooler cleaning *

Complete oil circuit pre-piped

Built-in oil breather system

AGMA class 13, DIN class 5 gears

Electric IP 55 motors pre-mounted **

Starters **

Pre-mounted electrical and VSD cubicles

Skid with no need for foundations

Suppression of emissions/harmonic distortions in VSD

Options

Energy recovery *

Automatic water shut-off valve *

Anti-condensation heater for motor

PT1000’s in motor windings

PT1000’s in motor bearings

Witness performance test

Material certificates

IT network for VSD

Pre-filter for air inlet

Separate air intake

Oversized motor (no use of Service Factor)

Thermostatic water valve for ZR VSD

Bypass over IMD

PDp filter after IMD

Pressure dewpoint sensor after IMD

SPM (shock pulse measurement) monitoring

Aircooled ZT 160 VSD-FF

Integrated VSD, Full Feature version with IMD dryer

Aircooled ZT: air/oil/coolant flow

er

Air in

Air out

Air filter

Low pressureelement

Intercooler(with pre-cooler)

High pressureelement

Aftercooler(with pre-cooler)

Oilcooler

ZR 55-750

ZR 90-900 VSD

ZT 55-275

ZT 90-315 VSD


In every detail Atlas Copco Z-compressors are

designed and manufactured to the highest standards

of quality and reliability. There are no hidden extras or

complicated installation requirements: every unit is

delivered as a complete and integrated package,

ready to run.

Inlet compensators standard on all piping connections

H

a

C

GWater separator

the labyrinth design efficiently separates the condensate from the

compressed air

electronic drains are offered as standard

low moisture carry-over protects downstream equipment

better dryer performance

field proven design

Proven Z-technology

unique Z-seal design guarantees

100 % oil-free air

operation far below

critical speed

high overall efficiency

no oil ‘clean up’ problems

Superior element bearings

high stability under varying

load conditions

easily adapts to changing loads

no need for pre-lubrication/

stabilisation time

Superior design in every detail

Advanced Elektronikon®

control and monitoring system

Oil-free screwcompression element

IMD dryer

Watercooled

ZR 315 VSD-FF

Watercooled

ZR 425

Coolers & water separator

Oil-free screwcompression element


High precision gears

according to AGMA Q13/DIN

Class 5

long lifetime

low transmission losses

low noise and vibration

Gearbox breathing system

efficient filter combined with

venturi system

keeps the oil inside the

gearbox

no oil fumes in the atmosphere

Inlet valve

air operated diaphragm

lowest unloaded power

positive interlock with unload

valve

Efficient filtration of

the intake air

machine mounted,

easy to maintain

minimum intake losses

High efficiency cooling (watercooled ZR compressor)

coolers with tubes of special corrosion resistant stainless steel (R249)

star profile increases heat transfer

very low approach temperatures

– nearly perfect intercooling – saves energy

– nearly perfect aftercooling – enhances dryer performance

s

Advanced Elektronikon® control and monitoring system

overall system performance status with pro-active service indications,

alarms for malfunctions and safety shutdowns

multi-language selectable display

all monitoring and control functions via one interface

wide communication possibilities

integration possible in many process control systems (field bus system)


0.5

bar

energy savings with VSD

Process pressure

Pressure - Standard load-unload - 0.5 bar

Pressure - turbo-modulating - 0.2 bar

Pressure - VSD - 0.1 bar

Why Variable Speed Drive (VSD) compressors ?

Because a VSD compressor precisely follows the

varying air demand that is typical in most production

facilities, it dramatically reduces the energy bill and

provides many additional benefits. The result is a fast

payback of the investment and huge yearly savings long

after that.

Because energy constitutes the biggest portion of the

life cycle cost of a compressor, these savings have a

significant impact on the operational costs of your

compressed air system.

Predicting your savings

Call upon the expertise of Atlas Copco specialists and have

an assessment carried out in your factory.

A detailed report will show your current operation and

the achievable savings when adding a VSD solution to your

compressed air system.

Direct energy savings of up to 35 %

Unload losses are reduced to a minimum

No blow-off of compressed air to the atmosphere

Load/no load transition losses are eliminated

The precise pressure control of the VSD compressor allows

for a tighter pressure band and a lower average working

pressure, resulting in reduced energy consumption

Indirect savings

The lowered system pressure obtained by the VSD

compressor provides additional yearly savings:

– other base-load compressors will consume up to

5 % less energy

– leak losses - always present in compressed air systems -

are significantly reduced: e.g. leakage at 6 bar(e) is

13 % less than at 7 bar

– most compressed air applications consume less air

at a reduced pressure

In addition to the direct savings, the combination of above

elements could add up to another 10 % energy savings on

the complete compressed air installation.

STABLE SYSTEM PRESSURE

investment

maintenance

energy


0

400

800

10 20

NO CURRENT PEAKS

Star Delta

DOL

Soft Starter

VSD

% F

ull

lo

ad

cu

rre

nt

Seconds

100 %

COMBINED MOTOR/CONVERTER EFFICIENCY

maximumminimum

Motor speed

integrated VSD

non-integrated VSD

OPERATING RANGE

speed windows

minimum maximum

Flow

Atlas Copco integrated solution

non-integrated solution

Integrated VSD - The only way

The machine is tested for the complete speedrange to eliminate all "speed windows" that canjeopardize the energy savings and the stablesystem pressure.

