MANUAL DE INSTALACIÓN CELDA RM6

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    civil engineering

    and installationmanual

    MVdistributionfactory builtassembliesatyour service

    RM6

    ENGLISH

  • 7/23/2019 MANUAL DE INSTALACIN CELDA RM6

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    foreword 3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .symbols and conventions 3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .distribution rules 4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

    safety rules 4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .maintenance rules 4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

    description of range sizes and weights 5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1 function range 5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2 functions range basic 5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2 functions range / free combination 6. . . . . . . . . . . . . . . . . . . . . . . . . .3 functions range basic 6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3 functions range / free combination 7. . . . . . . . . . . . . . . . . . . . . . . . . .free combination 7. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4 functions range basic 8. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5 functions 8. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .metering cubicle 9. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .handling 10. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

    by forklift truck 10. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .before installation and energising 12. . . . . . . . . . . . . . . . . . . . . . . . . . . . .unit with manometer 12. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .unit with pressure switch 13. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .storage 16. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .unpacking on site 17. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .checking the accessories delivered with the unit 18. . . . . . . . . . . . . . . .technical data 19. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .characteristic for free combination and 5 functions 19. . . . . . . . . . . . . .identification 20. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

    installation recommendation 21. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .reminder 21. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .recommendation 21. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

    sizing of the civil engineering 23. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .for network switch or network circuit breaker 23. . . . . . . . . . . . . . . . . . .for fuse- switches 24. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .additional raising block 25. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .for DE - Mt metering cubicle 26. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .duct detail for switchboard with MV metering 27. . . . . . . . . . . . . . . . . . .

    fitting and fixing on the civil engineering 29. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .fixing to the ground 31. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .installing the substation for resistance to internal arcing 32. . . . . . . . .

    connection instructions 35. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .connecting the HV cables 35. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .type of usable connections 36. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .connecting the HV cables 37. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .instructions 38. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .methods and fabrication of cable connections 39. . . . . . . . . . . . . . . . . .connection for NE function cubicle 1 41. . . . . . . . . . . . . . . . . . . . . . . . . .methods and fabrication of cable connections 43. . . . . . . . . . . . . . . . . .LV connection 46. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .LV compartment customer power supply 47. . . . . . . . . . . . . . . . . . . . . .customer connection example 48. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .switch, circuit- breaker, earthing switch indication 49. . . . . . . . . . . . . .fuse blowing indication 49. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .fault tripping indication 49. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

    tripping coil 50. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .pressure switch connection 51. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .connecting a Sepam 10 relay 53. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .VIP400 / VIP410 connection 67. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .installing an ATS (Automatic Transfer System) 71. . . . . . . . . . . . . . . . . .BTA function 72. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .installing an ATS/ACO 72. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

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    detection sequence (ATS/VD23) 75. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .parameter display (ATS/VD23) 76. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .configuration of thresholds and time delays(ATS/VD23) 76. . . . . . . . . .remote control 78. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

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    INFORMATION- ADVICEWe draw your attention to this specific point.

    as per iso 3864- 2

    DANGER: failure to follow this

    instruction will result in death or serious injury.

    WARNING: failure to follow this instruction mayresult in death or serious injury.

    CAUTION: failure to follow this instruction mayresult in injuries.This alert signal can also be used to indicatepractices that could damage the SM6 unit.

    DANGER

    AVERTISSEMENT

    ATTENTION

    Call yoursales representative who will put you in contactwith the closest SCHNEIDER- ELECTRIC service centre.

    You can log on to:

    WWW.SCHNEIDER- ELECTRIC.COM

    07897071EN01revision : 10 3

    symbols and conventions Caution:you will find all the symbolsbelowthroughoutthe document,indicating the hazard levelsdepending on the differenttypesof situation.

    contactthe SchneiderElectric service unitfordiagnosis and advice

    foreword

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    E ye p ro te ction m u st

    be worn

    Safety overalls must be

    worn

    Safety boots must be worn

    Safety gloves must be

    worn

    Safety helmet must be

    worn

    E a r p ro te ction m u st

    be worn

    NEVER USE SOLVENTS AND ALCOHOL

    WE DRAW YOUR ATTENTION TO THE RISKOF USING HIGH PRESSURE CLEANING

    PROCESSES

    4 07897071EN01 revision : 10

    distribution rulesCAUTION

    The aim of this publicationis to enable the RM6 unitto be installed correctly.

    CAUTION

    This document is not a commercialdocument.It is a strictly technicaldocument drawn up bySchneider Electric.

    safety rulesCAUTION

    All the operations described belowmust be performed in compliancewith applicable safety standards,under the responsibility

    of a competent authority.

    WARNING

    The contractor must be certifiedand authorised to manipulate andperform work on the RM6 unit.

    WARNING

    Only undertake the work afterhaving read and understoodall the explanations given in thisdocument.

    If you have any difficulty complyingwith these rules, please contactSchneider Electric.

    protective equipment

    For each operation, it is mandatoryto use safety equipmentappropriate:

    - Personal Protective Equipment(PPE)- Collective Protection Equipment(CPE)

    maintenance rules

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    1142

    710L

    L

    30 30

    L LL L

    LL

    30

    L

    303030

    NE RE LE DE

    NE =No ExtensibleDE =Double Extensible

    LE =Left ExtensibleRE =Right Extensible

    LL

    1142

    07897071EN01revision : 10 5

    1 function range

    function weight (kg) length (mm)

    NE

    I

    135 L= 472D

    B

    DE

    I

    135

    L=472+30+30=532

    DL=572+30+30=632

    B

    Q 185 L=472+30+30=532

    cable connection

    RE

    O135

    L=472+30=502

    LE

    DE L=472+30+30=532

    bus coupler

    DE

    Ic

    145L=572+30+30=632

    Bc

    2 functions range basic

    function weight (kg) length (mm)

    NE

    QI180

    L= 829DI, BI

    II

    155RE II L= 829+30= 859

    description of range sizes and weights

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    LL

    L

    L

    6 07897071EN01 revision : 10

    2 functions range /free combination

    function length (mm)

    NE L= 1052

    LEL=1052+30=1082

    RE

    DE L=1052+30+30=1112

    All functioncan be FREE combination

    Below possible example :

    function weight (kg)

    II IO OI OO 205

    ID DI IB BI 215

    IQ QI OQ QO 240

    DD BB 225

    DQ QD BQ QB 250

    QQ 275

    3 functions range basic

    function weight (kg) length (mm)

    NE

    IQI 275

    L= 1186

    III240

    IDI

    IBI 250

    RE

    RE- IQI 275

    L = 1186+30=1216RE- III240

    RE- IDI

    RE- IBI 250

    DE

    IQI 275

    L = 1186+30+30=1246III 240IDI

    IBI 250

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    LL

    LL

    07897071EN01revision : 10 7

    3 functions range /free combination

    function length (mm)

    NE L= 1532

    LEL=1532+30=15622

    RE

    DE L= 1532+30+30=1592

    All functioncanbe FREE combination

    Below possible example :

    function weight (kg) function weight (kg)

    III OOO 305 IQD IDQ DIQ 350

    IIO IOI OII 305 QDI QID DQI 350

    IOO OIO OOI 305 IQQ QIQ 375

    IID IDI DII 315 DDD BBB 335

    IIB IBI BII 315 QQQ 410

    IIQ IQI QII 340

    IDD DID DDI 325IBB BIB BBI 325

    free combination

    with bus coupler

    function length (mm)

    RE L= 1532+30=1562

    DE L=1532+30+30= 1592

    Below possible example :

    functions weight(kg) functions weight (kg)

