04416 calibracion stanadine

7/26/2019 04416 calibracion stanadine

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INJECTION PUMP

MODEL

D B 2 6 2 9

- 4 4 16

SPECIFICATION

SUPtRSEDES MODEL DB2629AJR4381

CUSTOMER PART NO. 22524418

I

I

CUSTOMER’S NAME 1. ADDRESS

tOlTlON O. 2

tNCtNE V-6 (4.3L) LT 6

DATfD 10-4-84

Oldsmobile Division

p

fUlL LOAD RPM 4000

AIVLICATION ~G~,-AR ,985

General Motors Corp.

Lansing. Michigan 48921 "T

'TEST

1.

2.

::

;:

7.

PUMP

PUMP

NAME

;TANO

_

INJECTION LINES

. . . . . . . . . .093" I.D. BY 25" LONE

NOZZLES 0.5mn Orifice Plate (Ref. S.B.334)

NOZZLE OPENING PRESSURE

. . . . . . . . ...1700 t 25 PSI

CALIBRATING OIL VISCOR 1487 AW

TEMPERATURE 10°-1150F (at inlet).

LOW PRESSUREPLUMBINGSYSTEM PER 5.8.334

CAM MOVEMENT EAD-OUT DEVICE 23745.

PILL FUEL READINGSARE AT 1000 STROKES

OPERATING SPEED....HALF . . ..ENGINE SPEED

ROTATION: COUNTER-CLOCKWISE

PLATE... LEFT . ..VIEWING TRANS., PUMP END

TIMED TO THIS CYLINDER (FROM T.PUMP'END)...@

PUMP ACCESSORIES:

1. ELECTRIC SHUT-OFF (12V ETR)

D

2. MlLL ADVANCE

6. TRAILING PORT ROTOR

3. DELIVERY VALVE

7. M.V. SENSOR

4. MIH.-MAX. GOVERNORI

8. ALT, FUEL LIMITER

5. HOUSING PXESS.COLDAOV.

NOTE: ALL SPEEDS ARE IN ENGIN

(*

R.P.M, UNLESS OTHERWISE NOTED

PM)

10. a. AT 400 RPM WITH THROTTLE EVER IN LOW-IDLE POSITION,

CHECK E.S.O. FOR PULL-IN HITH 8.8 VOLTS MAX.

PUMP CAL BRATlON CHECKS: -AS RECEIVED iOR SERVICE

(REF. S.L.222)

1.

2

3.

4.

r‘

OPERATEPUMPAT 2000 RPM (WOT) FOR 10 MINUTES TO BRING

TO OPERATINGTEMPERATURE ND CLEARAIR FROM SYSTEM.

a. IF FUEL IS NOT 10-14 mm3/STROKE 650 RPM, RESET

USING LOW DLE SCREW.

b. JITI

IiOUSIE G

RESSURECOLD ADVANCESOLENOID

ENERGIZEDWITH 8.8 VOLTS, HOUSING PRESSURESHOULD

BE O-l PSI.

CHECK E.S.O. FOR PULL-IN WITH 8.8 VOLTS MAX. WITH

THROTTLE N LOW DLE POSITION AT 400 RPM.

CHECK POINTS;

THRTL.

MM3/

M.V.S.

HSG.

RPM

pos.

I ;0 WOT

STROKE

RATIO(%) ADVANCE

PRESS

18 MIN. --

150 L.I. -- -_

lo-MIN.

IO:;*

650 L.1.

Ref. Za

650 L.I.

7-17

2.5"-4.5" 8.5-11.5

_-

3.5'MIN. O-l*

1400

L.I. 2

MAX. 0.5 MAX.

1500 ADJ.

19-21 21-31

2.25':4.75' ::

1500 WOT

38.5-43.5

90 MIN. .75O-3.75O 8.5-11.

2000 ADJ.

19-21

2.75"-5.75" --

35'30rrWOT

32.5-37.5

62:; MIN.

