Sessión 2-1 Riesgo

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    Introduction Part 1

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    ©A.K.S. Jardine

    Risk in MaintenanceDecisions

    What is risk? (2.1)&

    How can we estimate risk (2.2)

    Andrew K.S.Jardine [email protected]

    October, 2002

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    ©A.K.S. Jardine

    Basic Statistics

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    Maintenance Management

    Optimizing Equipment Maintenance & Replacement Decisions

    1.Best PreventiveReplacement Time

    a) Replace only onfailure

    b) Constant Interval

    c) Age-Based

    d) Deterministic

    Performance

    Deterioration

    2.Glasser’s Graphs

    3.Spare PartsProvisioning

    4.RepairableSystems

    5.Software RELCODE

    1.Economic Life

    a) Constant AnnualUtilization

    b) Varying AnnualUtilization

    c) Technological

    2.Tracking IndividualUnits

    3.Repair vs Replace

    4.Software PERDEC &AGE / CON

    1.InspectionFrequency for aSystem

    a) ProfitMaximization

    b) AvailabilityMaximization

    2.A, B, C, D ClassInspection Intervals

    3.FFI’s for ProtectiveDevices

    4.CBM (Oil & Vib.Analysis)

    5.Blended HealthMonitoring & AgeReplacement

    6.Software EXAKT

    1.WorkshopMachines /CrewSizes.

    2.Right SizingEquipment

    a) Own Equipment

    b) Contracting OutPeaks inDemand

    3.Lease / Buy

    ComponentReplacement

    Capital EquipmentReplacement

    InspectionProcedures

    ResourceRequirements

    Probability & Statistics

    (Weibull Analysis)

    Time Value of Money

    (Discounted Cash Flow)DynamicProgramming Queueing Theory

    Simulation

    DATA BASE (CMMS/EAM/ERP)

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    Normal Distribution

    2

    2

    2

    )(

    2

    1)(   ?

    ?

    ??

    ??

    ?

    et  f  

    0

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    1f(t)f(t)

    tt

    f(t)f(t)

    MTTFMTTF

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    1Risk ofRisk of

    failurefailure

    timetimetptp tptp

    CCpp : total cost of a preventive replacement.: total cost of a preventive replacement.

    CCf f  : total cost of a failure replacement.: total cost of a failure replacement.

    PR 

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    Exponential Distribution

    t et  f     ??   ??)(

    0

    0.1

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    1

    f(t)f(t)

    MTTFMTTF

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    What Happens Now?

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    timetime

    Risk of Risk of 

    failurefailure

    Replace Only On FailureReplace Only On Failure

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    Normal Distribution

    µ (MTTF)

    0

    5

    10

    15

    20

    25

    30

    35

    40

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    f(t)-probability density function (p.d.f).

    f(t)

    t

    ?

    ?

    ??

    ? 0.1)( t  f  

    2

    2

    2

    )(

    2

    1)(   ?

    ?

    ??

    ??

    ?

    et  f  

    µ-mean

    s -standard deviation

    50% 50%

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    Exponential Distribution

    0

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    60

    70

    ?-mean arrival rate of failure

    1/?- mean

    1/ ?=MTTF

    63.2%

    f(t)

    t

    t et  f     ??   ??)(

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    Weibull Distribution

    ? : shape parameter

    ? : characteristic life

    ?? ???

    ?? ???

    ?? ???

    0

    10

    20

    30

    40

    50

    60

    ?=1/2 (Hyperexponential)

    ?=1 (Exponential)

    ?=2 (Rayleigh)

    ?=3.5 (Normal)

    f(t)

    t

    ?

    ?

    ?

    ??

    ?   ???

    ?

    ??

    ?

    ??

    ?

    ??

    ?

    ?

    ??

    ?

    ??

    et 

    t  f  

    1

    )(

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    ?

    N.B. when ?=1 then ?=MTTF

    MTTF: Mean Time To Failure

    N.B. ? : time at which cumulative probability =63.2%

    f(t)

    t0

    0.1

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    1

    63.2%

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    FAILURE RATE [r(t)]

    For normal distribution:

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    1

    time

    r(t)

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    FAILURE RATE [r(t)]

    time

    For Exponential distribution:

    0

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    r(t)

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    FAILURE RATE [r(t)]

    time

    r(t)

    For Weibull distribution:

    ß>1

    ß

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    Cumulative distribution function[F(t)]

    F(t): Probability of failure before time t

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    time

    f(t)

    t0

    F(t)

    f(t)

    ??t 

    dt t  f  t  F 0

    )()(

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    For all p.d.f ’s we have:

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    time

    F(t)

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    0

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    RELIABILITY FUNCTION[R(t)]

    R(t): Probability of survival at least to

    time t.

    time

    f(t)

    t

    R(t)

    f(t)

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    For all density functions we have:

    0

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    time

    R(t)

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    SUMMARY

    time

    F(t) + R(t) = 1.0

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    f(t)

    t

    R(t)F(t)

    f(t)

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    Failure Rate (Hazard rate)

    [r(t)]

    f(t)

    r(t) =

    1 – F(t)

    This is a conditional probability, with r(t)dt being the

    probability that an item fails during the interval dt,

    given that it has survived to time t.

    r(t) = f(t) / R(t)

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    Failure Rate, r(t)

    • Also known as HAZARD rate.

    • It is the conditional probability that an item

    fails during the interval dt, given that it has

    survived to time t.

    )()(

    )(1)()(

    t  Rt  f  

    t  F t  f  t r    ?

    ??

    timetime

    f(t)f(t)

    t t+?t0

    1

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    System Hazard Function

    Stress Related

    Failures

    Quality

    Failures

    ?

    Infant

    Mortality

    ? ?

    Useful Life

    ? ? ?

    Wearout

    Overall Life

    Characteristic Curve

    Wearout

    Failures

    Equipment Life Periods

    Time

    Failure

    Rate,

    Risk, or

    Hazardfunction

    Source: Department of National Defence