13 - Copes-Vulcan Valves

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 Cross checked Department Name Date Signature Main Contractor    Scale NA Unit 16 Discipline M KKS ESKOM Document ID Replaces ALSTOM Document Code MDI/16/S/MAW-------EA/002 Responsible dept. TSNED22 Created by F.Berger Checked by P. Müller Approved by G. Bodenmueller Format A4 Document Type Drawings Document Status Draft Identification number GMC1 067 198 Originator Title, Subtitle Water and Steam Control Valves Outline drawings Rev. A Date 24.06.2009 Lang. En Sheet 1/7  © ALSTOM 2007. Al l rights reserved. Please consider the environment before printing this document. Water and Steam Control Valves, Outline Drwg. Projects and Customer’s Information: MEDUPI POWER STATION South Africa Contract Number N° 4600008582 Space for Stamping (Review and Validation status - if needed) Rev. Revision Date Created by Checked by Approved by Description Status A 24.06.09 Berger Mueller Bodenmüller First Issue DRAFT

description

13 - Copes-Vulcan Valves

Transcript of 13 - Copes-Vulcan Valves

  • Cross checked Department Name Date Signature

    Main Contractor

    Scale NA

    Unit 16

    Discipline M

    KKS

    ESKOM Document ID

    Replaces

    ALSTOM Document Code MDI/16/S/MAW-------EA/002

    Responsible dept. TSNED22

    Created by F.Berger

    Checked by P. Mller

    Approved by G. Bodenmueller

    Format A4

    Document Type Drawings

    Document Status Draft Identification number

    GMC1 067 198

    Originator

    Title, Subtitle Water and Steam Control Valves Outline drawings Rev.

    A Date 24.06.2009

    Lang. En

    Sheet 1/7

    ALSTOM 2007. All rights reserved. Please consider the environment before printing this document.

    Water and Steam Control Valves, Outline Drwg.

    Projects and Customers Information:

    MEDUPI POWER STATION

    South Africa

    Contract Number N 4600008582

    Space for Stamping (Review and Validation status - if needed)

    Rev. Revision Date

    Created by Checked by Approved by Description Status

    A 24.06.09 Berger Mueller Bodenmller First Issue DRAFT

  • Originator

    Identification number MDI/16/S/MAW-------EA/002

    Rev. A

    Date 25.06.2009

    Lang. En

    Sheet 2/7

    ALSTOM 2007. All rights reserved.

    TABLE OF CONTENT

    KKS-No.: DN Document No.

    10/20/30/40/50/60MAW10AA011 DN50 / DN250 CD1000002424990

    10/20/30/40/50/60MAW15AA011 DN25 CD1000002424992

    10/20/30/40/50/60MAW15AA012 DN300 CD1000002424991

    10/20/30/40/50/60MAW15AC001 DN25/ DN350 CD1000002424993

    10/20/30/40/50/60LBH10AA002 DN80 877101

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    ISSUEDRAWING NO

    DATE BYMODIFICATION NUMBER

    CD1000002424990

    15-06-09

    CMNCOPES-VULCAN

    USED ON 1125436 APPROVED

    TRACED

    MATLTHIS DRAWING IS THE PROPERTY OF COPES-VULCAN

    AND MAY NOT BE USED WITHOUT THE EXPRESSPERMISSION AND LICENSE OF COPES-VULCAN

    DO NOT SCALEIF IN DOUBT - ASK !

    GENERAL ARRANGEMENT DRAWING OF3" ANSI 900 GLOBE VALVE WITHCV700-60R ACTUATOR

    00

    CUSTOMER NAME

    PROJECT NAME

    CUSTOMER PO NoCUSTOMER TAG NoVENDOR NAME

    VENDOR JOB NoVENDOR SERIAL NoITEM DESCRIPTION

    ALSTOM POWER SYSTEMS GMBH

    POWER PLANT MEDUPI UNIT 1

    D61-450009548910MAW10AA011

    11254361000002424990GLAND STEAM ADMISSION VALVE

    ISS

    COPES VULCAN, WINSFORD ENGLAND

    CMN

    Parts ListDESCRIPTIONPART NUMBERQTYITEM NUMBER

    BODY,3" ANSI 900 BWBDY30308080211BONNET, 3" ANSI 1500 WCB

    BNT30318080112

    PLUG, 2.5" BAL HT NITPLG32502020313+CAGE, 2" EQU 2PCAG3240104020314+SEAT, 2" NITSRG3251250315+STEM, 0.75" 0.75" 316STM31021600116+GLAND BRIDGE, 0.75"35615117GLAND FOLLOWER, 0.75"35572618GASKET28665319++GLAND BUSH, 0.75"373407110+STUD, 0.562 UNC x 2.75NUT, HEAVY 0.562 UNC