4000 WOT

33-41 --

8.&AX. ;:::z

4600 WOT

13 MAX. -*

__ -_

_~. _ _~~.~.~

'HYCA ENERGIZED

**ENERGIZE AFL, MOVE THROTTLETO L.I. THEN WOT

5. ~~~"",~~M'"" MARKUSING GAUGE#23743(PER S.8.334, 374

- . REFERNCEONLY.

PUMP SETTINGS: (FOLLOWINGPUMP-SERVICE)

1. ROLLER TO ROLLER DIMENSION 1.956" + .0005"

MAXIMUMECCENTRICITY: .008" TIR

WITH OVERSIZE CAM RING ROLLER TO ROLLER DIMENSION TO8

1.9'62"t .0005 (REFER 5.8.338).

2. GAP BETWEENMINiMAX. SLEEVE AND PUSH ROD, WITH 402.

LOAOMUST BE .023"-.031",

3. LINKAGE GAP:

.135" TO .160" PER 5.8.95 d 342.

4. a. USING GAUGE 21514 SET THROTTLEAT 0" MEASURED

BETWEEN% OF THE THROTTLE LEVER UPPER STUD AND

THE THROTTLESHAFT BUSHING BORE VERTICAL $_ REF.

S.B.374.

._._

b. ADJUST LOW DLE SCREWUNTIL CONTACT S MADE WITH

IDLE STOP BOSS. ,_

5. AT 2000 RPM (WOT) OPERATE PUMPFOR 10 MINUTES TO BRING

TO {OPERATING EMPERATURE ND CLEARAIR FROMSYSTEM.

6. AT 1500 RPM (WOT) SET T. PUMP PRESSURE OR 48-54 PSI

(TE'S? STAND BOOSTPRESSURESET AT 5~0.5 PSI)

7. AT 2000 RPM (?OT) SET RETURNOIL TO 225 -375 CC/MIN.

6. a. AT.1500 RPM (WOT) SET HOUSING PRESSUREFOR 8.8 -

I-'

11.2 P.S.I.

b. WITH HOUSING PRESSURECOLD ADVANCESOLENOID

ENERGIZED.WITH 8.8 VOLTS. HOUSING PRESSURESHOULD

BE O-l PSI.

9. AT 650 RPM WITH GOVERNOR OVER REMOVED

AND

HROTTLE

IN LOW IDLE POSITION (STEP4b) SET MIN.-MAX. GOVERNOR

ASSEMBLY

FOR 12+2 MM3/STROKE FUEL READING WITH COVER

INSTALLED.)

b. CHECK FOR MINIMUM LIFT OF 18" HG.

11. ADV. & M. V. SENSORSETTING PROCEDURE:

a.

CONTROLFACE CAM TO THROTTLESHAFT END PLAY DURING AND

AT THE COMPLETIONOF ALL SETTINGS TO .004"-.006"

MEASUREDBETWEENSPACER#22900 & HOUSING.

WITH THROTTLE IN A L.I. POSITION, ROTATE FACE CAM TO

ITS MINIMUM LIFT POSITION IN CONTACTWITH CAM ROLLER.

AT 650 RPM. ADJUST TRIMMER SCREW #22642) FOR 3.5"

CAM ADVANCE

b.

C.

d.

e.

f.

9.

h.

AT 1500 RPM SET THROTTLE-FOR19-21 I M3/STROKE AND LOCK

IN POSITiON.

ROTATE FACE CAM TO OBTAIN 3.5" CAM ADVANCE

AFTER SETTING IS OBTAINED, SCREWNO.22398 IS TORQUED;

AND FACE CAM RETENTIONTORQUE S CHECKEDPER S.B.361.

SET METERING VALVE SENSORFOR 26.0%POT. RATIO (RANGE

23.75-28.25%) REF.S.B.395.

INSTALL THROTTLE PROTRACTOR O. 220890N TO SHAFT.

1.

ALIGN 0' ON PROTRACTORWITH CENTER OF RIB ON ROCKER

LEVER #22721. UNLOCKTHROTTLE LEVER AND ROTATETOWARD

HOT POSITION. ADJUST MAXIMUMTRAVEL TO 49".

