BOUTEFEU INGENIERÍA Y DESARROLLO, S.L. · PDF fileBoutefeu Ingeniería y...

BOUTEFEU INGENIERÍA Y DESARROLLO, S.L.BOUTEFEU INGENIERÍA Y DESARROLLO, S.L.Parque Tecnológico de Alava, Crtra. N-240 Km. 9

Albert Einstein, 25 – Edf. 3 - 1ª Planta01510 - MIÑANO (Alava)

Telephone 945 29 82 64 * Fax 945 29 82 92.E-MAIL: [email protected]@boutefeu.com

WEB: www.boutefeu.com

mailto:[email protected]

INDEX

1. PRESENTATION OF THE COMPANY

2. ACTIVITIES AND SERVICES

2.1. INDUSTRIAL

2.1.1. TECHNICAL-ECONOMIC PRELIMINARY STUDIES

2.1.2. IMPLEMENTATION, INDUSTRIAL URBAN DEVELOPMENT AND GENERAL SERVICES

2.1.3. CIVIL ENGINEERING

2.1.4. PRESSURE AND ATMOSPHERIC APPARATUS, PIPING, INSTRUMENTATION

2.1.5. PROJECTS

2.1.6. BUILDING AND ERECTION WORK CONTRACTING

2.1.7. SUPERVISION AND CONTROL OF BUILDING AND ERECTION WORK

2.2. SINGULAR ARCHITECTURE

2.3. ANCILLARY SERVICES

3. HUMAN AND TECHNICAL RESOURCES

3.1. HUMAN RESOURCES

3.2. TECHNICAL RESOURCES

3.2.1. METAL STRUCTURE CALCULATION PROGRAMMES

3.2.2. CIVIL WORKS CALCULATION PROGRAMMES

3.2.3. PIPE STRESS AND FLEXIBILITY PROGRAMMES

3.2.4. PRESSURE VESSEL CALCULATION PROGRAMMES

3.2.5. PIPE DRAWING PROGRAMMES

3.2.6. 3D METAL STRUCTURE CALCULATION PROGRAMMES

3.2.7. FINITE ELEMENT CALCULATION PROGRAMMES

4. REFERENCES

Boutefeu Ingeniería y Desarrollo S.L.

1. PRESENTATION OF THE COMPANY

Boutefeu Ingeniería y Desarrollo, S.L. is a company specialised in Engineering services for Industrial Plants and Architecture, with special reference to any of the areas that might intervene in the development process of industrial installations.

Boutefeu Ingeniería y Desarrollo, S.L. was founded in 1988 and since then has offered a range of different services to its clients. Today, it is a modern and dynamic organisation, capable of meeting the most important challenges of the future. Boutefeu Ingeniería y Desarrollo, S.L. works on the basis of the day-to-day improvement of its competitive advantages:

Services adapted to the individual requirements of each client. Innovation and updating of resources. Commitment to quality and the continuous improvement of processes.

For all these reasons, Boutefeu Ingeniería y Desarrollo, S.L. has a multidisciplinary team of highly-qualified designers and calculators, with broad experience in industrial design and engineering and with a clear, client-oriented strategy.

Likewise, in its determination to offer its clients the best solutions, Boutefeu Ingeniería y Desarrollo, S.L. makes intense use of the latest technologies, based on 3D CAD and calculation programmes of recognised prestige for each one of their particular applications.

Since its formation, our company has concentrated its efforts on the preparation of detailed, carefully-studied Technical Specifications both for invitations to bid and for the Implementation of construction work as well as meticulous Detailed Engineering. We consider that this is the basis for any good Project, in order to avoid

improvisations and modifications during erection, with the consequent increase in costs. To

sum up, this company considers that it is extremely important to make sure that the DETAILED ENGINEERING is well done.

According to market requirements and in answer to the demand from several of our clients, we also develop “turnkey” projects, including both Implementation Projects and Industrial Activity projects, MINP, Safety, etc., including the negotiation of all the permits from a range of different organisations and the and development of products in which we take responsibility for subcontracting specialised trades and take full responsibility for the project as a whole, delivering the completely finished building without any bother for the owner.

Boutefeu Ingeniería y Desarrollo, S.L. started out in the field of Civil Engineering and Metal Structures for the Petrochemical Industry and subsequently broadened its range of activities to include all aspects of the design of all kinds of Industrial Installations through the incorporation of specialised personnel, to cover the following areas:

Industrial Building and Urban Development. Civil Engineering of concrete or metal structures, foundations for special machines, etc.

Process piping, stress calculations, gas conduits, etc. Pressure and vacuum vessels, columns, heat exchangers, etc. Industrial Engineering. Installations and General Services for production. Installation Design. Singular Architecture. Electricity. Technical coordination and supervision of construction work. Coordination in health and safety issues. “Turnkey” projects.