    U01-704TUU09-070TV

    411

    STUD, 0.562 UNC x 2.75U01-704TU212NUT, HEAVY 0.562 UNCU09-070TV213STUD, 1.000UNC X 5.00U01-410HR814NUT, HEAVY 1.000 UNCU09-040HS815GLAND PACKING, 0.75"368489116++SPIROL PIN, 0.12x1.00U20-118118++GASKET, 2" ANSI 1500268900220++GASKET, SPIRAL WOUND268905122++RING, PISTON 2" CAR347747240++ADAPTOR RING, 3" 420ADR3032502171+

    RECOMMENDED SPARES

    + OPERATIONAL SPARES++ COMMISSIONING SPARES

    ALLOW 12.00in (305mm) FORACTUATOR REMOVAL

    CV700-60R REVERSE ACTINGPNEUMATIC DIAPHRAGM ACTUATORWITH TOP MOUNTED HANDWHEEL

    SIEMENS PS2 POSITIONER WITH GAUGES & FEEDBACK MODULE

    SMC AW-30 FILTER REGULATORWITH GAUGE

    STAINLESS STEEL TUBING

    ACTUATOR WEIGHT 91lb (41kg)VALVE WEIGHT 246lb (119kg)

    3in ANSI 900 GLOBE VALVEBUTTWELD END CONNECTIONS88.9mm x 273mm OUTLET DIFFUSER

    10.38 in264 mm

    17.31 in440 mm

    6.25 in159 mm

    4.81

    in

    122

    mm

    12.70

    in

    323

    mm

    28.29

    in

    719

    mm

    11.50 in292 mm

    10.00 in254 mm

    FLOW

    DIA DIA

    13 12 11 6+ 14 15 9++ 20++ 20++ 22++71+1

    7 8 16++ 10+ 2 4+ 18++ 40++ 3+ 5+FLOW

    3.06

    8 in

    77.93

    m

    m0.

    06 in

    1.5

    mm

    3.62

    in

    92 m

    m

    0.38 in10 mm

    37.5

    47.5

    62.5

    10.01

    6in

    254.

    4mm

    37.5

    0.06

    in

    1.5

    mm

    INLET BUTTWELD DETAIL

    TO SUIT 88.9mm OD x 5.5mm PIPE

    RO

    OTF

    ACE

    DIA

    DIA DIA

    RO

    OTF

    ACE

    OUTLET BUTTWELD DETAIL

    TO SUIT 273mm OD x 9.3mm WALL PIPE

    ORIENTATION

    INLET

    AIR SUPPLY4.5 BAR.G1/4" NPT (F)

    FILTERREGULATOR

    SINGLE ACTINGE/P

    POSITIONER

    FEEDBACK SIGNAL4-20 mA

    REVERSE ACTINGACTUATOR

    PNEUMATIC HOOK-UP

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    DATE

    CHECKED

    SCALE

    ISSUEDRAWING NO

    DATE BYMODIFICATION NUMBER

    CD1000002424992

    17-06-09

    CMNCOPES-VULCAN

    USED ON 1125436 APPROVED

    TRACED

    MATLTHIS DRAWING IS THE PROPERTY OF COPES-VULCAN

    AND MAY NOT BE USED WITHOUT THE EXPRESSPERMISSION AND LICENSE OF COPES-VULCAN

    DO NOT SCALEIF IN DOUBT - ASK !

    GENERAL ARRANGEMENT DRAWING OF 1" ANSI 300 GLOBE VALVE WITHCV700-60D ACTUATOR

    00

    CUSTOMER NAME

    PROJECT NAME

    CUSTOMER PO NoCUSTOMER TAG NoVENDOR NAME

    VENDOR JOB NoVENDOR SERIAL NoITEM DESCRIPTION

    ALSTOM POWER SYSTEMS GMBH

    POWER PLANT MEDUPI UNIT 1

    D61-450009548910MAW15AA011

    11254361000002424992WATER CONTROL VALVE TO GLAND STEAM

    ISS

    COPES VULCAN, WINSFORD ENGLAND

    CMN

    Parts ListDESCRIPTIONPART NUMBERQTYITEM NUM

    BODY 1" 600BW WCBBDY30108060111BONNET, 1" 300 WCBBNT30117060112PLUG, #1 CASCADEPLG38902080313+CAGE, 1" CAS NITCAG3010506040314+SEAT, 1" #1 CAS NITSRG3015890315+STEM, 0.75" STM31021300216+GLAND BRIDGE, 0.75"35567117GLAND FOLLOWER, 0.75"