The Elektronikon® system controls the compressorand the integrated converter; this ensuresmaximum machine safety and allows for easynetworking of the compressor.

The electric motor is specifically designed forVSD operation. Bearings are protected againstinduced bearing currents and both motor andconverter are perfectly tuned to obtain the bestefficiency over the entire speed range. Coolingair flow to the motor is optimized over thecomplete range.

Mechanical enhancements are made to ensurethat gears and bearings receive properlubrication at all speeds and that all componentsoperate well below critical vibrations.

All Atlas Copco VSD compressors are EMC tested and certified. Externalsources do not influence the compressor operation, nor does the compressordisturb other equipment via emissions or via the power supply line.

Additional VSD benefits

The stable system pressure provides stability for all

processes using compressed air.

Current peaks during start-up are eliminated

– VSD compressors can be started and stopped without

limitation

– starting the compressor no longer leads to current peak

penalties

Often, smaller transformers, breakers, fuses and cables can

be used, saving on the electrical installation costs.


Dry air Hot unsaturated air

Cold saturated air Hot saturated air

Dryingsection

Regenerationsection

The Full Feature compressor –

a compact, all-in-one quality air solution

The Full Feature concept is a total installation,

providing dry compressed air out of the box. Integrating

the IMD dryer and its Variable Speed Drive on VSD

models, this compact package offers high quality air at

the lowest cost with the highest reliability:

The IMD adsorption dryer eliminates the moisture before

it enters the air net, ensuring a reliable process and an

impeccable end product. No external energy is needed for

the IMD to dry the air, resulting in large savings over the

lifetime of the compressor.

The pressure drop through the dryer is minimal, which

again cuts down the operating cost.

Reduced floor space thanks to the efficient integration of the

dryer into the compressor canopy.

The Full Feature compressor is a pre-wired and

pre-piped solution, ready to use.

The IMD drying principle

Aircooled

ZT 315 VSD-FF


Savings

0 500 1000 1500 2000 2500 3000

1060 2120 3180 4240 5300 6360

l/s

cfm

0 500 1000 1500 2000 l/s

cfm1060 2120 3180 4240

Direct Savings

The IMD drying process requires no external energy; over timethis results in large savings.

Other than direct energy input, the pressure drop in dryerscauses indirect energy consumption as well. IMD dryers have avery low pressure drop, which leads to a further reduction inenergy cost.

* Assumptions: 1kWh = 0.05 €/$ – 8000 h/year

Advanced control and monitoring

– One integrated control system for compressor and dryer

– Monitoring of the IMD dryer includes:

Temperature readings of

– IMD dryer inlet and outlet

– regeneration air inlet and outlet

– mix air inlet

Pressure dewpoint after the IMD (option)

Loading reporting of dryer

Indirect Savings

4000

3500

3000

2500

2000

1500

1000

500

0 Flow

Flow

Savings

for each 0.1 bar (1.4 psi) pressure drop

Ye

arl

y s

av

ing

s*

(€

/$

)

IMD

Sa

vin

gs

En

erg

y s

av

ing

s*

(€

/$

/ye

ar)

80 000

70 000

60 000

50 000

40 000

30 000

20 000

10 000

0

IMD

Refrigerant dryer

Heat reactivated dryer

Heatless dryer

Energy savings with Full Feature

Watercooled

ZR 160 VSD-FF


HAT version keeps cool in hot spots

ContainAIR is out there

Reliable technology for tough conditions

Operating air compressors in very hot environments

has been a challenge to plant engineers for many years.

Often, the only solution was to order custom built units,

at high additional expense and with long and

unpredictable delivery times.

Standard solution

With the new High Ambient Temperature (HAT) compressors,

Atlas Copco offers an off-the-shelf standard solution.

HAT compressors operate comfortably at high intake and

cooling air/water temperatures of up to 50 °C.

Reliable operation is ensured by...

enhanced mechanical design

optimized cooling

proper motor sizing

The HAT compressor is a thoroughly tested package to prevent

any uncertainties and surprises.

Be it for a temporary need or simply because there

is no room inside your factory, Atlas Copco ContainAIR

delivers air wherever you need it. Installed in a 20 ft.

container, ContainAIR has all the features of its stationary

oil-free relatives, but adds flexibility and mobility.

ContainAIR is available for all compressor

configurations, VSD and FF versions (up to 315 kW).

Totally self-contained and rugged, it runs around

the clock. Winterized versions are optional.

When the going gets tough, ContainAIR gets going.


When specifying the true performance of an air

compressor, at least three parameters must be considered:

Capacity

The standard to which the capacity is measured

Working pressure

The point where the delivery pressure is measured

Power consumption

The compressor package power required at an effective

working pressure (including all internal losses from inlet

to outlet) and the drive motor efficiency

Atlas Copco Z-compressors are measured according to

ISO 1217, Annex C, Edition 3, stipulating the FAD

measurement at the outlet of the package, net of all losses.

Atlas Copco specifications correspond to the capacity and

pressure which the customer receives, not to what the

compressor sucks in. Differences can be substantial.

Intake volume

Inlet flow referred tocompressor element inlet

conditions. Seal leakages andinlet losses should not deprive

you the air you paid for.

Delivered volume

FAD according to ISO 1217,Annex C, Edition 3.

A Z-compressor truly gives what is promised.

