PRESENTATION DECARBONATION GL4Z.ppt
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Transcript of PRESENTATION DECARBONATION GL4Z.ppt
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REtOL= 323l /tonne de dattes
THE CO2THE CO2
REMOVALREMOVAL
SECTION INSECTION IN
GL4/ZGL4/Z
ALGERIAN PETROLEUMALGERIAN PETROLEUM
INSTITUTEINSTITUTE
IAP spaIAP spa
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contentscontents
INTRODUCTIONINTRODUCTION
Presentation of the plantPresentation of the
plant
Description of the units .Description of the units .gas treatment.gas treatment.
frigorific fluids production.frigorific fluids production.liquefaction unit.liquefaction unit.the terminal.the terminal.
THE PROCESS OF CO2 REMOVAL SECTIONTHE PROCESS OF CO2 REMOVAL SECTION
absorber.absorber.
regenerator.regenerator.General problems of the sectionGeneral
problems of the section
CONCLUSION.CONCLUSION.
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Gas treatment unit (ulO):Gas treatment unit
(ulO):
This unit aims to treat the gas e!ore eing sent to the li"ue!a#tion unit$This unit aims to treat the gas e!ore eing sent to the li"ue!a#tion unit$it #onsists o! the !ollo%ing se#tions:it #onsists o! the !ollo%ing se#tions:
&ust remo'al se#tion:&ust remo'al se#tion:
In this se#tion &ust an& soli& parti#les are remo'e& !rom theIn this se#tion &ust an& soli& parti#les are remo'e& !rom the
natural gas means o! three separatorsnatural gas means o! three separators
E*pansion se#tion:E*
pansion se#tion:
The e*pansion is &one means o! some regulation 'al'es+ theThe e*pansion is &one means o! some regulation 'al'es+ theaim is to maintain the ser'i#e pressure (,-ars)aim is to maintain the ser'i#e pressure (,-ars)
.e#aronation:.e#aronation:
The natural gas #ontains (/O-) %hi#h &uring li"ue!a#tion #ausesThe natural gas #ontains (/O-) %hi#h &uring li"ue!a#tion #ausesthe plugging (!ree0ing) o! the GN1GNL #ir#uit at lo% temperaturethe plugging (!ree0ing) o! the GN1GNL #ir#uit at lo% temperature
The aim o! this se#tion is to eliminate the (/O-) #hemi#alThe aim o! this se#tion is to eliminate the (/O-) #hemi#altreatment %ith MEA solutiontreatment %ith MEA solution
Description of the unitsDescription of the units
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&eh&ration se#tion:
&eh&ration se#tion:
The natural gas #ontains %ater$ an& a!ter its #onta#t %ith the MEAThe natural gas #ontains %ater$ an& a!ter its #onta#t %ith the MEA
solution it e#omes saturate& %ith %ater An in2e#tion o! gl#ol (.EG) insolution it e#omes saturate& %ith %ater An in2e#tion o! gl#ol (.EG) in
e'aporators o! propane permits to eliminate ite'aporators o! propane permits to eliminate it
&ring se#tion:&ring se#tion:It is the last treatment se#tion$ the gas passes throughIt is the last treatment se#tion$ the gas passes through
!our parallel &rers (a !i!th one is in regeneration)$ an& the "uantit o!!our parallel &rers (a !i!th one is in regeneration)$ an& the "uantit o!
%ater is re&u#e& to I ppm means o! mole#ular sie'es%ater is re&u#e& to I ppm means o! mole#ular sie'es
Liaue!a#tion unit (u-31--1-4):Liaue!a#tion unit
(u-31--1-4):
The treate& natural gas arri'es to the li"ue!a#tion unit at a pressure o! ,5The treate& natural gas arri'es to the li"ue!a#tion unit at a pressure o! ,5
ars an& a temperature o!6l7# the li"ue!a#tion is otaine& the importantars an& a temperature o!6l7# the li"ue!a#tion is otaine& the important
re&u#ing o! temperature thermal heat e*#hange: !irst %ith propane (!rom6re&u#ing o! temperature thermal heat e*#hange: !irst %ith propane (!rom6
l7# to 6487#) then %ith ethlene (!rom 6487# to 697#)$ an& !inall %ithl7# to 6487#) then %ith ethlene (!rom 6487# to 697#)$ an& !inall %ith
methane (!rom 697# to 63837#)$ using a !lash phenomena the temperaturemethane (!rom 697# to 63837#)$ using a !lash phenomena the temperature
goes &o%n to 63;37#goes &o%n to 63;37#
The terminal(u85):The te
rminal(u85):
It represents the storage !a#ilities$ it #onsists o!:It represents the storage !a#ilities$ it #onsists o!:
Three aerial tan
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The /5- remo'al se#tion is pla#e& in unit 35$ separate&The /5- remo'al se#tion is pla#e& in unit 35$ separate&!rom the three pro#ess trains It is the !irst se#tion that the !ee&!rom the three pro#ess trains It is the !irst se#tion that the !ee&gas entersgas enters
The purpose o! the /O- remo'al se#tion is to remo'e most o!The purpose o! the /O- remo'al se#tion is to remo'e most o!