    35572618

    GASKET, 1" 60028664919++GLAND BUSH, 0.75"373407110+YOKE NUT, 2.75"C19577-ZXE111STUD, 0.438UNCx2.62 B8M

    U01-171TU212

    NUT, HEAVY 0.438UNCU09-015TV213STUD, 0.500UNCX2.50 B7

    U01-213HR814

    NUT, HEAVY 0.500UNC 2H

    U09-020HS815

    GLAND PACKING, 0.75"368489416++SPIROL PINU20-119118+GASKET, 1" 600286709120++

    RECOMMENDED SPARES

    + OPERATIONAL SPARES++ COMMISSIONING SPARES

    ALLOW 12.00in (305mm) FORACTUATOR REMOVAL

    CV700-60D DIRECT ACTINGPNEUMATIC DIAPHRAGM ACTUATORWITH TOP MOUNTED HANDWHEEL

    SIEMENS PS2 POSITIONER WITHGAUGES & FEEDBACK MODULE

    SMC AW-30 FILTER REGULATORWITH GAUGE

    STAINLESS STEEL TUBING

    ACTUATOR WEIGHT 87lb (40kg)VALVE WEIGHT 26lb (12kg)

    1in ANSI 300 GLOBE VALVEBUTTWELD END CONNECTIONS

    3.50 in89 mm

    7.75 in197 mm

    1.69

    in

    43 m

    m7.

    07 in

    180

    mm

    26.48

    in

    673

    mm

    11.50 in292 mm

    10.00 in254 mm

    FLOW

    DIA DIA

    13 12 11 14 15 9++ 18+1 20++6+

    7 8 16++ 10+ 2 4+ 3+ 5+ FLOW

    1.04

    9 in

    26.64

    m

    m

    1.31

    in

    33.3

    mm

    0.06

    in

    2 m

    m

    0.22 in6 mm

    37.5

    47.5

    62.5BUTTWELD END DETAIL

    BOTH ENDS IDENTICALTO SUIT 33.4mm OD x 3.4mm WALL PIPE

    ORIENTATION

    INLET

    AIRSUPPLY1.7 BAR.G1/4" NPT (F)

    FILTERREGULATOR

    SINGLE ACTINGE/P

    POSITIONER

    FEEDBACK SIGNAL4-20mA

    DIRECT ACTINGACTUATOR

    PNEUMATIC HOOK-UP

    DIA DIA

    RO

    OTF

    ACE

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    SCALE

    ISSUEDRAWING NO

    DATE BYMODIFICATION NUMBER

    CD1000002424991

    17-06-09

    CMNCOPES-VULCAN

    USED ON 1125436 APPROVED

    TRACED

    MATLTHIS DRAWING IS THE PROPERTY OF COPES-VULCAN

    AND MAY NOT BE USED WITHOUT THE EXPRESSPERMISSION AND LICENSE OF COPES-VULCAN

    DO NOT SCALEIF IN DOUBT - ASK !

    GENERAL ARRANGEMENT DRAWING OF 10" ANSI 150 GLOBE VALVEWITH CV700-160R5 ACTUATOR

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    CUSTOMER NAME

    PROJECT NAME

    CUSTOMER PO NoCUSTOMER TAG NoVENDOR NAME

    VENDOR JOB NoVENDOR SERIAL NoITEM DESCRIPTION

    ALSTOM POWER SYSTEMS GMBH

    POWER PLANT MEDUPI UNIT 1

    D61-450009548910MAW15AA012

    11254361000002424991GLAND STEAM EXHAUST VALVE

    ISS

    COPES VULCAN, WINSFORD ENGLAND

    CMN

    Parts ListDESCRIPTIONPART NUMBERQTYITEM NUM

    BDY, 10" ANSI 150BW WCB BDY31008020111BONNET, 10" 150 WCBBNT5103802011210" TANDEM PLUG35708513+CAGE, 10" TANDEMCAG3100407130314+STEM-1.25" DIASTM3102130016++BRIDGE, GLAND 1.00"35614817FOLLOWER, GLAND 35572918GASKET28665719++ BUSH, GLAND 1.00"373408110+STUD, 0.562 UNC x 2.75NUT, HEAVY 0.562 UNC