FAD - l/s - m3/min - cfm

External leakages Net usable

air

Site

conditions

External leakages

Intake volume - l/s - m3/min - cfm

Global presence

Local service

True performance

Atlas Copco offers a complete portfolio of Aftermarket

products, unrivalled in today’s compressed air industry.

High quality service is delivered locally: Atlas Copco

is present in 150 countries around the world.

A sophisticated logistics concept brings genuine parts

to your doorstep in record times, across the globe.

Service Plans perfectly meet the needs of your business

and ensure a constant productivity at peak level.

Three levels are available: Total Responsibility Plan,

Preventative Maintenance Plan and Inspection Plan.

Consultancy services and on-site measurements help

optimizing the complete air net, minimizing leak losses

and maximizing energy savings. Following packages

can be included individually or combined:

in-depth system audits based on

actual measurements

remote monitoring via the Internet

energy savings via system control

and management.


FF

(w

ith

IM

D D

rye

r)P

ac

k (

w/o

IM

D D

rye

r)F

F (

wit

h I

MD

Dry

er)

Pa

ck

(w

/o I

MD

Dry

er)

FF

(w

ith

IM

D D

rye

r)P

ac

k (

w/o

IM

D D

rye

r)

Technical data

ZR 110-425 and ZR 132-500 VSD compressors - 50 Hz

ZR Free air delivery (1) Installed Cooling Pressure Sound pressure Weight Dimensions

watercooled motor water dewpoint (3) level (4)

consump-

tion (2)