    IIIc 320 DDIc BBIc 340

    IIBc IDIc IBIc 330 DDBc BBBc 350

    DIIc BIIc 330 QQIc 390

    IQIc QIIc 355 QQBc 400

    IQBc QIBc 365

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    L

    L

    LE =Left ExtensibleRE =Right Extensible

    NE =No ExtensibleDE =Double Extensible

    L

    L

    8 07897071EN01 revision : 10

    4 functions range basic

    function weight (kg) length (mm)

    NE

    IIQI 355

    L= 1619

    IIII 320

    IIDI / IIBI 330

    QIQI 390

    BIBI / DIDI 340

    DIDI 340

    RE

    IIQI 355

    L = 1619+30 =1649

    IIII 320

    IIDI / IIBI 330

    QIQI 390

    BIBI 340

    DIDI 340

    DE

    IIQI 355

    L=1619+30+30=1679

    IIII 320

    IIDI / IIBI 330

    5 functions

    function weight (kg) length (mm)

    NE

    IIIQI 485

    L= 2000

    IBIQI 495

    IIIII 450

    IIIDI / IIIBI 460

    IQIQI 520

    IBIBI /IDIDI 470

    RE/

    LE

    IIIQI 490

    L=2000+30=2030

    IBIQI 500

    IIIII 455

    IIIDI/ IIIBI 465

    IQIQI 525

    IBIBI/ IDIDI 475

    DE

    IIIQI 495

    L=2000+30+30=

    2060

    IBIQI 505

    IIIII 460

    IIIDI/ IIIBI 470IQIQI 530

    IBIBI/ IDIDI 480

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    710 mm

    175 mm

    859 mm

    1142mm

    1606

    901L

    1174

    901L

    07897071EN01revision : 10 9

    arrester option

    metering cubicle

    with LVcompartment

    function weight(kg) length (mm)

    DE_Mt 420 L= 1106

    withoutLVcompartment

    function weight(kg) length (mm)

    DE_Mt 400 L= 1106

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    keep away fromrain handle with care this way up

    maxi 70C

    mini - 40C

    keep away fromrain high gravity center do notwalk on it do notstack

    keep away fromsunlight

    do notstackStorageTemp

    comply with the positioning

    of the forksThe trucks forks mustbe engagedunderneath the entire width of theRM6 unit.

    A

    The handling solution (A) isto be used only for narrowareas where handling solution (B)is impossible.

    Make sure that in case (A) theforks are considerably longerthan half the length of the pallet.

    B

    10 07897071EN01 revision : 10

    handling A handling pallet is fixed beneaththe RM6 switchgear.

    This device enables fork handlingof the devices.

    silk- screen printedinstructions on thetransportcover

    CAUTION

    It is important to payparticular attention to theinformation affixed to thetransportcover beforecarrying out any kind ofhandling operations.

    by forklifttruck

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    1

    1

    DO NOTSTACK

    07897071EN01revision : 10 11

    centre of gravitytransport

    CAUTION

    1 : high centre of gravity

    transportconditionsWedge the RM6 unit securelyduring transport.

    reminder

    CAUTION

    Do notplace anythingon the RM6 unit.

    Do notwalk on the RM6 unit.

    acceptanceH make sure the deliveredRM6unit is completeH carry out a visual inspection ofthe functional components

    H verify the characteristicsindicated on the nameplates,compared to the initial order

    Refer to the characteristicschapter :H the plastic cover must be inposition on the RM6 unit andin good condition when it arrives.

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    Dependingonambienttemperaturedonotoperatethis equipmentwhen

    needleis inredzone.

    Failureto followthis instructionwill resultin

    Referto leaflet07897073Instructions foruseirreversibleequipmentdamage.

    12 07897071EN01 revision : 10

    before installation andenergisingCheck the SF6 gas pressure forunits fitted with a manometer or apressure switch.

    unitwith manometer

    Case 1:needle in green zone

    H The RM6 unit is in normal ope-rational status (ready for energi-sing).

    Case 2:needle in red zone

    WARNING

    H The RM6 unit must be replaced.H The RM6 unit must not be swit-ched on.

    warning label

    recalls the safety rules

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    unit with pressureswitch

    LCD display check

    WARNING

    Reminder: checks are carried outwith THE POWER OFF.Press the TEST button. The LCDscreen should display:

    H If nothing is displayed, checkthat the 8- point connector on thepressure switch wiring harness atthe rear of the LCD display is cor-rectly connected.H Contact the after sales service.

    www.schneider- electric.comNote:The LCD display is self-powered by piezoelectric buttons(TEST and DENSITY SWITCH).Pressing on one of these buttonswill light up the display for a fewseconds.

    pressure check

    Press the DENSITY CHECK but-ton. The LCD screen displays:

    Case 1: OK

    H The RM6 unit is in normal ope-rational status (ready for energi-sing)

    Case2: LOW/ OK

    CAUTION

    H The RM6 unit must be replaced.

    Case 3: VERY LOW/ NOT OK

    WARNING

    H The RM6 unit must be replaced.H The RM6 unit must not be swit-ched on.

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    warning label

    recalls the safety rules

    information

    In the event of an anomaly,indicate the necessary issues tothe carrier.

    The functional unit must remainon its basein its original packing materialswhen it is stored,until it is taken to its installationsite.

    CAUTION

    In a case of visible damage oranomalies, do notinstall theRM6 unit.

    ContactSCHNEIDER ELECTRICimmediately.Reminder:telephone numbers indicated inthe first chapter of this document.

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    120omaxi

    SchneiderElectric

    CMU =400KG

    CE

    A: nut and screws HM12B: WLL (Working Load Limit)= 400 kg CE

    C: if the holes are deformed(roundness) replace the lugs.

    C

    A BA B

    B

    L

    550 kg)

    2

    handling by lifting beam

    SchneiderElectric

    A B

    A: boltand screws HM12

    B: WLL = 550 kg CEC: if the holes are deformed

    (roundness) replace the lugs.B

    handling by slings

    07897071EN01revision : 10 15

    handling by slings withhooks

    If the minimum sling lengthscannot be implemented,use a lifting beam.

    CAUTION

    Do not handle a substationusing slings, if the LV trunkingor mimic panel front plate arenotfitted.The handling by lugs arereser-ved only for handling

    RM6 substations.A : HM12 screws nuts and

    for 5 functions

    choice of slings to be used

    RM6 2 functions (mm) 3 functions (mm) 4 functions (mm)

    length cubicle (L) 829 1186 1619

    length cable minimun 700 700 1000

    for free combination

    FREE combination 2 functions for freecombination (mm) 3 functions for freecombination (mm) 5 functions (mm)

    length cubicle (L) 1052 1532 2000

    length cable minimun 700 1000 1500

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    High gravity centerMaxi 70C

    Mini - 40C

    Do notwalk onit Do notstack

    Keep the RM6 unit under its originalplastic cover throughoutthe wholestorage period

    CAUTION

    16 07897071EN01 revision : 10

    storage

    CAUTION

    When stored, the equipmentmust remain in its originalpacking.It mustbe stored under shelter,on a dry floororon a materialinsulating itfromthe damp.

    - 40C

    +70C

    Clean using a spongeand clear water.Do not use alcohol or othersolvents to clean.

    Following prolonged storage,all theinsulating parts mustbe thoroughly cleaned beforeuse.The panels mustbe dustedusing a dry, cleancloth.

    remember

    storage (continued)

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    specific recommendationsfor long- term storage

    regularly check the condition of the protective cover

    unpacking on site

    After unpacking, the remainingmaterials (plastic cover + woodenpallet) must be sorted and routed

    to the appropriate recyclingsystems.

    When unpacking, check thefunctioning of the RM6 unitsby carrying out a few actions.

    Remove the packing cover.Place the device on the ground.

    Remove the handling pallet.

    NB: the front plinth MUST remainin position.