    U01-704TUU09-070TV

    411

    STUD, 0.562 UNC x 2.75U01-704TU212NUT, HEAVY 0.562 UNCU09-070TV213STUD, 0.875-9UNC X 4.00 B7U01-358HR1214NUT, HEAVY 0.875UNC 2H U09-035HS1215PACKING RING368493116++PIN, SPIROL 0.19 x 1.75U20-165118+GASKET, 10" 600267466220++10" TANDEM CAGE SPACERSPC310100103121+SPRING346479130+INNER PLUG362762132+PLUG BUSHING362763134+PISTON RING192962240++SPRING RETAINER346229XMC184PIN, LOCKING163558XSH1157

    RECOMMENDED SPARES

    + OPERATIONAL SPARES++ COMMISSIONING SPARES

    ALLOW 12.00in (305mm) FORACTUATOR REMOVAL

    CV700-160R5 REVERSE ACTINGPNEUMATIC DIAPHRAGM ACTUATORWITH TOP MOUNTED HANDWHEEL

    SIEMENS PS2 POSITIONER WITHGAUGES & FEEDBACK MODULE

    SMC AW-30 FILTER REGULATORWITH GAUGE

    RK1000 VOLUME BOOSTER

    STAINLESS STEEL TUBING

    ACTUATOR WEIGHT 273lb (124kg)VALVE WEIGHT 1380lb (627kg)

    10in ANSI 150 GLOBE VALVEBUTTWELD END CONNECTIONS323.8mm x 254mm INLET REDUCER254mm x 323.8mm OUTLET DIFFUSER

    26.00 in660 mm

    23.06 in586 mm

    23.06 in586 mm

    13.00

    in

    330

    mm

    19.79

    in

    503

    mm

    49.63

    in

    1261

    m

    m

    18.00 in457 mm

    18.00 in457 mm

    FLOW

    DIA DIA

    13 12 11 6++14 15 9++ 20++

    7 8 16++ 10+ 2 21+157 34+

    40++

    30+ 32+

    18+

    3+

    4+ 20++ 1

    FLOW

    12.00

    0 in

    304.

    80 m

    m0.

    06 in

    1.5

    mm

    37.5

    DIA

    RO

    OTF

    ACEBUTTWELD END DETAIL

    BOTH ENDS IDENTICALTO SUIT 323.8mm OD x 9.5mm WALL

    ORIENTATION

    INLET

    AIR SUPPLY3.7 BAR.G1/4" NPT (F)

    FILTERREGULATOR

    SINGLE ACTINGE/P

    POSITIONER

    FEEDBACK SIGNAL 4-20mA

    VOLUME BOOSTER

    REVERSE ACTINGACTUATOR

    PNEUMATIC HOOK-UP

    84

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    ISSUEDRAWING NO

    DATE BYMODIFICATION NUMBER

    CD1000002424993

    17-06-09

    CMNCOPES-VULCAN

    USED ON 1125436 APPROVED

    TRACED

    MATLTHIS DRAWING IS THE PROPERTY OF COPES-VULCAN

    AND MAY NOT BE USED WITHOUT THE EXPRESSPERMISSION AND LICENSE OF COPES-VULCAN

    DO NOT SCALEIF IN DOUBT - ASK !

    GENERAL ARRANGEMENT DRAWING OF 14" ANSI 600 MSD

    00

    CUSTOMER NAME

    PROJECT NAME

    CUSTOMER PO NoCUSTOMER TAG NoVENDOR NAME

    VENDOR JOB NoVENDOR SERIAL NoITEM DESCRIPTION

    ALSTOM POWER SYSTEMS GMBH

    POWER PLANT MEDUPI UNIT 1

    D61-450009548910MAW15AC001

    11254361000002424993PIPELINE DESUPERHEATER

    ISS

    COPES VULCAN, WINSFORD ENGLAND

    CMN

    Parts ListDESCRIPTIONPART NUMBERQTYITEM NUM

    MAI, 14" ANSI 600RFC34883AAQC11NOZZLEU26-559185+

    RECOMMENDED SPARES

    + OPERATIONAL SPARES++ COMMISSIONING SPARES

    17.50 in445 mm

    4.13 in105 mm

    1 85+

    FLOW

    INLET CONNECTIONDILO J1B20G

    MOUNTING FLANGE2" ANSI 600RFMSD WEIGHT - 18lb (8kg)

    TO SUIT 355.6mm OD x 11.1mm WALL PIPE

    FLOW