the #aron &io*i&e (/O-) !rom the in#oming natural gas e!ore itthe #aron &io*i&e (/O-) !rom the in#oming natural gas e!ore itenters the li"ue!a#tion trains /O- must e remo'e& in or&er toenters the li"ue!a#tion trains /O- must e remo'e& in or&er to
a'oi& plugs in the li"ue!a#tion trains &ue to soli&i!i#ation o! thea'oi& plugs in the li"ue!a#tion trains &ue to soli&i!i#ation o! the
/O- at lo% temperature I! a high amount o! /O- is allo%e& to/O- at lo% temperature I! a high amount o! /O- is allo%e& to
enter the li"ue!a#tion se#tion it %oul& !ree0e in the #hillers an&enter the li"ue!a#tion se#tion it %oul& !ree0e in the #hillers an&
the pipes Then the train shoul& e shut &o%n to &erime thethe pipes Then the train shoul& e shut &o%n to &erime theplugge& e"uipmentplugge& e"uipment
INTRO.U/TIONINTRO.U/TION
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The natural gas enters the absorber C1201A/B at the bottom at pressure of
42bar and temperature of 35C appro!imatel" e#ual to the $%A temperature to
a&oid the problem of foaming' after that the () is saturated *ith *ater b" using
a *ashing *ater tra" to reco&er the #uantit" of $%A lea&ing *ith ()+
,n the same time the lean $%A solution from the tan- T1201 enters to the
absorber of $%A from the top *ith a pressure greater than 42 bar' it flo*s
do*n*ard in counter current *ith the ()' and C.2 is remo&ed b" the
absorption of the $%A+ The amount of C.2 in the () purified should not be
more than 0 ppm *ith a pressure of about 40 bar and a temperature of about42 C due to the e!othermal reaction *ith the $%A+
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The rich $%A reach in C.2 lea&es from the bottom of the absorber at
temperature of 42C and pressure of 40 bar and passes through the le&el
control &al&e *here its pressure is reduced to the 5' bar than it passes
through the $%A flush drum B1201A/B to separate the gas entrained *ith the
rich $%A+
The rich $%A passes through the filter 1201 to eliminate the
impurities than it passes through the $%A$%A inter e!changer %1204 in tube
side' finall" it goes to the $%A regenerator
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T=E MEA REGENERATOR:
,t is eas" to regenerate the $%A' it is onl" to remo&e the #uantit" of the
C.2 absorbed from the ()+
The rich $%A rich in C.2 is introduced into the $%A inter e!changer
%1204A and B *here *e ha&e a heat transfer *ith the lean $%A+
The rich $%A is heated to ,00C b" the lean $%A lea&ing from the reboiler
than it is introduced at the top of the regenerator+
The regenerator *ith 20 tra"s recei&es the rich $%A from the top and the
heat is supplied b" the reboiler using steam' the C.2 and small amount of
*ater &apour pass through the o&erhead condenser %1203A/B *here *ater
is condensed theninto the reflu! drum B1202A/B *here the C.2 is &ented tothe atmosphere and the *ater is returned to the regenerator b" means of the
reflu! pumps+
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/5-to ATM
MEA ri#h
GN > /O-
MEA lean
GN %ith
ABSORPTIONREGENERATION
eboiler
/O-? 85 PPMTo Dehydrato!"e#to!
To @G
DECARBONATION SECTIONDECARBONATION SECTIONIN
GL4/ZGL4/Z
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General problems of the sectionGeneral problems of the section
The use of $%A solution in the coThe use of $%A solution in the co22remo&al section causes seriousremo&al section causes seriousproblems if not used ade#uatel"+problems if not used ade#uatel"+
These problems ma" lead to bad conse#uences on the gasThese problems ma" lead to bad conse#uences on the gas
treatment later' e&entuall" the o&erall efficienc" drop+ The importanttreatment later' e&entuall" the o&erall efficienc" drop+ The importantproblems encountered in carbon dio!ide remo&al section are asproblems encountered in carbon dio!ide remo&al section are as
follo*6follo*6
$%A degradation$%A degradation
CorrosionCorrosion
7oaming7oaming
ContaminationContamination
8osses8osses
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THAN$ %O&THAN$ %O&
FOR %O&RFOR %O&R
ATTENTIONATTENTION