    Lift up the substation in orderto remove the handling pallet.

    handling using rollers

    After unpacking and dismantlingof the handling kit.

    Slide the RM6uniton several cylindrical rollers.

    Move it to its definitive installationposition

    .

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    actuating lever (basic)

    actuating lever (long version)

    IF THE LEVER IS MISSING ?

    CALL YOUR SALES REPRESENTATIVE WHO WILL PUT YOU

    CONTACT WITH THE CLOSEST SCHNEIDER ELECTRICGROUP SERVICE CENTRE

    YOU CAN LOG ON TO :

    www.schneider- electric.com

    18 07897071EN01 revision : 10

    checkingthe accessoriesdelivered with the unit

    We draw your attention to thisspecific point.The actuating lever isa MANDATORY requirementin order to install the RM6unitand put it into operation.

    CAUTION

    Reminder: the original RM6levermustbe used; itis delivered withthe RM6unit.

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    PP YYYY Www D nnnn

    1

    23

    4

    1 function switch2 function circuitbreaker3 function fuse- switchcombination4

    sequence number

    day of week

    weekof manufacture

    year of manufacture

    plantcode

    connection busbar

    1

    2

    4

    3

    07897071EN01revision : 10 19

    technical dataRAPPEL

    Check that the informationmarked on the rating plate mat-ches the equipment ordered.

    characteristic for freecombination and 5functions

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    R XX XX XXX XX

    1st

    cas

    YEAR OF MANUFACTURE

    WEEK OF MANUFACTURE

    ORDER NUMBER

    A

    R XX XX XXX XX

    RM6unit prior to 2005.04.11

    MANUFACTURING SITE

    2nd case

    PP YYYY Www D nnnnPP YYYY Www D nnnn

    YEAR OF MANUFACTURE

    WEEK OF MANUFACTURE

    PLANT CODE

    YEAR OF MANUFACTURE

    WEEK OF MANUFACTURE

    DAY OF WEEK

    SEQUENCE NUMBER

    ORDER NUMBER

    MANUFACTURE SITE

    A

    2B

    A

    3th case

    RM6 unit between 2005.04.11 andMarch 2009 subsequent to 11.04.05

    subsequentto 11.04.05RM6 unit fromMarch 2009 and fromMarch 2009

    fromMarch 2009

    20 07897071EN01 revision : 10

    identificationH A: Unit serial nengraved ontop of the case.H B:Unit serial nengraved onconnection bushing acess panel

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    reminder It is important to control heatingphenomena causing condensationproblems in sub- stations.Condensation is determineddirectly by the temperature of thecomponents and the humidity levelof the air introduced by theventilation.

    This humidity level can be modifiedconsiderably by the presence ofwater in the basement.

    temperature

    - 25C

    +40C

    +60C** When the RM6 is operating, the

    ambient temperature must bebetween- 25C and +40C.

    CAUTION

    **Above40C, but onlyup to 60C, carry out a currentderating.

    temperature 40C 45C 50C 55C 60C

    nominal current 400A 400A 400A 355A

    630A 575A 515A 460A 425A

    recommendation Ageing withstand of switchgearin an MVsubstation dependson several factors that must be

    complied with before or whileinstalling the equippedsubstation.

    installation recommendation

  • 7/23/2019 MANUAL DE INSTALACIN CELDA RM6

    23/82

    (6)

    (3)

    (3)

    RM6

    LVpanel

    HV/LV transfo

    2

    5

    1

    46

    3

    3

    5

    22 07897071EN01 revision : 10

    example of correctinstallation

    rules to be complied withH 1Need for properimplementation of connections:the new cold- slip- on orretractable technologies offer anease of installation thatencourages long- term withstand.

    H 2

    The effect of the relativehumidity factor:implementation of a heatingresistor in the LV compartmentis vital in climates with a high rateof relative humidity and with largetemperature differences.

    H 3Ventilation control:grid size must be suited tothe power lost in the substation.These grids must be placed onlynear the transformer, to avoid aircirculation on the MV switchboard.

    H 4

    The need for brickworkconstruction for the ducts,equipped with a deviceguaranteeing absence of waterstagnation:either by installation of perfecttightness at cable routing level, atthe entrance to the MV substationenclosure or by installation of adevice allowing evacuation ofwater that has accidentally enteredthe duct.

    H 5Preparation of the groundguaranteeing absence of waterpenetration in the ducts andrapid evacuation of water thathas accidentally entered theducts:by installation of a drain under andaround the substation(sufficiently thick gravel layer).

    H 6

    Stabilisation of the groundbefore installing the MVsubstation guaranteeingabsence of all ground movement

    and thus of the MVsubstationata later stage.

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    24/82

    P1

    P1

    50maxi40mini

    P1

    50 maxi40mini

    90mini

    R

    80 maxi70mini

    120maxi

    07897071EN01revision : 10 23

    for network switch ornetwork circuit breaker

    Cables can be routed fromthe front, rear, left or right.

    In the case of civil engineeringwithout trench, a raising plinthcan be optionally supplied.

    determining trench depth (P1)

    for more detailed information,please contact the cablesupplier

    connection cable insulation cable cross- section

    (mm2)

    radius ofcurvature

    (mm)

    depth(mm)

    plug- in sockets dry insulator single- pole 50 370 270

    draw- out sockets 70 to 95 440 340

    120 to 150 500 400

    185 to 240 590 520300 640 540

    heat- shrinkable ends dry insulator single- pole 50 370 270

    70 to 95 440 340

    120 to 150 500 400

    185 to 240 590 520

    300 640 540

    95 550 660

    150 610 720

    185 650 770

    paper impregnatedwith non- draining

    material

    three- pole 50 550 660

    95 635 750150 670 790240 775 900300 835 970

    sizing of the civil engineering

  • 7/23/2019 MANUAL DE INSTALACIN CELDA RM6

    25/82

    AB

    H1 H1

    P2 P2

    800

    c

    1

    24 07897071EN01 revision : 10

    for fuse- switches

    H1: 700 minimum for changingfuses

    A : plug- in (elbow type socket)B : plug- in (straight socket)The sectional area of thetransformer output cable(functions Q and D) is usually lessthan that of network outputcables (functions I and B).All the cables then pass throughthe same space.

    When using HV straight power

    outlets or bases, the depth P2indicated below may be greaterthan that of network P1cables.

    in the case of a connection

    with heat- shrinkable sleeveC : heat- retractable

    installation of the squareof connection TH1 : to fix the square of connectionunder the fuse well using screwHM8.20 like its disc diameter 8

    (delivered srews and bolts)

    The curvature of the cables may cause

    partial deterioration of the fusecompartments.

    Itis mandatory to use 520mmbases.CAUTION

  • 7/23/2019 MANUAL DE INSTALACIN CELDA RM6

    26/82

    703mm

    703mm

    703mm

    260mm 5

    20mm

    AB

    07897071EN01revision : 10 25

    determining trench depth (P2)

    cableinsulation

    cable cross-section(mm2)

    radius ofcurvature

    (mm)

    plug- inelbowtype

    plug- instraight

    heat-shrinkable

    dry insulator single- pole 35 335 100 520 335

    50 to 70 400 100 520 400

    95 440 100 550 440

    three- pole 35 435 100 520 725

    50 to 70 500 100 520 800

    95 545 100 550 860

    additional raising blockThe RM6 may be optionally equip-ped with a 260or 520 mm raising plinth.

    This addition, which simplifiescivil engineering works, allows

    a reduction in trench depthor even complete elimination oftrenches when cable radius of cur-vature so allows.

    CAUTION

    For these basesInterior Arcresistance, please contacttheSCHNEIDER ELECTRICdepartment.