Typew/o duct with duct A B C

l/s m3/min cfm kW l/s °C dB(A) dB(A) kg mm mm mm

50 Hz - 7.5 bar(e)

ZR 110 318 19.1 674 110 3.5 -28 70 68 3265 3440 2000 1650

ZR 132 367 22.0 778 132 4.1 -29 70 68 3390 3440 2000 1650

ZR 145 394 23.6 835 160 4.2 -30 70 68 3530 3440 2000 1650

ZR 160 471 28.3 998 160 4.4 -25 67 66 4705 4340 2000 1650

ZR 200 607 36.4 1286 200 5.1 -25 67 66 5365 4340 2000 1650

ZR 250 726 43.6 1538 250 5.8 -28 67 66 5360 4340 2000 1650

ZR 275 780 46.8 1653 275 6.2 -30 67 66 5560 4340 2000 1650

ZR 110 318 19.1 674 110 1.7 - 67 65 2635 2540 2000 1650

ZR 132 367 22.0 778 132 1.9 - 67 65 2760 2540 2000 1650

ZR 145 394 23.6 835 160 2.0 - 67 66 2900 2540 2000 1650

ZR 160 471 28.3 998 160 2.3 - 67 66 3795 3140 2000 1650

ZR 200 607 36.4 1286 200 3.0 - 67 66 3995 3140 2000 1650

ZR 250 726 43.6 1538 250 3.7 - 67 66 3990 3140 2000 1650

ZR 275 780 46.8 1653 275 4.1 - 67 66 4190 3140 2000 1650

ZR 300 775 46.5 1642 315 4.0 - 70 69 6650 3700 2400 2120

ZR 315 855 51.3 1812 315 4.4 - 71 69 6650 3700 2400 2120

ZR 355 949 56.9 2011 355 4.8 - 71 69 6950 3700 2400 2120

ZR 400 1049 62.9 2223 400 5.4 - 71 70 7050 3700 2400 2120

ZR 425 1162 69.7 2462 450 6.2 - 72 70 7250 3700 2400 2120

50 Hz - 8.6 bar(e)

ZR 110 285 17.1 604 110 3.1 -28 70 68 3265 3440 2000 1650

ZR 132 326 19.6 691 132 3.5 -29 70 68 3390 3440 2000 1650

ZR 132 VSD 364 21.8 771 132 3.9 -28/-32 68-72 66-69 3500 3440 2000 1650

ZR 145 362 21.7 767 160 3.9 -30 70 68 3530 3440 2000 1650

ZR 160 435 26.1 922 160 4.2 -25 67 66 4705 4340 2000 1650

ZR 160 VSD 431 25.9 913 160 4.2 -28/-32 68-74 66-71 3500 3440 2000 1650

ZR 200 553 33.2 1172 200 4.8 -25 67 66 5365 4340 2000 1650

ZR 250 691 41.5 1464 250 5.6 -28 67 66 5360 4340 2000 1650

ZR 250 VSD 721 43.3 1528 250 5.8 -25/-30 63-73 62-71 6080 4340 2000 1650

ZR 275 723 43.4 1532 275 5.8 -30 67 66 5560 4340 2000 1650

ZR 315 VSD 836 50.2 1771 315 6.8 -25/-30 63-73 62-71 6080 4340 2000 1650

ZR 110 285 17.1 604 110 1.5 - 67 65 2635 2540 2000 1650

ZR 132 326 19.6 691 132 1.7 - 67 65 2760 2540 2000 1650

ZR 132 VSD 369 22.1 782 132 1.9 - 62-68 61-66 2870 2540 2000 1650

ZR 145 362 21.7 767 160 1.9 - 67 66 2900 2540 2000 1650

ZR 160 435 26.1 922 160 2.2 - 67 66 3795 3140 2000 1650

ZR 160 VSD 434 26.0 920 160 2.2 - 62-70 61-66 2870 2540 2000 1650

ZR 200 553 33.2 1172 200 2.8 - 67 66 3995 3140 2000 1650

ZR 250 691 41.5 1464 250 3.5 - 67 66 3990 3140 2000 1650

ZR 250 VSD 721 43.3 1528 250 3.7 - 63-73 62-71 4710 3140 2000 1650

ZR 275 723 43.4 1532 275 3.8 - 67 66 4190 3140 2000 1650

ZR 300 723 43.4 1532 315 4.1 - 71 70 6650 3700 2400 2120