J.

12. a.

b.

C.

d.

CHECK TOTAL THROTTLETRAVEL: WITH THROTTLE

N

LOW

IDLE POSITION. ALIGN 0" ON PROTRACTOR ITH CENTER OF

RIB ON ROCKERLEVER. MOVE THROTTLETO WOT, READING

SHOULDBE BETWEEN 8'-' AND 72".

ENERGIZE AFL SOLENOID WITH 8.8 VOLTS.

MOVE THROTTLE TO LOW DLE AND THEN WOT.

AT 3500 RPM SET DELIVERY TO 35.0 MM3/STROKE.

TORUUE LOCKNUTTO 80-90 in/lbs.

NOTE: ANY CHANGESAFTER THIS P NT WILL REOUIRE RETESTING

OF PUMP STARTfNG WITH ST s 11.

NOTE: MAX. CYL. VAR ATION SHOULDBE f 6 MM~~STROKE ROMTHE

AVERAGEFLOWOF All_ CYLINDERS.

13. CHECKPOINTS:

a. AT 1500 RPM (WOT) DE-ENERGIZE ELECTRIC SHUT-OFF, FUEL

SHOULDBE 4mm3/STROKE. MAXIMUM. RE-ENERGIZE E.S.O.

THRTL.

MM3/

M.V.S.

PRESS.

_pos.

PM

STROKE

b. 150 WOT

_

RATIO (%j

ADVANCE

T.P. HSG.

20 MIN. --- --

c. 150 L.I.

12;o.z ---

l.O"MIN.

(15d) O-,

d. 650

L.I.

8-16 2.6O-4.4' -- 8.B--11:2

e. 650

L.I. -- --- 1.5"MIN.**' -- O-l*

f. 1400

L.I. 2.0 MAX. 0.5 MAX. -- __

9. 1500

ADJ. 19-21 23.75-28.25 2.6":&4' -- --

h. 1500

WOT 39.5-42.5 90 MIN. .75'-3.75" 48-54 9-11

i. 2000

ADJ. 19-21 --- 3.l-l"-5.5" -- --

j. 3000

WOT -- --- 4.75"-7.75O --a.5-11.5

k. 3500**

33.5-36.5 62.5MlN.

L. 4000

WOT 34-40 --- B.&-MAX. ::7.5---l1.5

m. 4600

WOT 13 MAX. --- -- 130MAX. --

*HpCA ENERGIZED

**ENERGIZE AFL MOVETHROTTLE TO L.I. THEN WOl

***GREATER THAN READING 13d.

14. AIR TiME PUMP USING GAGE#23743 (PER S.B.334,374)

SET FQR -11" + 0.5. REFERENCEONLY

15. SPECIAL NOTES:

a. TORQUEALL FASTENERSPER 5.8.106.

b. SECUREMAXIMUMTRAVEL ADJUSTING SCREW, ADVANCETRIMMER

SC$EWA;t$ FACE CAM SCREWWITH RETAINING COMPOUND

c. TEST BENCHTRANSFERPUMP PRESSURE'VALVESHOULDBE

CLOSED EXCEPT WHENMAKING PRESSURE CHECKS.

d. TRANSFERPUMP PRESSUREAT 150 RPM 17 PSI(REF. ONLY)

16. SEAL PUMP FASTENERSPER 5.8.365

NOTE: FOR ADDITONAL INFORMATION REFERTO S.B.400



002629-4416

rJLSCRlPTlOW

CONNECTIIRASSY., adj. reg.

SCREW, pressure adjusting

- SPRING. ball check

BALL, check

SEAL. return line connect0

SHAFT, drive

SEAL. drive shaft (black)

SEAL, drive shaft (red)

RING, drive shaft retainin

HOUSING ASSEMBLY,(2754@ 0.