  • 7/23/2019 MANUAL DE INSTALACIN CELDA RM6

    27/82

    the width of the metering cubicles duct must be takeninto consideration in the event of a future extension

    INTERIOR ARC RESISTANCE OF THE INSTALLATION

    make sure that the positioning of the evacuation

    flap on the duct is respected, as described on thefollowing page

    CAUTION

    CAUTION

    P1130MAXI120MINI130MAXI120MINI146MAXI136MINI

    244MAXI214MINI

    the handling rollers must notbe in linewith the duct.

    CAUTION

    26 07897071EN01 revision : 10

    for DE- Mt meteringcubicle

  • 7/23/2019 MANUAL DE INSTALACIN CELDA RM6

    28/82

    10mini 10mini

    A

    A

    B

    C

    A

    07897071EN01revision : 10 27

    duct detailfor switchboard withMVmeteringbottom viewA : membraneB : flap

    C : duct

  • 7/23/2019 MANUAL DE INSTALACIN CELDA RM6

    29/8228 07897071EN01 revision : 10

    . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . .. . . . . . . . . . . . . .

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    . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . .. . . . . . . . . . . . . .

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    . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . .. . . . . . . . . . . . . .

    . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . .. . . . . . . . . . . . . .

    . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . .. . . . . . . . . . . . . .

    . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . .. . . . . . . . . . . . . .

  • 7/23/2019 MANUAL DE INSTALACIN CELDA RM6

    30/82

    150mmmini

    WARNING

    D/B

    - required distance fromright side wall mustbe > 150mm to operate theRM6 cubicle

    IF THE CUBICLE ON THE RIGHT IS :DE- QDE- D/BDE- DB

    07897071EN01revision : 10 29

    dimensions of RM6 REswith an extension module

    H RM6 RE 4 functional units withcircuit- breaker A=2264 mm(A=1619+43+572+30)

    (*) B = 900 for DE functionB=1600 for 3 DE functions standardor free combinaison ( 2 functions)B=2000 for 4 DE functionsstandard or free combinaison( 3 functions)

    These dimensions c an be reduced

    under special conditions, consult us.

    preparingthe ground fixing

    Drill the holes in theground to the diameternecessary to fitthe M6screws.

    Fitthe suitable dowels.

    fitting and fixing on the civilengineering

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    RM6

    A

    B25mm

    35mm

    FRONT VIEW

    C

    645 mm

    43A

    B

    RE = (Right) Extensible DroiteDE or LE

    43

    B

    A

    DE or RERM6 RM6

    FRONT VIEW

    RM6

    NE = Non ExtensibleDE = Double Extensible

    LE = Left ExtensibleRE = Right Extensible

    FRONT VIEW FRONT VIEW FRONT VIEW

    30 07897071EN01 revision : 10

    sizing for RM6

    function type A (mm) B (mm) C (mm)

    RM6 (1 function) basic 542 416 63

    RM6 (1 function) basic 642 516 63

    RM6 (2 functions) basic 899 773 63

    RM6 (2 functions) free combinaison 1122 996 63

    RM6 (3 functions) basic 1256 1130 63

    RM6 (3 functions) free combinaison 1602 1476 63

    RM6 (4 functions) basic 1689 1563 63

    RM6 (5 functions) 2073 1959 57

    for RM6 extensible to theright (RE) or left (LE) or(DE)

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    description

    metal peg

    1:

    2:

    3:

    4:

    5:

    6:

    chamfered extremity of the stud making it possible to hammerit in withoutdamaging the threads

    class 8 nut for bichromate steel or A4stainless steel studsdepending on the version

    washer

    smoothe stud shaft without marking

    rolled expansion ring made up of two segments linked

    together on one side. Each segment has a boss

    tapered partof the stud performing expansion

    123456

    7

    A

    AA

    A

    the finishing on the civilengineering slab mustbeof high quality

    There must be no evenness defectgreater than7mm over a length of 2mand a width of 1m

    CAUTION

    07897071EN01revision : 10 31

    fixing to the ground The RM6 mustbe fixed byat least 3 points.

    Position the RM6 on the civilengineering.Secure the unit using HM6 screws.

    verification beforeinstallation

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    1

    2000MM

    270mmmini

    2000MM

    32 07897071EN01 revision : 10

    installing the substationfor resistance tointernal arcing

    When an installation is requestedwith protection against internalarcing faults, consult the diagramsbelow.

    The parts to guide the gasestowards the evacuation openings(stacks) and the cooling walls arenot part of the switchgear supply.These components should beadapted to each type of use.

    The gas evacuation kits listedbeloware available in theRM6accessories.

    exhaust gas to the rearadaptation kit

    Classification according toIEC62271- 200: IAC AFL

    Internal arc resistance

    Maxi 24kV- 16kA.1s.

    WARNING

    evacuation of the SF6gas after ignition of the

    internal arc

    internal arc ignitionzone in the case(1)

    internal arc ignitionzone in the cable box(2)

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    70mmmini

    1

    2000MM

    70mmmini

    1

    2000MM

    07897071EN01revision : 10 33

    exhaustgas to the bottomadaptation kit

    Classification according toIEC62271- 200 : IAC AFL

    Interior arc resistance

    Maxi 24kV- 20kA.1s.

    WARNING

    evacuation of the SF6gas after ignition of the

    internal arc

    interior arczone in the case(1)

    internal arczone in the cable box(2)

    If possible the downstreamcompartment should open into aroom that is not used.

    Otherwise, keep to a minimumvolume of 1.5m3.

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    70mmmini

    2000MM

    34 07897071EN01 revision : 10

    exhaultgas to the bottomadaptation kit

    for DE_mt cubicleClassification according toIEC62271- 200: IAC AFLInternal arc resistance

    Maxi 24kV- 16kA.1s.

    WARNING

    evacuation of the SF6gas after ignition of theinternal arc

    internal arczone in the case(1)

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    connectingthe HVcables

    foreword

    WARNING

    Before connecting the cables,ensure that the functional unitis in the earthing switch closedposition.

    The cables MUST be connectedwith the RM6 substation fixedto the ground.The operations described belowapply to all connection types.

    The connections will be madeand used according tothe manufacturers manual.

    connecting the RM6frameto the substation earth

    Before connecting the HV cables,

    you must connect the RM6 frameto the main earth bar.

    access to the HVconnection bushings

    removing the panels

    Remove the fuse compartmentcover (lift and pull it towards you),then remove the 3 front panels(2 screws per panel).Remove the 2 top plates on thecable connection compartments(6 screws per plate).

    If the cable compartment isequipped with bottom plates,dismantle the front bottom plateand the tightness horns.

    (Optional supplies)

    connection instructions

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    case of a compartmentwith resistance to internal

    arcingRemove the fuse compartmentcover (lift and pull it towards you),then remove the 3 front panels.

    Remove the 2 top platesfrom the cable connectioncompartments (6 screwsper plate), then withdraw theinternal arcing protection(1 plate+1 insulator), 4 F/90M5screws.

    type of usableconnections

    The RM6 connection interfacesare defined by draft projectPREN50181.The type of connections to beused depend on the interfaceequipping your RM6.It is defined when you placeyour order and depends on

    very precise criteria such as:

    The currentof the connectedequipment:200 A, 400 A, 630 A

    Short- time withstand current:12,5 KA;16 KA; 25 KA

    Sockettype:Draw- out: sliding contact.

    Disconnectable: screw- on lug.

    WARNING

    Use the connectors indicated inthe catalogue.We do not guarantee the dielectricwithstand over time if other typesof connectors are used.

    If 2 cables are connected to thesame bushing , use connectorsdesigned for this purpose.

    draw- outsocketswith controlled field

    Mount on the interface:- 200 A; 12,5 KA 1s; 31,5 KA peak

    (A type ).- 400 A; 16 KA 1s; 40 KA peak(A type ).

    Interface fitted with a slidingcontact.

