Post on 07-Aug-2018
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I TEM OPERA I FILLING MACHINE COMBIBLOC
CFA 724-36 DI PT. ULTRA JAYA MILK INDU TRY AND
TRADING COMPANY, TBK
HADITYA AGUNG JADMIKO
NIM. 1113641!
PROGRAM STUDI TEKNIK OTOMASI INDUSTRI JURUSAN TEKNIK ELEKTRO
POLITEKNIK NEGERI BANDUNG
2013
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PT ULTRAJAYA
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LATAR BELAKANG
Seiring perkembngn !ekn"#"gi $ng %emkin m"&ern
p& m% %ekrng' !er(!m p& bi&ng "!"m%i
$ng &p! memperm(&) &#m peng"per%in %(!(
#!*
Filling Machine ini beker+ %e,r "!"m!i% &#m pr"%e%
pemben!(kn kem%n &n !en!(n$ p& pr"%e%
pengi%in*
PT U#!r+$ Mi#k in&(%!r$ n& Tr&ing ,"mpn$
mer(pkn %#) %!( per(%)n $ng mengg(nkn-i##ing m,)ine (n!(k mempr"&(k%i berbgi pr"&(kn$
&n U#!r+$ beker+ %m &engn per(%)n kem%n
$ng ber%# &ri Jermn' $i!( SIG ."mbib#",
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TUJUAN
PEMBAHASAN
1* Menge!)(i pr"%e% pr"&(k%i ke%e#(r()n &i PT
U#!r+$*
2* Mem)mi %i%!em "per%i &ri pr"%e% p&-i##ing M,)ine ."mbib#", .-A /23*
3* Menge!)(i %i%!em m"ni!"ring p& -i##ing
M,)ine ."mbib#", .-A /23 &i PT U#!r+$*
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GAMBARAN UMUM
PROSES PRODUKSI DI ULTRAJAYA
SOUR.E
MRU MILK RE.EI4E UNIT5
MI6ING PLANT ST S!"rge Tnk5
U7T U#!r 7ig) Temper!(re5
AT Aseptic Tank 5
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Fill & Pack
Palletizing
8re)"(%e
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Filling Machine TETRA PACK
( SWEDEN )
Filling Machine SIG
COMBIBLOC
( GERMANY )
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FILLING MACHINE COMBIBLOC CFA 724 - 36
Leng!) /*299 mm
8i&!)22!! ""
7eig)!#$%& ""
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FLO" CHART PROSES PADA
FILLING MACHINE
$ Maga'ine
2 Oening * Fee+e,
# B-..-" Ac.i/a.i-n
& B-..-" F-l+ing
% B-.--" P,e00
1 P0he,
3 T- P,e4-l+ing S.a.i-n5 A0e.ic 6-ne
$!T- Wel+ing
$$ T- F-,"ing S.a.i-n
$2E7ec.-, an+ Di0ha,ge
S.a.i-n
$*$# O44 C-n/e8-,
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CONTENT FILLING MACHINE
Man+,el Wheel Sec.i-n
A0e.ic 6-ne
Pac9age Di0ch,age
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MANDREL "HEEL
SECTION
Man+,el Wheel Sec.i-n :e,4ng0i n.9 "en8al,9an +an
e":en.9an +a,i 0lee/e 0e:el" "a09 A0e.ic 6-ne
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PROSES PADA MANDREL "HEEL SECTION
Mg:ine;S#ee
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PROSES PADA MANDREL "HEEL SECTION
S#ee
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PROSES PADA MANDREL "HEEL SECTION
B%e A,!i
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PROSES PADA MANDREL "HEEL SECTION
BASE -OLDING
La.e,al B-..-" F-l+e,
L-ngi.+inal B-..-" F-l+e,
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PROSES PADA MANDREL "HEEL SECTION
BASE PRESSING
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PROSES PADA MANDREL "HEEL SECTION
TRANS-ER STATION
$ Le/e, 080.e"
2 P-c9e. chain
* Ligh. :a,,ie, .- "-ni.-, .,an04e, 0.a.i-n
# T--.he+ :el.
& Ca" +i09
% T,an04e, 0.a.i-n
1 Man+,el ;i.h :-..-"=0eale+ ca,.-n
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CARTON STERIELATION DAN
TOP PREFOLDER
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CARTON STERILEATION DAN TOP
PREFOLDER
$ F-l+ing ,ail02 F-l+ing :l-c9
* Ca,.-n
# F-l+ing 4inge,
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ASEPTIC #ONE
A0e.ic 6-ne a+alah '-na 8ang :e,4ng0i
n.9 e"eliha,aan aga, ,-0e0 ,-+90i
+an 9a,.-n .e.a +ala" 9-n+i0i A0e.ic
(0.e,il)
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TERILI A I PADA UNIT
OPERA I
A EPTIC #ONE
= Preheating zone
• Drying zone, top and bottom
• Filling chamber • Top sealing
• Steam injection
• Sterile air ilter ho!sing do"nstream sterile ilters
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KOMPONEN PADA TERILI A I
$ +i0.,i:.-, 2 0li+e
* >a-,i0a.i-n ni.