ZR 315 798 47.9 1691 315 4.5 - 72 70 6650 3700 2400 2120

ZR 315 VSD 836 50.2 1771 315 4.3 - 63-73 62-71 4710 3140 2000 1650

ZR 355 886 53.2 1877 355 4.9 - 72 72 6950 3700 2400 2120

ZR 400 978 58.7 2072 400 5.4 - 72 71 7050 3700 2400 2120

ZR 400 VSD 1114 66.9 2361 425 6.4 - 68-75 66-73 8350 4060 2470 2120

ZR 425 1081 64.9 2291 450 6.2 - 73 71 7250 3700 2400 2120

ZR 500 VSD 1318 79.1 2793 525 7.6 - 68-76 66-74 8350 4060 2470 2120

50 Hz - 10 bar(e)

ZR 110 265 15.9 562 110 3.3 -28 70 68 3265 3440 2000 1650

ZR 132 313 18.8 663 132 3.8 -29 70 68 3390 3440 2000 1650

ZR 132 VSD 330 19.8 699 132 4.1 -28/-32 68-72 66-69 3500 3440 2000 1650

ZR 145 334 20.0 708 160 4.1 -30 70 68 3530 3440 2000 1650

ZR 160 402 24.1 852 160 4.3 -25 67 66 4705 4340 2000 1650

ZR 160 VSD 392 23.5 831 160 4.4 -28/-32 68-74 66-71 3500 3440 2000 1650

ZR 200 504 30.2 1068 200 4.9 -25 67 66 4905 4340 2000 1650

ZR 250 629 37.7 1333 250 5.6 -28 67 66 5360 4340 2000 1650

ZR 250 VSD 648 38.9 1373 250 5.8 -25/-30 67-73 65-71 6080 4340 2000 1650

ZR 275 689 41.3 1460 315 6.0 -30 67 66 5560 4340 2000 1650

ZR 315 VSD 746 44.8 1581 315 6.7 -25/-30 67-73 65-71 6080 4340 2000 1650

ZR 110 265 15.9 562 110 1.6 - 67 65 2380 2540 2000 1650

ZR 132 313 18.8 663 132 1.8 - 67 65 2440 2540 2000 1650

ZR 132 VSD 333 20.0 706 132 1.9 - 62-68 61-66 2590 2540 2000 1650

ZR 145 334 20.0 708 160 1.9 - 67 66 2580 2540 2000 1650

ZR 160 402 24.1 852 160 2.3 - 67 66 3795 3140 2000 1650

ZR 160 VSD 394 23.6 835 160 2.1 - 62-70 61-66 2590 2540 2000 1650

ZR 200 504 30.2 1068 200 2.9 - 67 66 3995 3140 2000 1650

ZR 250 629 37.7 1333 250 3.6 - 67 66 3990 3140 2000 1650

ZR 250 VSD 648 38.9 1373 250 3.7 - 64-70 65-68 4710 3140 2000 1650

ZR 275 689 41.3 1460 315 4.0 - 67 66 4190 3140 2000 1650

ZR 300 689 41.3 1460 315 4.2 - 71 70 6650 3700 2400 2120

ZR 315 765 45.9 1621 315 4.5 - 72 70 6650 3700 2400 2120

ZR 315 VSD 746 44.8 1581 315 4.3 - 63-73 62-71 4710 3140 2000 1650

ZR 355 846 50.8 1793 355 4.9 - 73 71 6950 3700 2400 2120

ZR 400 939 56.3 1990 400 5.4 - 73 71 7050 3700 2400 2120

ZR 400 VSD 979 58.7 2074 425 5.7 - 69-76 66-73 8350 4060 2470 2120

ZR 500 VSD 1150 69.0 2437 525 7.6 - 69-77 66-74 8350 4060 2470 2120


FF

(w

ith

IM

D D

rye

r)P

ac

k (

w/o

IM

D D

rye

r)F

F (

wit

h I

MD

Dry

er)

Pa

ck

(w

/o I

MD

Dry

er)

FF

(w

ith

IM

D D

rye

r)P

ac

k (

w/o

IM

D D

rye

r)

C

A

B

Technical data

ZT 110-275 and ZT 132-315 VSD compressors - 50 Hz

ZT Free air delivery (1) Installed Installed Pressure Sound pressure Weight Dimensions

aircooled motor fan motor dewpoint (3) level (4)