SEAL, pilot tube

GASKET, timing line cover

COVER, t.iming line

SCREW, timing line-cover

SCREll, name plate or 10401

PLATE, name

SEAL, R-R access hole

SCREW. R-R access hole

SEAL, M.V.S. hold down stu

STUD, M.V.S. hold down

SENSOR, metering valve

WASHER, M.V.S. retaining

NUT, M.V.S. retaining

' APPLY A LIBERAL COATING

TO SEA,LSBEFOREASSEMBLI

SCREk ASSEMELY, vent

21661-21665 and 22733 or

ROLLER, (cam

SHOE, cam roller

CAM RING or(23625 O.S..)FOR

O.E.M. ClNLY INCREASE

SPECIFIED R-R BY .006"

SEAL, hydraulic head

SPRING, leaf

SCREW, leaf spring adj.

SPRING, delivery valve

STOP, de'livery valve

-

OESCAIPTION

SEAL, transfer pump

SPRING, trans. pump blade

ROLLPIN

SEAL, inlet filter screen

PISTON, regulating

PLUG ASSY...

end plate adj.

RING, screen retainer

SCREEN, inlet filter

SLEEVE,

min-max governor

GOVERNOR RM ASS'Y.

GUIDE, idle spring

SPRING, idle

ROD. min-max. gov. push

'USE 23417 or 24833, 27527. 2

j?RlNG, M.V.S. coupling

SLEEVE, thrust

,,_,WASHER, thrust sleeve

EIGHT, govern&

RING, gov. cage retaining

iii

If1

=

i

r

1

27607

1

23054

d

OF

NG

T

22;

SYI

TO

73:

2

2

1

1

1

1

;

lli

I[P

-

1

:

1

1

1'

1

=

1

1

1

$5'.

1

1

1

6

1

‘,, I,.

I L

IOUSINC 1 DRIVE GPOIJP

24509

24506

:23:;:

10453

21860

22937

27539

13622

27603

23107

21194

24419

10394

27606

22601

27268

27234

27228

.UT EASE 1241 COMPOUND

AFT AND SHAFT TO PUMP,

HEAD AND ROTORGROUP

1660

GOVERNOR ROUP

a48

27235.

21312

3272

1201

12285

1

-i

-;

]

- ,

_

_

2235'

1158;

1352'

2701'

27241

1133'

27261

2760:

2262'

2753

27431

2779(

2723:

2728:

273%

23506

11056

11438

Ii216

0727

zl2a7

3:;;:

i3821

13837

‘I1 “B

20530

21232

20511

zo528

1200

:,

1

1

;

1

b

cl_

2

1

4

1

1

E

DESCRlPllON

-

RETAINER, rotor

.INER, transfer pump

ILADE, transfer pump

3r 20512 per SB304

IING,

liner locating

REGULATORSSY., trans. pump

I:

I:

3668

0523

c

PRING. regulating

F

LATE. trans. pump pressure

17256

1

=

:AP. transfer pump end

=

C

q

2232

2281.

WASHER.max. speed spring

SPRING. min.-max.

2176

BLOCKASSEMBLY

27601

2335:

2722,

2364l

2341;

WASHER. guide stud

STUD, guide

ARM ASSY.. metering valve

SPRING, meteting valve arm

VALVE, metering or 23441

PER SE336

2429

RETAINER ASSY...gov. wt.

I

1

c

;TRAP, H.P.C.A. wiring

2

‘5

SLEEVE, protective

=

:

1

F

S

PAGE 2 OF 3

OtSCRlPTlOn

CREW, cover hold down

LOCKWASHER, over screw

W

SHER, cover screw

a

OVER, gov. control

ASKET, gov. cover

CREW, head locking

EAL, M.V. SENSOR

EAL, AFL locknut

UT, AFL lock

FL SOLENOID

ONNECTOR,HPCA and M.V.sensor

LUG, cavity

ABEL, pump identification

FOR FACTORYUSE ONLY)

(YD. HEAD 6 ROTORASSEMBLY

PLUNGER, rotor (Basic)

ISE 11057 THRU 11060(STD.)