    To install the socket at the end ofthe cable, comply with the

    accessory manufacturers manual.

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    disconnectable socketswith controlled field

    or non- controlled field

    Mount on the interface:630 A ; 25 KA 1s ; 62,5 KA peak(C type)

    Interface containing a M16tapping.

    To install the socket at the endof the cable, comply withthe accessory manufacturers

    manualTightening torqueon the interface is 50 N.m.

    cable ends withheat- shrinkable elements

    Mount on the interface :630A; 25KA 1s; 62,5 KA peak(C type)

    Interface containing a M16tapping.

    For implementationof heat- shrinkable elements,comply with the accessory

    manufacturers manual.Tightening torqueon the interface is 50 N.m.

    connecting the HVcables

    preparing the cable ends

    The curvature and length of thecables must be adjusted so thatno stress is exerted on theconnection interfaces.

    Fit the tightness horns on thecables, if the cable compartmentis equipped with bottom plates.Prepare the cable ends accordingto the instructions of theaccessory manufacturer

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    1

    1 2

    CORRECT ASSEMBLY

    INCORRECT ASSEMBLY

    INCORRECT ASSEMBLY

    38 07897071EN01 revision : 10

    instructions

    CAUTION

    The MVcable characteristicsmustbe taken into accountwhenthe connectors are installed onthe products bushings.

    Since no mechanical load isexerted on thebushing itispossibleto guarantee completeabsence of damage to theproductduring installation.

    recommendation forconnecting cables

    H types of MV cables (singlepole or three pole)The depth of the cable duct mustbe compatible with the cablescurvature radius.

    Refer to the following chapter:civil engineering dimensioning.The unit must fixed to the groundbefore the MV cables areconnected.

    detailsIn the absence of any mechanicalload, the terminal line must beperfectly aligned with the line ofthe bushing.Only the tool recommended by thesocket manufacturer must be usedto facilitate installation of thesocket on the bushings.

    The cut length of the MV cablemust be adjusted for each phase(three pole cables in particular).

    Never use a bar to pull the cableand bring the connection eyeletonto thebushing.This could damage the bushingand irrevocably damage the unit.

    CAUTION

    H Incorrect assembly:Make sure the cable does not pullon the bushing (1)otherwise there is a risk of damagebeing caused to the RM6 unit.

    H Correct assembly:It is mandatory to correctly alignthe plug- in socket (2) on thebushing (1).

    remember H comply with the tighteningtorque values indicated in the

    connection instructions chapter.

    H when installation of the MVcables is completed, check no

    load is exerted by installation ofthe cable tightening clamps.

    The force exerted by thecableon the bushing should notexceed 30 daN.

    (standard IEC 137 and NFC66- 550)

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    DANGER

    the following operationshould be performed withthe unitPOWERED DOWN

    (a)

    (b)

    3

    1

    2

    X3

    X3

    (c)

    (d)(e)

    X3

    keep to the alignment between the socket (d) and thebushing (e)

    07897071EN01revision : 10 39

    methods and fabrication ofcable connections

    for single pole cables

    1

    2 mounting screws

    1 : remove the front bottom panel(a).

    2

    2 : cut the incoming cableto the right length.

    Adjust the cable length withthe bushing of the RM6 unit.

    3

    preparation of the horn grommet

    3 : slide the horn (b) inside thecable until it is embedded in therear bottom panel (c).

    fabrication of cable heads

    H Refer to the socketmanufacturer .

    4

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    5

    6

    6

    X3

    X37

    18Nm 18Nm

    40 07897071EN01 revision : 10

    plugging the socketon thebushing

    5

    Before plugging the socketinremember to clean the bushingand the inside of the socket with aclean cloth and then lubricate(see details below).

    5 bis

    X3

    X3LUBRICATE

    lubricate the insideof the socket

    lubricate the bushing complement

    to order the lubricantcontactthe connector supplier

    cable clamping

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    8

    703 mm

    437 mm

    >150 mm (NE B/D)

    B

    BA

    07897071EN01revision : 10 41

    lift up the front bottompanel

    8

    2 mounting screwsperform the removal actions

    connection for NEfunction cubicle 1

    A : incoming powerB : outgoing power

    NE- I

    A B

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    connection of cable earthstraps

    A : transformer protectionfunction

    B : loop switch function A

    Connect the earth straps of the 3cables to the fuse compartment foilacting as the earth collector(M10 nuts).

    Tightening torque: 28Nm.

    B

    B

    B

    Connect the earth straps from theswitchs 3 cables (B) to the flangesupport acting as the earthcollector (M10 screws).

    Tightening torque: 28Nm.

    RM6 encorporating a generalcable earth collector (option).Connect the straps to the collectorlocated at the bottom of the cablecompartment.

    installing the sockets onthe RM6 interfaces

    Followthe instructions of theaccessorys manufacturer.

    Make sureyou comply withthe phases: L1- L2- L3.

    In the case of detachable socketsinstallation of the pin under thefuse compartment.

    Before using the silicon lubricantsupplied with the connectionaccessories, clean the interfaceswith a dry cloth.

    cable clamping

    assembly of bottompanels

    Single polecable.

    It is essential to clamp the cables.

    Whatever type of cable is used:

    Tightening torque: 18N.m.Embed the sealing horns in therear bottom panel.

    Assemble the front bottom panel(a) (4 HM6 screws).

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    DANGER

    the following operationshould be performed withthe unitPOWERED DOWN

    (a)

    (b) (c)

    (d)

    Remember to recover the grommet.

    1 2

    07897071EN01revision : 10 43

    methods and fabrication ofcable connections

    for three pole cables

    The RM6unit arrives on theoperators site equipped withthese fittings in order to connectthe cables.

    WARNING

    Itis recommended to carefullyfollow the instructions below.

    preparation of the cablecompartment

    dismantling procedure

    (a)

    (b)

    1

    unscrew the flange support(a),panel (b)

    1

    (c)

    (d)

    2

    unscrew the 2 frontbottompanel screws (d); they are heldin place by the chassis stiffeners (c)

    2

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    for the rest of theintervention, youmust be

    positioned as shown in the illustration below

    (a)

    (b)

    (c)

    (a)

    (d)

    3

    4

    44 07897071EN01 revision : 10

    REMINDER

    correct visual

    Youmusthave in yourpossessionthefollowing3 items:(a): horn grommet(b): front bottom plate(c): cable flange support

    cable fabrication

    for three pole cable

    3

    3 : cut the incoming cable to theright length.Adjust the cable length with thebushing of the RM6 unit.

    4

    preparation of the horngrommet

    4 : slide the horn (a) inside thecable until it is embedded in therear bottom panel (d).

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    (e)

    (c)

    satisfactory cleaning

    5

    6

    6

    X3

    7

    18 Nm

    07897071EN01revision : 10 45

    fitting the cable flangesupport

    5

    5 : fix the cable flange support (c)under the rear bottom panel usingthe 2 screws (e).

    plugging the socketon thebushing

    6

    1/ Before plugging the socketin remember to clean thebushing and the insideof the socket with a clean clothand then lubricate(see previous section).

    cable clamping

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    2

    2

    2

    (b)

    satisfactory cleaning

    46 07897071EN01 revision : 10

    reassemble the frontbottom panel

    8

    (b)

    2 mounting screwsperform the removalactions in reverse order

    fitting the panels

    Fit the 2 top plates on the cableconnection compartments,(6 screws per HM6X16 plate).If the cable compartmentis fitted with an internal arcingprotection, put back theprotection.

    Ensure that you respectthelayers.1 plate + 1 insulator + top plate.

    access to the MV compart-ment

    Put back the front panels on thecable connection compartments(2 HM6x16 screws per panel).

    Put back the fuse compartmentcover.