l/s m3/min cfm kW kW °C dB(A) dB(A) kg mm mm mm

50 Hz - 7.5 bar(e)

ZT 110 312 18.7 661 110 4.8 -28 72 70 4095 4040 2000 1650

ZT 132 360 21.6 763 132 4.8 -29 73 70 4220 4040 2000 1650

ZT 145 386 23.2 818 160 4.8 -30 73 71 4360 4040 2000 1650

ZT 160 457 27.4 968 160 8.8 -30 77 75 5625 5040 2100 1650

ZT 200 557 33.4 1180 200 8.8 -25 77 75 6285 5040 2100 1650

ZT 250 695 41.7 1473 250 8.8 -28 77 75 6280 5040 2100 1650

ZT 275 729 43.7 1545 275 18.5 -30 77 75 6630 5040 2100 1650

ZT 110 314 18.8 665 110 4.8 - 71 70 3585 4040 2000 1650

ZT 132 362 21.7 767 132 4.8 - 72 70 3710 4040 2000 1650

ZT 145 388 23.3 822 160 4.8 - 72 70 3850 4040 2000 1650

ZT 160 457 27.4 968 160 8.8 - 77 75 5185 5040 2100 1650

ZT 200 557 33.4 1180 200 8.8 - 77 75 5385 5040 2100 1650

ZT 250 695 41.7 1473 250 8.8 - 77 75 5380 5040 2100 1650

ZT 275 729 43.7 1545 275 8.8 - 77 75 5580 5040 2100 1650

50 Hz - 8.6 bar(e)

ZT 110 281 16.9 595 110 4.8 -28 72 70 4095 4040 2000 1650

ZT 132 322 19.3 682 132 4.8 -29 73 70 4220 4040 2000 1650

ZT 132 VSD 349 20.9 739 132 4.8 -25/-30 67-71 66-70 4330 4040 2000 1650

ZT 145 357 21.4 756 160 4.8 -30 73 71 4360 4040 2000 1650

ZT 160 422 25.3 894 160 8.8 -30 77 75 5625 5040 2100 1650

ZT 160 VSD 404 24.2 856 160 4.8 -25/-30 67-74 66-71 4330 4040 2000 1650

ZT 200 510 30.6 1081 200 8.8 -25 77 75 6285 5040 2100 1650

ZT 250 661 39.7 1401 250 8.8 -28 77 75 6280 5040 2100 1650

ZT 250 VSD 690 41.4 1462 250 18.5 -25/-30 70-77 68-75 6660 5040 2100 1650

ZT 275 696 41.8 1475 275 18.5 -30 77 75 6630 5040 2100 1650

ZT 315 VSD 778 46.7 1648 315 18.5 -25/-30 70-78 68-76 6660 5040 2100 1650

ZT 110 281 16.9 595 110 4.8 - 71 70 3585 4040 2000 1650

ZT 132 322 19.3 682 132 4.8 - 72 70 3710 4040 2000 1650

ZT 132 VSD 354 21.2 750 132 4.8 - 67-74 66-71 3820 4040 2000 1650

ZT 145 357 21.4 756 160 4.8 - 72 70 3850 4040 2000 1650

ZT 160 422 25.3 894 160 8.8 - 77 75 5185 5040 2100 1650

ZT 160 VSD 410 24.6 869 160 4.8 - 67-74 66-71 3820 4040 2000 1650

ZT 200 510 30.6 1081 200 8.8 - 77 75 5385 5040 2100 1650

ZT 250 661 39.7 1401 250 8.8 - 77 75 5380 5040 2100 1650

ZT 250 VSD 690 41.4 1462 250 8.8 - 70-77 68-75 6130 5040 2100 1650

ZT 275 696 41.8 1475 275 8.8 - 77 75 5580 5040 2100 1650

ZT 315 VSD 778 46.7 1648 315 8.8 - 70-78 68-76 6130 5040 2100 1650

50 Hz - 10 bar(e)

ZT 110 260 15.6 551 110 4.8 -28 72 70 4095 4040 2000 1650

ZT 132 307 18.4 650 132 4.8 -29 73 70 4220 4040 2000 1650

ZT 132 VSD 316 19.0 670 132 4.8 -25/-30 67-71 66-70 4330 4040 2000 1650

ZT 145 327 19.6 693 160 4.8 -30 73 70 4360 4040 2000 1650

ZT 160 383 23.0 812 160 8.8 -30 78 76 5625 5040 2100 1650

ZT 160 VSD 370 22.2 784 160 4.8 -25/-30 67-74 66-71 4330 4040 2000 1650

ZT 200 485 29.1 1028 200 8.8 -30 78 76 5825 5040 2100 1650

ZT 250 605 36.3 1282 250 8.8 -28 78 76 6280 5040 2100 1650

ZT 250 VSD 610 36.6 1293 250 18.5 -25/-30 71-78 69-76 6660 5040 2100 1650

ZT 275 667 40.0 1413 315 18.5 -30 78 76 6630 5040 2100 1650

ZT 315 VSD 702 42.1 1487 315 18.5 -25/-30 71-79 69-77 6660 5040 2100 1650

ZT 110 261 15.7 553 110 4.8 - 71 70 3560 4040 2000 1650

ZT 132 309 18.5 655 132 4.8 - 72 70 3700 4040 2000 1650

ZT 132 VSD 320 19.2 678 132 4.8 - 67-71 66-70 4050 4040 2000 1650

ZT 145 329 19.7 697 160 4.8 - 72 70 3850 4040 2000 1650

ZT 160 383 23.0 812 160 8.8 - 78 76 5185 5040 2100 1650

ZT 160 VSD 384 23.0 814 160 4.8 - 67-74 66-71 4050 4040 2000 1650

ZT 200 485 29.1 1028 200 8.8 - 78 76 5385 5040 2100 1650

ZT 250 605 36.3 1282 250 8.8 - 78 76 5380 5040 2100 1650

ZT 250 VSD 610 36.6 1293 250 8.8 - 71-78 69-76 6130 5040 2100 1650

ZT 275 667 40.0 1413 315 8.8 - 78 76 5580 5040 2100 1650

ZT 315 VSD 702 42.1 1487 315 8.8 - 71-79 69-77 6130 5040 2100 1650

(1) Reference Conditions:

- Dry air

- Absolute inlet pressure 1 bar(a)

- Cooling and air intake temperature 20 °C

- Nominal working pressure:

- 7 bar(e) for 7, 7.5 and 8.6 bar(e) variants

- 9 bar(e) for 10 and 10.4 bar(e) variants

- Z VSD: 5 % derating for 380V nets

- Capacity of the compressor package measured

according to ISO 1217, Third Edition, Annex C

(2) Cooling water temp. rise of 15 °C (10 °C for FF)

(3) Pressure dewpoint is specified for

- 20 °C cooling air/water temperature

- relative humidity of 60 %

- nominal working pressure

- load level of minimum 50 %

(4) ± 3 dB(A) according to ISO 2151:2004 and using ISO 9614-2

Conversions

- 1 kg = 2.2 lbs

- 1 mm = 0.039 inch

- °F = °C x 9/5 + 32


Technical data

ZR 110-400 and ZR 132-500 VSD compressors - 60 Hz

C

A

B

ZR Free air delivery (1) Installed Cooling Pressure Sound pressure Weight Dimensions

watercooled motor water dewpoint (3) level (4)

consump-

tion (2)


l/s m3/min cfm HP l/s °C dB(A) dB(A) kg mm mm mm

60 Hz - 7 bar(e)

ZR 110 352 21.1 746 150 3.9 -28 70 68 3265 3440 2000 1650

ZR 160 463 27.8 981 200 4.4 -25 67 66 4695 4340 2000 1650

ZR 200 574 34.4 1216 250 4.9 -25 67 66 5305 4340 2000 1650

ZR 250 667 40.0 1413 300 5.4 -28 67 66 5515 4340 2000 1650

ZR 275 752 45.1 1593 350 5.9 -30 67 66 5635 4340 2000 1650

ZR 110 352 21.1 746 150 1.9 - 67 65 2635 2540 2000 1650

ZR 160 463 27.8 981 200 2.3 - 67 66 3785 3140 2000 1650

ZR 200 574 34.4 1216 250 2.9 - 67 66 3935 3140 2000 1650

ZR 250 667 40.0 1413 300 3.4 - 67 66 4145 3140 2000 1650

ZR 275 752 45.1 1593 350 3.8 - 67 66 4265 3140 2000 1650

60 Hz - 8.6 bar(e)

ZR 110 318 19.1 674 150 3.8 -28 70 68 3265 3440 2000 1650

ZR 132 VSD 364 21.8 771 175 3.9 -28/-32 68-72 66-69 3500 3440 2000 1650

ZR 145 398 23.9 843 200 4.1 -30 70 68 3530 3440 2000 1650

ZR 160 419 25.1 888 200 4.4 -25 67 66 4695 4340 2000 1650

ZR 160 VSD 431 25.9 913 215 4.2 -28/-32 68-74 66-71 3500 3440 2000 1650

ZR 200 516 31.0 1093 250 4.6 -25 67 66 5305 4340 2000 1650

ZR 250 619 37.1 1312 300 5.2 -28 67 66 5515 4340 2000 1650

ZR 250 VSD 721 43.3 1528 335 5.8 -25/-30 63-73 62-71 6080 4340 2000 1650

ZR 275 726 43.6 1538 350 5.8 -30 67 66 5635 4340 2000 1650

ZR 315 VSD 836 50.2 1771 423 6.8 -25/-30 63-73 62-71 6080 4340 2000 1650

ZR 110 318 19.1 674 150 1.7 - 67 65 2635 2540 2000 1650

ZR 132 VSD 369 22.1 782 175 1.9 - 62-68 61-66 2870 2540 2000 1650

ZR 145 398 23.9 843 200 2.1 - 68 66 2900 2540 2000 1650

ZR 160 419 25.1 888 200 2.1 - 67 66 3785 3140 2000 1650

ZR 160 VSD 434 26.0 920 215 2.2 - 62-70 61-66 2870 2540 2000 1650

ZR 200 516 31.0 1093 250 2.6 - 67 66 3935 3140 2000 1650

ZR 250 619 37.1 1312 300 3.1 - 67 66 4145 3140 2000 1650

ZR 250 VSD 721 43.3 1528 335 3.7 - 63-73 62-71 4710 3140 2000 1650

ZR 275 726 43.6 1538 350 3.7 - 67 66 4265 3140 2000 1650

ZR 300 755 45.3 1600 350 4.1 - 71 70 6550 3700 2400 2120

ZR 315 850 51.0 1801 400 4.6 - 72 70 6550 3700 2400 2120

ZR 315 VSD 836 50.2 1771 423 4.3 - 63-73 62-71 4710 3140 2000 1650

ZR 355 955 57.3 2024 450 5.1 - 72 70 6950 3700 2400 2120

ZR 400 1043 62.6 2210 500 5.6 - 72 71 7050 3700 2400 2120

ZR 400 VSD 1114 66.9 2361 570 6.4 - 68-75 66-73 8320 4060 2470 2120

ZR 500 VSD 1318 79.1 2793 703 7.6 - 68-76 66-74 8320 4060 2470 2120

60 Hz - 10.4 bar(e)

ZR 110 287 17.2 608 150 3.5 -28 70 68 3265 3440 2000 1650

ZR 132 VSD 330 19.8 699 175 3.9 -28/-32 68-72 66-69 3500 3440 2000 1650

ZR 145 336 20.2 712 200 4.1 -30 70 68 3530 3440 2000 1650

ZR 160 375 22.5 795 200 4.4 -25 67 66 4695 4340 2000 1650

ZR 160 VSD 392 23.5 831 215 4.2 -28/-32 68-74 66-71 3500 3440 2000 1650

ZR 200 459 27.5 973 250 4.7 -25 67 66 4845 4340 2000 1650

ZR 250 548 32.9 1161 300 5.2 -28 67 66 5515 4340 2000 1650

ZR 250 VSD 648 38.9 1373 335 5.8 -25/-30 67-73 65-71 6080 4340 2000 1650

ZR 275 641 38.5 1358 350 5.7 -30 67 66 5635 4340 2000 1650

ZR 315 VSD 746 44.8 1581 423 6.7 -25/-30 67-73 65-71 6080 4340 2000 1650

ZR 110 287 17.2 608 150 1.7 - 67 65 2635 2540 2000 1650

ZR 132 VSD 333 20.0 706 214 1.9 - 62-68 61-66 2590 2540 2000 1650

ZR 145 336 20.2 712 200 2.0 - 67 66 2900 2540 2000 1650

ZR 160 375 22.5 795 200 2.2 - 67 66 3785 3140 2000 1650

ZR 160 VSD 394 23.6 835 215 2.1 - 62-70 61-66 2590 2540 2000 1650

ZR 200 459 27.5 973 250 2.6 - 67 66 3935 3140 2000 1650

ZR 250 548 32.9 1161 300 3.1 - 67 66 4145 3140 2000 1650

ZR 250 VSD 648 38.9 1373 335 3.7 - 64-70 65-68 4710 3140 2000 1650

ZR 275 641 38.5 1358 350 3.6 - 67 66 4265 3140 2000 1650

ZR 300 677 40.6 1434 350 4.3 - 71 70 6550 3700 2400 2120

ZR 315 762 45.7 1615 400 4.6 - 72 70 6550 3700 2400 2120

ZR 315 VSD 746 44.8 1581 423 4.3 - 63-73 62-71 4710 3140 2000 1650

ZR 355 858 51.5 1818 450 5.1 - 73 71 6950 3700 2400 2120

ZR 400 945 56.7 2002 500 5.5 - 73 71 7050 3700 2400 2120

ZR 400 VSD 979 58.7 2074 570 5.7 - 69-76 66-73 8350 4060 2470 2120

ZR 500 VSD 1150 69.0 2437 703 7.6 - 69-77 66-74 8350 4060 2470 2120

FF

(w

ith

IM

D)

Pa

ck

(w

/o I

MD

)F

F (

wit

h I

MD

Dry

er)

Pa

ck

(w

/o I

MD

Dry

er)

FF

(w

ith

IM

D D

rye

r)P

ac

k (

w/o

IM

D D

rye

r)


Technical data

ZT 110-275 and ZT 132-315 VSD compressors - 60 Hz

ZT Free air delivery(1) Installed Installed Pressure Sound pressure Weight Dimensions

aircooled motor fan motor dewpoint (3) level (4)