OR 11062 THRU 11065(O'SIZE)

1s indicated on rotor SB 60R

SCREW, hydraulic head plug

SCREW, hydraulic head plug

CONNECTOR, uel line

XREW, locking plate

'LATE, locking

;EAL, lockinj plate

IALVE. delivery

SB143R

)r 13822 (O'size) as Req'd.

XREW. delivery valve

b NDENTED ITEMS INCLUDED.



002629-4416

p DESCRlPTlOW

=

NUT. max. travel screw

SCREW. low idle

/

.-_

SPRING. low idle screw

SHAFT ASSEMBLY, throttle

SCREW, max. throttle travel

.SPACER. throttle shaft

SPRING, mech. light load adv.

VALVE, servo advance

PISTON ASSY., servo adv.

or 23175tO'size)

VALVE, check

SCREW, check valve

PLUG, power side

SEAL, piston hole plug

PIN, cam advance

SEAL, adv. screw hole plug

PLUG, adv. screw hole

-

INSTALL GROUNDING TRAP ON

LEFT SIDE VIEWING TRANS.

PUMP END CAP.

-i

STRAP, grounding

LOCKWASHElR,over screw

LOCKNUT, terminal

WIRE, HPCA negative

LOCKWASHE:R,erminal

NUT, terminal

LDCKWASHER, erminal

WASHER, terminal flat

WASHER, fiber insulating

3=

12173

21646

23642

27238

23063

22900

23647

23052

23173

23051

19834

22%

2392:

2761C

23056

20951

18493

14760

27232

12049

12519

12049

18501

12500

f

LUBRICATE PER

XL-

AUTOMATICADVANCEGROUP

&

21284

22398

24661

14408

24585

27226

12358

12360

12362

27225

23643

22721

23566

22397

22642

22917

22693

27163

27609

-&

ELECTRIC SHUT-OFF GROUP

*NOTE: "Apply a liberal coating of SYN-KUT

Base 1241 Compound to the O.D. of Tube

23190 on H.P.C.A. Solenoid Terminals

before assembling to cover."

SOLENOID ASSEMBLY, cold adv.

1

TUBE, insulating

SOLENOID FRAME & ARM ASSY.

TUBE. insulating

I /

27229

23190

:

27362

2 23190

IN, VACUUMMODULEDRIVE

CREW. face cam

QCE CAM

QSHER, throttle shaft seal

EAL, throttle shaft

IOK ASSY., gov. linkage

LINKAGE ASSY., governor

SCREW, gov. linkage hook

WASHER, gov. linkage hook

HOOK, gov. linkage

PRING, gov. linkage hook

;E-i-

III

=

1

1

=

1

2

1

1

;

1

1

1

1

=

1

1

2

2'

2

2

2

1

1

i

1

1

-

-

PAGE 3 OF 3

DESCRIPTION

*Lubricate per XL-984

or 58.387

LEVER ASSY., rocker

RING, retaining

PIN, rocker lever

SCREW, servo advance adj.

PLUNGER, servo advance

PLUG ASSY.,

spring side

SEAL, plunger

SEAL, piston hole plug

SEAL. head locating screw

SCREWASSY., head locating

TERMINAL, electric shut-off

INSULATOR, terminal

LOCKNUT, terminal

LOCKWASHER,erminal

NUT, terminal

LOCKWASHER,erminal

WASHER, terminal flat


LOCKWASHER,erminal

WIRE, HPCA positive

LOCKNUT, terminal

NUT, terminal

LOCKWASHER,erminal

WASHER. terminal flat


FOR SERVICE USE ONLY

APPLICABLE SERVICE ASSEMBLIES

GASKETKIT

124370

PILOT TUBE REPLACEMENT

%%OLENOID AND FRAMEASSEMBLYKIT

THROTTLESHAFT BUSHING REPLACEMENT

#15093

FOR ENGINEERING USE ONLY

DATE

3-22-84

-CHG EDITIONu

4-10-84

'1:;;:

PRELIM.

5-10-84

z:

PRELIM.

PRELIM.

6-21-84

PRELIM.

8-l 84

10-4-84

16470

:

04416 calibracion stanadine

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