    LVconnection

    Access to the LVcompartment

    Open the LV compartment accesstrunking by removing the 6HM 6X16 screws.Remove the trunking vertically.

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    DANGERthe following operationshould be performed withthe unit POWERED DOWN

    1

    2

    35

    565

    35

    225

    290

    120 8

    0

    110

    85 7

    37

    1

    200

    SCALE0.100

    1 2 3 4

    1

    1 2

    4

    3

    AUTHORISED

    DRILLINGZONE

    07897071EN01revision : 10 47

    LVcompartment

    customer power supply

    withoutLVcompartment

    sealable screw

    HM6.12 screw

    1 : Remove the 6 HM6.12 screws,and the 2 sealable screws.

    2 : LV connecting terminal

    customer power supply

    access preparation

    customer LV power supplyA: drill a hole in theLV compartment sheeting (1)to the desired diameter.

    CAUTION

    to avoid all riskof damage,thedrilling zones mustbe respected

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    2

    non- contractual photo

    B

    RM6DE-Mt

    wiring passage

    48 07897071EN01 revision : 10

    customer connectionexample

    2: power supply cableprovided by the customer

    CAUTION

    The customer connection mustguarantee a protection index ofIP3X.

    current transformer (CT)intensities andtemperatures

    for DE_mt cubicle

    CHECK and RESPECT:

    The maximum allowable intensity.

    This depends on the type of CT

    (and primary ratio used).

    CHECK and RESPECT:The maximum ambienttemperature.This depends on the type of CTinstalled.

    intercubicle link

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    B

    1 2 3 4 5 6 7 8 14 15 16

    24 25 26A

    20 21A

    07897071EN01revision : 10 49

    switch, circuit- breaker,earthing switchindication2O+2C

    B: connection terminal block.(supplied aloneor withthe motor mechanismoption)

    marking the connectionterminal block

    Position of the closed HV switch:terminals 1- 2 and 5- 6.Position of the open HV switch:terminals 3- 4 and 7- 8.Position of the closed earthingswitch: terminals 16- 15Position of the open earthingswitch: terminals 14- 16

    fuse blowingindication(optional supply)

    A; marking the connectionterminal block

    faulttripping indication

    circuit- breaker functiononly

    (optional supply)

    A; marking the connectionterminal block

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    22 23+

    22 23+

    _ _

    A

    9 10 11 12 13

    openclose

    +-

    A

    power supply

    connection terminal block

    A

    50 07897071EN01 revision : 10

    tripping coilThe operation of this accessoryis guaranteed for a supply voltageof +10% and - 15% of nominalvoltage.

    (optional supply)

    marking the connectionterminal block

    CAUTION

    followthe polarityof the 24VDC coil

    gear motor on fuse-switches or switch or cir-

    cuit breaker operatingmechanism

    (optional supply)The operation of this accessoryis guaranteed for a supply voltageof +10% and - 15% of nominalvoltage.

    A connection terminal

    block

    marking the connectionterminal block

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    A

    B

    C

    D

    4

    3

    7

    8

    CLIC !

    07897071EN01revision : 10 51

    pressure switchconnection

    The pressure switch checks thepressure of the RM6 unit andtransmits the data via 2 auxiliarycontacts: Level 1and Level 2.

    pressure switch functionaltable

    Pressure Pof the RM6 unit(absolute bar)

    contact statusLevel 1

    contact statusLevel 2

    Pressure check on LCD display(DENSITY SWITCHbutton(2))

    P > 1,08 bar Closed Closed Case 1: OK

    1,04 bar < P 1,08 bar Closed Open Case 2: OK/LOW

    P

    1,04 bar Open Open Case 3: NOT OK/VERY LOW(2) see checks before energisingpage 13

    This data is available by connec-tion (B):H 4 wires available under thecable trough for connection to aterminal defined by the customerfor remote relay of the RM6 unitpressure status:

    - wires No.3 and 4: Level 1 auxi-liary contact- wires No.7 and 8: Level 2 auxi-liary contact

    A: heat- shrinkable sheath

    B: customer power supply(please refer to the contacts

    characteristics table)

    C: GMD 216 pressure switchD: pressure switch display

    contact characteristics See Start- up instructions.

    Operating voltage Inductive load (A)

    24 Vdc 2,0 L/R = 20 msec48 Vdc 1,0 L/R = 20 msec

    127 Vdc 0,5 L/R = 20 msec

    220 Vdc 0,15 L/R = 20 msec

    100- 240 Vac 1

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    Note the following information:

    Sepam model: A or B

    Presence of a CSH200 corebalance CT

    Supply voltage

    Sepam 10 family

    Model

    B: phase and earth current maximum protectionsettings

    A: phase and earth current maximum protectionsettings, logic inputs and communication port

    Number of current inputs

    4: 3 phase current inputs + 1 earth currentinput

    Sensitivity of earth currentmaximumprotec-tion

    1: standard (0.1...24 In) CT3: very sensitive (0.2...24 A and 2...240 A)CSH200

    Supply voltageA: 24...125 V DC and 100...120 V AC

    E: 110...250 V DC and 100...240 V AC

    Sepam10

    52 07897071EN01 revision : 10

    connecting a Sepam10relay

    The accessories fitted to the circuitbreaker must be identified beforeconnecting the relay.1 - Type of Sepam fitted to yourRM6 (identified by the code on thefront panel of the Sepam)2 - RM6 circuit breaker typeD: 200 A

    B: 630 A3 - Whether the circuit breaker isfitted with a motor operatingmechanism

    identificationcode

    supply

    voltage

    interpreting the identifica-tion code

    Using this information, connecttherelay in accordance with theappropriate wiring diagram(below)

    Connection of the inputs/outputsand the power supply to the circuitbreaker are made on terminalblock A.The Sepam and circuit breakeraccessories have a common sup-ply.

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    motor operated circuitbreaker type B or D with

    Sepam10A + MXStandard sensibility

    CAUTION

    Respect voltage and polarity.

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    Sensitive earth default

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    Connecting customer terminalbloc

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    motor operated circuitbreaker type B or D with

    Sepam10B + MXStandard sensibility

    ATTENTION

    CAUTION

    Respect voltage and polarity.

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    Sensitive earth default

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    Connecting customer terminalbloc

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    circuitbreaker type B or Dwith Sepam 10B + MX

    Standard sensibility

    CAUTION

    Respect voltage and polarity.

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    Sensitive earth default

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    Connecting customer terminalbloc

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    circuitbreaker type B or Dwith Sepam 10A + MX

    Standard sensibility

    CAUTION

    Respect voltage and polarity.

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    Sensitive earth default

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    Connecting customer terminalbloc

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    C C

    07897071EN01revision : 10 65

    connecting the communi-cation port

    The Sepam 10A is able to commu-nicate via a 2- wire EIA RS 485communication port.Connection to bus connector Cismade directly without accessories.

    A daisy chain connection is usedwhich requires a 150 end- of-line resistorResistor ref: VW3A8306DR

    Terminals Connected Information Description

    1 C : common. Terminal connected to 0V of the communication interface

    2 S : shielding Terminal connected to the Sepam earthing terminal

    3 D0 Terminal to be connected to terminal A (or L - ) of the supervisor port

    4 D1 Terminal to be connected to terminal B (or L+) of the supervisor port

    Connection is made directly to theSepam connector C.

    connecting a CSH200 corebalance CT

    ATTENTION

    The CSH200 is not MV insulated. Itshould be fitted to the part of thecable with the earthed screen.

    Serious injurymay result if thisinstruction is notfollowed.

    The core balance CT must onlymeasure the sum of the phase cur-rents. The currents circulating inthe screens of the 3 HV cablesmust be excluded.

    Pass the screens earthing braidthrough the CT. Check the direc-tion the braid passes through theCT.