l/s m3/min cfm HP HP °C dB(A) dB(A) kg mm mm mm

60 Hz - 8.6 bar(e)

ZT 110 312 18.7 661 150 6.5 -28 72 70 4095 4040 2000 1650

ZT 132 VSD 349 20.9 739 175 6.5 -25/-30 67-71 66-70 4330 4040 2000 1650

ZT 145 391 23.5 828 200 6.5 -30 73 70 4360 4040 2000 1650

ZT 160 410 24.6 869 200 12.3 -30 77 75 5615 5040 2100 1650

ZT 160 VSD 404 24.2 856 215 6.5 -25/-30 67-74 66-71 4330 4040 2000 1650

ZT 200 500 30.0 1059 250 12.3 -25 77 75 6225 5040 2100 1650

ZT 250 596 35.8 1263 300 12.3 -28 77 75 6435 5040 2100 1650

ZT 250 VSD 690 41.4 1462 335 24.8 -25/-30 70-77 68-75 6660 5040 2100 1650

ZT 275 699 41.9 1481 350 24.8 -30 77 75 6705 5040 2100 1650

ZT 315 VSD 778 46.7 1648 423 24.8 -25/-30 70-78 68-76 6660 5040 2100 1650

ZT 110 314 18.8 665 150 6.5 - 71 70 3585 4040 2000 1650

ZT 132 VSD 354 21.2 750 175 6.5 - 67-74 66-71 3820 4040 2000 1650

ZT 145 392 23.5 831 200 6.5 - 72 70 3850 4040 2000 1650

ZT 160 410 24.6 869 200 12.3 - 77 75 5175 5040 2100 1650

ZT 160 VSD 410 24.6 869 215 6.5 - 67-74 66-71 3820 4040 2000 1650

ZT 200 500 30.0 1059 250 12.3 - 77 75 5325 5040 2100 1650

ZT 250 596 35.8 1263 300 12.3 - 77 75 5535 5040 2100 1650

ZT 250 VSD 690 41.4 1462 335 12.3 - 70-77 68-75 6130 5040 2100 1650

ZT 275 699 41.9 1481 350 12.3 - 77 75 5655 5040 2100 1650

ZT 315 VSD 778 46.7 1648 423 12.3 - 70-78 68-76 6130 5040 2100 1650

60 Hz - 10.4 bar(e)

ZT 110 282 16.9 598 150 6.5 -28 72 70 4095 4040 2000 1650

ZT 132 VSD 316 19.0 670 175 6.5 -25/-30 67-71 66-70 4330 4040 2000 1650

ZT 145 329 19.7 697 200 6.5 -30 73 70 4360 4040 2000 1650

ZT 160 359 21.5 761 200 12.3 -30 78 76 5615 5040 2100 1650

ZT 160 VSD 370 22.2 784 215 6.5 -25/-30 67-74 66-71 4330 4040 2000 1650

ZT 200 438 26.3 928 250 12.3 -30 78 76 5765 5040 2100 1650

ZT 250 526 31.6 1115 300 12.3 -28 78 76 6435 5040 2100 1650

ZT 250 VSD 610 36.6 1293 335 24.8 -25/-30 71-78 69-76 6660 5040 2100 1650

ZT 275 616 37.0 1305 350 24.8 -30 78 76 6705 5040 2100 1650

ZT 315 VSD 702 42.1 1487 423 24.8 -25/-30 71-79 69-77 6660 5040 2100 1650

ZT 110 283 17.0 600 150 6.5 - 71 70 3585 4040 2000 1650

ZT 132 VSD 320 19.2 678 175 6.5 - 67-71 66-70 4050 4040 2000 1650

ZT 145 331 19.9 701 200 6.5 - 72 70 3850 4040 2000 1650

ZT 160 359 21.5 761 200 12.3 - 78 76 5175 5040 2100 1650

ZT 160 VSD 384 23.0 814 215 6.5 - 67-74 66-71 4050 4040 2000 1650

ZT 200 438 26.3 928 250 12.3 - 78 76 5325 5040 2100 1650

ZT 250 526 31.6 1115 300 12.3 - 78 76 5535 5040 2100 1650

ZT 250 VSD 610 36.6 1293 335 12.3 - 71-78 69-76 6130 5040 2100 1650

ZT 275 616 37.0 1305 350 12.3 - 78 76 5655 5040 2100 1650

ZT 315 VSD 702 42.1 1487 423 12.3 - 71-79 69-77 6130 5040 2100 1650

C

A

B

FF

(w

ith

IM

D)

Pa

ck

(w

/o I

MD

)F

F (

wit

h I

MD

Dry

er)

Pa

ck

(w

/o I

MD

Dry

er)

(1) Reference Conditions:

- Dry air

- Absolute inlet pressure 1 bar(a)

- Cooling and air intake temperature 20 °C

- Nominal working pressure:

- 7 bar(e) for 7, 7.5 and 8.6 bar(e) variants

- 9 bar(e) for 10 and 10.4 bar(e) variants

- Z VSD: 5 % derating for 380V nets

- Capacity of the compressor package measured

according to ISO 1217, Third Edition, Annex C

(2) Cooling water temp. rise of 15 °C (10 °C for FF)

(3) Pressure dewpoint is specified for

- 20 °C cooling air/water temperature

- relative humidity of 60 %

- nominal working pressure

- load level of minimum 50 %

(4) ± 3 dB(A) according to ISO 2151:2004 and using ISO 9614-2

Conversions

- 1 kg = 2.2 lbs

- 1 mm = 0.039 inch

- °F = °C x 9/5 + 32


The f

ace o

f in

novation

2935 0

466 1

3 -

Prin

ted i

n B

elg

ium

- S

ubje

ct

to a

lterati

ons w

ithout

prio

r n

oti

ce

www.atlascopco.com

Never use compressed air

as breathing air without

prior purification in

accordance with local

legislation and standards.

IISSOO 99000011

IISSOO 1144000011

Atlas Copco’s

Environmental Management

System forms an integral part

of each business process.


Atlas Copco se distingue como empresa por nuestra

convicción de que sólo podremos destacar en lo que hacemos si,

ofrecemos la mejor experiencia tecnológica posible para ayudar

realmente a nuestros clientes a producir, crecer y triunfar.

Sólo hay una forma de conseguirlo - nosotros lo llamamos

simplemente el Estilo Atlas Copco. Se basa en la interacción,

las relaciones a largo plazo y la participación en los procesos,

necesidades y objetivos de los clientes. Significa que debemos

ser flexibles para adaptarnos a los variados requisitos de las

personas que confían en nosotros.

El compromiso con el negocio de nuestros clientes dirige

nuestro esfuerzo para aumentar su productividad mediante

mejores soluciones. Un compromiso que comienza prestando

No por simple amor a la tecnología, sino pensando en los

resultados y en la tranquilidad de nuestros clientes.

Así es como Atlas Copco se esforzará por seguir siendo la

primera elección, atraer nuevos negocios y mantener nuestra

Nuestra calidad constante nos

nuestros clientes

la industria y la confianza de

ha otorgado el liderazgo de

continuamente. Pero no nos detenemos aquí, concebimos

realizamos avances tecnológicos a través de la innovación

posicion como lider de la industria.

Manual Atlas Copco Zrzt110-315

Documents

Transcript of Manual Atlas Copco Zrzt110-315