Our head offices are located on the ALAVA TECHNOLOGY PARK, on the first floor of the E3 Building, andOur head offices are located on the ALAVA TECHNOLOGY PARK, on the first floor of the E3 Building, and occupy a surface area of 550 m2.occupy a surface area of 550 m2.

The complete address of our head offices is as follows:

BOUTEFEU INGENIERIA Y DESARROLLO, S.L.Parque Tecnológico de Alava, Crtra. N-240 Km. 9Albert Einstein, 25 – Edf. 3 - 1ª Planta 01510 - MIÑANO (Alava)Teléfono 945 29 82 64 * Fax 945 29 82 92.E-MAIL: [email protected]@boutefeu.esWEB: www.boutefeu.comThe company is inscribed in the mercantile registry of Alava, T 691, F 35, S 8, H VI 4308, I/A 1

2. ACTIVITIES AND SERVICES

2.1. INDUSTRIAL

2.1.1 PRELIMINARY TECHNICAL-ECONOMIC STUDIES.

Economic studies of several different alternatives. Preliminary estimate of new investments. Evaluation of existing buildings. Industrial Activity Projects. Implementation Projects. Technical Feasibility Studies. Technical Advice. Basic Engineering. Prior Topography Work. Draught Projects.

2.1.2. CONSTRUCTION, INDUSTRIAL URBAN DEVELOPMENT AND GENERAL SERVICES

General layout of new industries or extensions. Building of streets, points of access and the connection of external services. Low voltage distribution, lighting and power. Water supply networks, irrigation, fire prevention, sewage, etc. Urban development. Valuation of infrastructure works for feasibility studies of new industries, or extension and refurbishment of existing industries.


mailto:[email protected]

2.1.3 CIVIL ENGINEERING

Warehouses and ancillary buildings. Production bays and buildings. Special construction projects, tanks, columns, etc. Foundations for special machinery and equipment, turbines, engines, fans, etc. Verification of the strength of structures and the reinforcements required to withstand new loads in

existing buildings. Refurbishment studies of industrial buildings, adapting these to their new use. Updating of installations to current legislation. Special “finite element” calculations.

2.1.4 PRESSURE AND ATMOSPHERIC APPARATUS, PIPING.

Design and analysis of pressure vessels (columns, vertical equipment, horizontal equipment, reactors, etc.) according to ASME VIII, Div.1.

Design and analysis of storage tanks according to API-650 and API-620. Preparation of detailed drawings for the manufacture of pressure vessels and storage tanks. Design and routing of piping systems. Preparation of isometrics and lists of materials. Stress analysis and calculation of the flexibility of raping for new systems or those in service. Electricity. Finite elements calculations.

2.1.5 PROJECTS.

Implementation Projects. Health and Safety Projects. Quality Control Projects of Construction Work. Activity Projects. Industrial Installation Legalisation Projects (pressure vessels, storage of chemical products, fire

protection systems, compressed air installations, etc.). Fire Prevention Projects.


2.1.6 BUILDING AND ERECTION WORK CONTRACTING

Preparation of Basic Documentation. Preparation of technical specifications for the acquisition of materials or contracting of construction work

from third parties, indicating prices and measuring standards. Invitations to bid. Comparative study and evaluation of office received. Contract award report and proposals. Preparation of contracts.

2.1.7 SUPERVISION AND CONTROL OF BUILDING AND ERECTION WORK

Planning and monitoring of construction work. Monitoring of the Quality Control Plan. (Safety Coordination.) Technical Inspection. Preparation of certificates with measurements of constructed buildings for the purpose of invoicing.

2.2. SINGULAR ARCHITECTURE

Preparation of projects for Singular Buildings through collaboration with external architects of recognised prestige.

Monitoring and control of construction work.

2.3. ANCILLARY SERVICES:

Topography. Review and updating of Projects. Technical Assessment on Projects. Industrial Activity Projects. Industrial Installation Legalisation Projects (pressure vessels, storage of chemical products, fire

protection systems, compressed air installations, etc.). Expert reports. Preparation of parts breakdowns with “Workshop Sketches” for manufacturing plants. “Turnkey” construction work.


3. HUMAN AND TECHNICAL RESOURCES

3.1. HUMAN RESOURCES:

Currently, Boutefeu Ingeniería y Desarrollo, S.L. has a staff of 12 persons who make up a multidisciplinary team of highly-qualified designers and calculators, with broad experience in the areas of industrial design and engineering and with a clear, customer oriented strategy. We subcontract some very special drawing or calculation jobs to specialised companies under our supervision and direct control.

The organisational chart of this company is as follows:

Boutefeu Ingeniería y Desarrollo, S.L. has the AENOR 2008 Quality certificate, which ensures the overall management of engineering projects in accordance with the following diagram:


Gerencia / DirecciónManagement

AdministraciónAdministration

Responsable de proyectosProject Manager

Responsable de calidad

Quality Manager

Técnicos calculistas

Técnicos calculistas Té

cnicos proyectistasTé

cnicos proyectistasTécnicos calculistasSpecialist Calculators Té

icos proyectistasSpecialist Designers


1. Datos de partida1. Initial data

Detailed Engineering Project Management Process

Project Manager

RC023Initial documentation

3. Planificación del diseño3. Design planning

Are Preliminary results required?