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    VIP400

    VIP410

    66 07897071EN01 revision : 10

    connection Position the CSH200 under theRM6, in the duct, or if this is notpossible, in the raising block. Usethe pre- mounted shielded cablethat is inside the RM6 HV connec-tion compartment.

    VIP400 / VIP410connection

    All the VIP connectors can beaccessed on the rear panel. Theyare removable.

    Identification of the connectorson the rear panelA: Connector for the auxiliarypower supply and output relays O1to O3 (VIP410)B: Connector for the self poweredsupplyC: 2- wire RS 485 communicationport (VIP410)

    D: Connector for the Mitop tripunitE: Connector for the phase andearth fault current inputsF: Connector for the sensitiveearth fault current and external tripinputs (VIP410)

    Protective earth

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    connecting the auxiliarypower supply and outputs

    O1 to O3 (VIP410)connection characteristics

    WARNINGFIRE HAZARDEnsure the product phase (L) andneutral (N) are correctly connectedto the installation.

    Failure to followtheseinstructions can resultin death,serious injury, or equipmentdamage.In the phase (L) and neutral (N)connections are swapped over,there is a risk of fire in the event ofinternal product failure.

    ref. diagram wiring type of

    terminalscrew-driver

    tighteningtorque

    A - Cablage sans embout :- 1 fil : 0,2...2,5 mm2

    (AWG 24...12)- 2 fils : 0,2...1 mm2

    (AWG 24...18)- longueur de denudage :8...10 mm (0.31...0.39 in.)

    - Cablage avec embouts :- 1 fil de 1,5 mm2 (AWG 16)avec embout DZ5CE015D- 1 fil de 2,5 mm2 (AWG 12)avec embout DZ5CE025D- 2 fils de 1 mm2 (AWG 18)avec embout DZ5CE010D- longueur de denudage :8 mm (0.31 in.)

    M2.5screw

    2.5 mmflatblade(0.09 in.)

    0,4...0,5 N.m(3.5...4.4lbin.)

    connecting a core balanceCT (VIP410)

    The specifically designed CSH120,CSH200, GO110 and CSHU corebalance CTs are for direct earthfault current measuement. Theyshould be used with the VIP410 forvery sensitive earth faultprotection.They can be connected to 2 earthfault current inputs with differentsensitives:

    H 10- 240 A input

    H 1- 24 A input

    For detailed characteristics of corebalance CTs, rfer to the followingsections:H C SH120, CSH200 and GO110core balance CTs

    H CSHU core balance CT

    NOTE: the CSHU CT is dedicatedto operation in a Premsetswitchboard. it is integrated in theswitchgear in the factory.

    connectiondiagram The diagram below shows theconnection of a core balance ...

    ...CT to measure the earth faultcurrent:

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    connection precautions H Connect terminal 3 of connectorF to earth.H

    Connect the CT secondary toterminals 6 and 4 (10- 240 Arating) or to terminals 5 and 4(1- 24 A rating).

    H Flatten the cable against themetal frames of the cubicle.

    H Connect the cable shielding(terminal 4) in the shortest mannerpossible to the protective earth ofconnector F.H Do not ground the cable by anyother means.For more information about the CTwiring, refer to the CSH120,CSH200 and GO110 Core BalanceCTs section.

    ref. corebalanceCT

    wiring typeofterminal

    screwdri-ver

    tighteningtorque

    F CSH120,CSH200,GO110

    sheathed cable shielded by tinned copper strap minimum cable cross- section: 0.93 mm2 (AWG 18)

    linear resistance:

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    connecting the Modbuscommunication port

    (VIP410)

    The VIP410 can communicateusing a 2- wire RS 485 Modbuscommunication port. Connectionto the Modbus network is direct,via an RJ 45 connector.

    connectiondiagram Connection to the Modbusnetwork is in a daisy- chain andrequires a line termination resistor:depending on the busconfigurations, daisy- chain wiringcan require the use of a Modbusbranching box.

    In cases where the VIP410 is usedwith SC100 modules (control andmonitoring of MV equipment),daisy- chain wiring is createddirectly by these modules usingthe 3 RJ 45 connectors present (TModbus function).

    connection precautions Connect the Modbus network

    RJ 45 cable to connector C on theVIP410.

    NOTE: the number of connected

    VIP410s must not exceed 31 andthe total cable length must notexceed 500 m so that themaximum network speed (38.4kbps) can be used.

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    I I

    D

    SW2SWGG

    B CA E F

    T200I

    Q

    SW1

    SPLIT SENSORS

    RM6pre- equipped with ATS

    SPLIT SENSORS

    INTERFACE

    TERMINAL

    BLOCK

    INTERFACE TERMINAL

    BLOCK

    70 07897071EN01 revision : 10

    recommended connectionaccessories

    description length reference

    Modbus RJ 45 cable 0,3 m VW3 A8 306 R03

    1 m VW3 A8 306 R10

    3 m VW3 A8 306 R30

    Modbus line termination - VW3 A8 306 RC

    Modbus branching box - TWDXCAT3RJ

    installing an ATS(Automatic Transfer System)

    This unit automatically managesthe power sources for the distribu-tion network upstream of T200 toensure the availability of...

    ...the power supply downstream incase of failure of one of thesources.

    ACO function ACO (Auto Change Over) is anautomatic power source switchingfunction with two incoming lines(SW1 and SW2).

    H Network ATS : changeover bet-ween two MV network sources(SW1 and SW2)H Generator ATS between adistribution system line and agenerator (SW1 and SW2)

    Operating mode When the poweris lostontheline in service, switch- over tothe other line is automatic.

    One line can be given priorityover the other, with return or notto the priority line if necessary.

    single line diagramof an

    AOC functionA: power supplyB, C, D: controle cablesE, F: fault detection cables

    other Functions ATS in ON/OFF mode :The ATS system can be switchedON or OFF from the local controlpanel (T200I) or remotely (SCADAsystem).ATS in parallel mode upon Autoreturn:

    Enables paralleling of the channelsduring the phase of automaticreturn to the priority channel.(allows return to the main linewithout any power interruption)

    Generator ON override com-mand:Activation of the ATS and transferon Generator can be activatedupon an order.

    allows periodic maintenance testsof the ATS/Generator system for

    example.

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    SINGLE LINE DIAGRAM OF AN BTA FUNCTION 2/3

    Interfaceterminalblock

    Powersupply

    Controlcables

    Faultdetectioncables

    Split sensors

    Interfaceterminalblock

    Split sensors

    07897071EN01revision : 10 71

    BTA function BTA (Bus Tie Automatism) is anautomatic power source switchingfunction with 2 incoming lines(SW1 and SW2) and a couplerswitch (SW3).

    Operating mode Standard mode:When the power is lost on one line,the automatic function opens theline in question and closes thecoupler switch. The coupler switchis conditioned by the absence offault current on the main powersource.

    Locking mode after loss ofpower following switch- over:After automatic switch- over instandard mode, the power supplyis checked over a configurableperiod. If the power is lost duringthis period, the SW3 couplerswitch is opened and the automa-

    tic function is locked.

    CAUTION

    The switching function will notwork with faulty batteries. Remem-ber to check the T200I batteriesregularly

    (see T200I manual).

    installing an ATS/ACO The following equipment is requi-red in order to install an ATS withACO (Auto Change Over).- RM6 pre- equipped for theATS function- 1 T200I support kit- 1 T200I (TI04M- - - ABBM22)- 2 pilot wires

    - 2 CTs (optional split sensors orpre- equipped)

    - 2 wires for CTs

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    fitting the T200I supportkit

    CAUTION

    Do not transport the RM6 + T200Ionce assembled.

    The kit can be fitted to the left orright of the RM6.