# Fil.e, h-0ing ;i.h .;- 0.e,ile 4il.e,0
& +-0ing 080.e"
% ci,cla.ing .an9
1 T- 0ealing3 S.ea" in7ec.i-n ;i.h c8cle /al/e an+
0.ea" +i0.,i:.-,
5 Ni.,-gen in7ec.i-n ("p!i"n#) = in
0.ea" in7ec.i-n
$! Filling cha":e,
$$ Ni.,-gen in7ec.i-n ("p!i"n#) = in4,-n. -4 4illing 0.a.i-n
$2 D,8ing '-ne
$* /a-, hea+
$# P,ehea.ing '-ne
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S!eri#i%%i p& Kr!"n %&'()*+&,*(- .-*,
&im%(kkn ke &#m kr!"n &engn &( %ik#(% me%in (n!(k
pembi#%n (&r $ng !i&k %!eri# p& kr!"n*
D)/*-0 #(-1
Tig %ik#(% me%in &#m :"n pengeringn &ig(nkn (n!(kmeng)p(% &ri kr!"n &engn mengg(nkn (&r pn% $ng
!e#) %!eri#*
E)&*(
Up $ng ber+(m#) bn$k &ig(nkn (n!(k %!eri#i%%i pocketchain %e,r !er(% mener(%*
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FILLING SYSTEM
1. Control valve for product infeed
2. Product tank
3. Valve block
4. Carton detection
5. Filling chamber
6. o!ing !"!tem
#. rive c"linder for outlet valve
FILLING SYSTEM
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FILLING SYSTEM
PRODU.T TANK
$ P,-+c. .an9
2 Le/el 0en0-,
* O/e,4l-; line# S.e,ile 4il.e,
FILLING SYSTEM
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FILLING SYSTEM
DOSING S>STEM
1. $nductive flo% meter 5. rive c"linder for outlet valve!
2. rive for !%ivelling coupling 6. Conden!ate line
3. &utlet valve! #. C.$.P. connection4. '%ivelling coupling
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TOP SEALING AND
TOP FORMING
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TOP SEALING STATION
1. 'team in(ection
2. )op !ealing
3. C"cle valve
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TOP FORMING STATION
$
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PACKAGE DISCHARGE
STATION
1. Pocket chain2. Carton pocket
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SISTEM MONITORING PADA FILLING MACHINE COMBIBLOC CFA 724 - 36
$ M-ni.-,ing a+a !leeve !torage
2 M-ni.-,ing a+a feeder
* M-ni.-,ing a+a tran!fer !tation# M-ni.-,ing .inggi 9a,.-n 8ang .i+a9 0e0ai
& M-ni.-,ing 9e:e,a+aan 9a,.-n a+a a!eptic *one
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KESIMPULAN
? Pr"%e% Pr"&(k%i &i PT U#!r+$ me#e?!i beberppr"%e%' $i!( pen$e#ek%in b)n bk( p& MRU Mi#k
Re,ei
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KESIMPULAN
? Si%!em Oper%i -i##ing M,)ine ."mbib#", .-A /2 C 3 !erbgi
&#m beberp content, $i!( mandrel "heel section, aseptic
zone dan discharge station# mandrel "heel section &#)
pr"%e% pem%(kn &n pemben!(kn bgin b?) slee$e $ng
&i#k(kn p& slee$e eed% magazine' slee$e orming, base
acti$ation, base olding, base pressing &n transer station#
Aseptic zone &#) pr"%e% %!eri#i%%i' pengeringn &npengi%in p& kr!"n $ng &i#k(kn C $aporation !nit '
etraction, drying zone dan illing system# Se!e#) kr!"n &n
pr"&(k me#e?!i pr"%e% !er%eb(!' kr!"n kn &i&"r"ng ke#(r
&ri illing machine ini p& discharge station#
? Si%!em m"ni!"ring p& illing machine ini !er&p! p& slee$e
eed, eeder Mandrel 'heel, transer station, dan p& asepticzone# Si%!em m"ni!"ring &i#k(kn (n!(k mengn!i%ip%i
gngg(n $ng &p! !er+&i p& me%in ini*