    The T200I earthing cable (A)should be connected to the RM6earth bar.

    installing the T200I andconnecting itto the RM6

    Fit the RM6 connection cables (A)and connect them to the interfaceterminals (B) in the RM6 LV com-partment.

    CAUTIONCAUTION

    Take care with channel markingsand mismatch.

    The ACO unit is only available onchannels 1 and 2 of the T200I.

    B

    B

    A

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    1

    2

    3

    4

    5

    6

    78

    9

    10

    VD23

    INTERFACE TEMINAL BLOCK

    VPIS VO

    AVAILABLE

    AVAILABLE

    Channels 1 to 4fault reset output

    lockingthe source transfer

    Channels 1 to 4external indicatorlamp

    07897071EN01revision : 10 73

    switch wiring diagram

    fitting the T200I enclosure Fit the T200I and earth the enclo-sure (diameter 8 earth stud).

    Use the instructions on the CDsupplied with the T200I to:- fit and connect the corebalance CTs- fit and connect the battery

    - connect the AC supply

    locking the source transfer This input makes it possible to for-bid commands from:

    - the local control panel

    - the automatic switching func-tion

    - the supervisor

    To be wired to terminal J 1 of theT200I, terminals 1- 2.

    RM6 circuit breaker complete witha Sepam 10 relay, terminals29- 30.

    RM6 circuit breaker complete witha VIP relay, terminals 20- 21.

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    threshold paramater

    indicator

    indicator

    SW1

    SW2

    SW1

    SW2

    3 4 5 6

    V1.V2.V3.V0

    V1+V2+V3+V0

    R1

    3 4 5 6

    R1

    U12+U13+U23

    U12.U13.U23.

    3 4 5 6U12+U13+U23

    U12.U13.U23.

    EARTHED OR IMPEDANTGROUNDING

    ISOLATEDNEUTRAL COMPENSATEDNEUTRALVOLTAGE

    DETECTOR

    74 07897071EN01 revision : 10

    detection sequence(ATS/VD23)Configuration: voltages V1,V2,V3,direct mode

    R1: terminal = relay rest posi-tion: voltage loss on at least one ofthe phases

    R2: terminal = relay restposition: voltage presence on atleast one of the phasesA configurable time delay isapplied for control of R1and R2:T12 = time delay for R1changeover upon voltage lossT11 = time delay for R1changeover upon voltage recoveryT21 = time delay for R2changeover upon voltage lossT22= time delay for R2 changeoverupon voltage recovery

    suggested choice for VD23settings

    recommendated settings thre-sholds

    Phase voltage detection 50%

    Voltage detection- residual earth fault voltage 54%

    T200I specific settings For each channel, set the controland automation parameters

    Access Control & Automationconfiguration

    RM6 control settingsStandard control Standard

    Await return of switch command position time delay 5000 ms

    Await return of circuit- breaker command position time delay 14000 ms

    Non- complementarity filtering time delay 3000 ms

    Operating time delay 500 ms

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    Mode selection Measuringmode

    Test mode

    Configuration modeParameters definedby micro switches

    Parameters setup

    modeTo set the parametervalues, see thesection below

    Calibration mode

    Productname

    Softwareversion

    Network frequency Digitstest

    Type ofmeasurement

    Relayoutput

    Phase1

    Phase3

    Phase2

    Residualvoltage

    line- to- line inverted measured measured measured measured

    line- to- neutral direct notmeasured

    notmeasured

    notmeasured

    notmeasured

    Voltagepresence

    Voltageabsence

    Phase voltagethreshold

    Residual voltagethreshold

    Activation timedelay R1 (direct)

    Release time delayR1 (direct)

    % of nominal voltage(10%increments)

    %of nominalvoltage(10%increments)

    0 to 1 s (0.1s increment1 to 21 s (2s increments

    %of nominalvoltage(10%increments)

    0 to 1 s (0.1s increment1 to 3 s (0.5s increment

    0 to 1 s (0.1s increment1 to 21s (2s increments

    0 to 1 s (0.1s increment1 to 3 s (0.5s increment

    Phase voltagethreshold

    Activation timedelay R2 (direct)

    Release time delayR2 (direct)

    Automaticcalibration

    Forcedcalibration

    Setto OFF to retainthelastcalibratiperformed

    Calibration performed normally

    Errorin calibration:voltagelevels too low

    to

    to

    to

    to

    to

    to

    to

    or

    1s

    or

    07897071EN01revision : 10 75

    parameter display(ATS/VD23)

    The and buttons allownavigation in the parameter treestructure in accordance with thefollowing diagram. At any time, apress on the Esc key (Return)allows you to return to thepreceding stage.

    configuration ofthresholds and timedelays(ATS/VD23)The parameter values (whitescreen in the above diagram) canbe modified as follows:

    H When the value of theparameter is displayed, a press on

    the key causes the display toflash for 5 s

    H During flashing, presssuccessively to display thedesired value

    Confirm this value by pressing the

    button; without confirmationwithin a period of 15 s, returnto display of the parameterswithout change in the value.Eachpress on the Escbutton takesyou back to the preceding stage.

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    1

    2

    3

    4

    5

    6

    78

    9

    10

    VD23

    VPIS VO

    R1

    MANUFACTURING WIRE

    INTERFACE TEMINAL BLOCK

    AVAILABLE

    AVAILABLE

    13 14 15 16 17 18 19 20

    R1 R2

    + -

    24V- 48V

    VD23

    A

    A

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    VD23 relay only

    Wiring of VD23 when there is no

    48V DC motor

    wiring reference accordingconfiguration or installationtype

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    C

    A

    B

    1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18

    5 4 2 3 1 6 7

    D

    E

    F

    6

    7

    8

    910

    1

    2

    3

    4

    5

    6

    7

    8

    9

    10

    1

    2

    3

    4

    5

    6

    7

    8

    910

    1

    2

    3

    4

    5

    6

    7

    8

    910

    1

    2

    3

    5

    6

    7

    8

    9

    10

    1

    2

    3

    4

    5

    6

    7

    8

    910

    1

    2

    3

    4

    5

    6

    7

    8

    9

    10

    1

    2

    3

    4

    5

    6

    7

    8

    9

    10

    1

    2

    3

    4

    5

    6

    7

    8

    9

    10

    1

    2

    3

    4

    5

    6

    7

    8

    9

    10

    1

    2

    3

    4

    5

    4

    Y Y Y Y

    07897071EN01revision : 10 77

    faultcurrent detectorselectivity

    The Imax and Io thresholds mustbe configured corresponding tothose configured on the protectionof the upstream system circuitbreaker.The thresholds and time delays tobe configured on the T200I mustbe slightly lower than those of theupstream circuit breaker protection

    in order to allow the T200I todetect the presence of the faultcurrent before the upstream circuitbreaker opens.

    For the other parameters, usetheinstruction manual on theCDsupplied with the T200I

    remote controlConnecting the RM6to the Talus 200 remotecontrol interface.

    A :TALUS 200remote controlinterface

    B: connectors (of the Harting type)C: connecting leads

    cabling a connectinglead

    D:RM6 terminal blockE: connection leadF: harting contact pin

    polarisation of theHARTING connectorsTrunnion positions.pin side views

    PLUG CONNECTORS

    SOCKET CONNECTORS

    polarisation is archivedby screw- on trunnions

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    . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . .. . . . . . . . . . . . . .

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    . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . .. . . . . . . . . . . . . .

    . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . .. . . . . . . . . . . . . .

    . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . .. . . . . . . . . . . . . .

    . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . .. . . . . . . . . . . . . .

    . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . .. . . . . . . . . . . . . .

    . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . .. . . . . . . . . . . . . .

    . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . .. . . . . . . . . . . . . .

    . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . .. . . . . . . . . . . . . .

    . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . .. . . . . . . . .