No

¿OK?

No Yes

Yes

Noyes

Verification: Project manager or Technical

manager

Responsible specialist calculator

Responsible specialist designer


manager

RESULTS OF DESIGN AND DEVELOPMENT

PLANNING BREAKDOWN

ACTIVITIES RESPONSIBILITIES

Auto-control

Action Proposal

INTERMEDIATE

RC031Project planning

RC032Design Planning

Desglose en zonaso áreas de equipos,objetivos y recursos

Breakdown into areas of teams, objectives

and resources,

Desglose de las zonasen etapas de diseño

Breakdown of the areas and design

stage

Zona: FFZone: FF

Etapa: U EX XXYY FF GGStage: U EX XXYY FF GG

2. Planificación proyecto2. Project planning

Project folder

RC035Justifying

calculation sheet

4. Precálculo4. Pre-calculation

5. Revisión y verificación5. Review and Check

RC037Drawings list

7. Revisión y chequeo7. Review and check 6. Trazado de planos6. Preparation of drawings

¿OK?

RC039b Separators


RESPONSABILITIES

9. Revisión y verificación9. Review and check

10. Trazado de planos10. Preparation of

drawings11. Revisión y chequeo11. Review and check

¿OK?

¿OK?

No

Yes

No

Yes

PROJECT12. Entrega proyectocon validación parcial

12. Delivery of project with general validation

13. Aceptaciónmodificaciones

13. Acceptance of modifications ¿Modifications?

Yes

14. Validación por el cliente,si está planificado

14. Validations by client, if planned

No

Responsible specialist calculator

Responsible specialist designer


manager

Project manager

Project manager or Technical manager

Action proposal

Auto-control

ACTIVITIES

Coding of Design stages according to IT01 Annex IV

Project manager or Client

RC036List of justifying

Calculations

8. Cálculo8. Calculation

Optional

U: Letter that identifies the stage as a calculation stage, C: or preparation of drawings, EEX: Dossier code initials. (Coding according to IT01 Annex I)XX: Correlative number.YY: Last two numbers of the current year.Z: Optional letter, chosen appropriately to identify important modificacions in the document.FF: Correlative number corresponding to each project area. (Coding according to IT01 Annex V)GG: Code number of the project stage.

Of calculations if U= C (Coding according to IT01 Annex III)Of calculations if U= U (Coding accoding to IT01 Annex II)

3.2. TECHNICAL RESOURCES:

The main programmes used for the development of a range of different engineering jobs are as follows:

3.2.1. METAL STRUCTURE CALCULATION PROGRAMMES

CYPE: METAL 3D

With Metal 3D, we calculate any kind of structure made from steel bars, carrying out all the checks required by the Spanish CTE standard, Eurocode and other international standards.

POWER FRAME

In those, more specific cases in which it may be necessary to carry out checks with second order stress and dynamic analysis or overhead cranes integrated into the structure, we use PowerFrame.


POWER CONNECT

With PowerConnect, We calculate the bolted joints of the metal structure using direct importation from PowerFrame.

All calculations made with PowerConnect comply with Eurocode 3 and annexes relating to connections.

3.2.2. CIVIL WORKS CALCULATION PROGRAMMES

CYPECAD

With this programme we calculate and dimension in 3D reinforced concrete and metal structures subjected to horizontal and vertical actions in buildings and civil engineering projects.


3.2.3. PIPING STRESS AND FLEXIBILITY PROGRAMMES

AUTO PIPE

With this programme we provide a comprehensive proposal for the design and analysis of pipes, including rapid analysis and visualisation of piping systems, according to international design codes.

AutoPIPE Is designed for companies that work in sectors such as nuclear energy, chemical plants, oil refineries, etc. It incorporates the following codes: ASME, API, NEMA, ANSI, ASCE, AISC, UBC and CMR.

3.2.4. PRESSURE VESSEL CALCULATION PROGRAMMES

PVELITE

PVElite is a complete solution for the structural design of vertical or horizontal pressure vessels, including heat exchangers.

With the aid of this programme, we carry out calculations in accordance with ASME Section VIII, Divisions 1 and 2, the PD 5500 and the EN 13445 standard.


3.2.5. PIPE DRAWING PROGRAMMES

AUTOPLANT PIPING

AutoPLANT Piping takes advantage of the latest AutoCAD Technology to make intelligent, three-dimensional models of piping installations in industrial plants. It also works on Microstation.

ISOGEN

With the aid of this programme, we generate isometric diagrams of piping automatically, and draw up materials lists directly for purchasing.


NAVISWORKS JETSTREAM v.5

This programme allows us to check quickly for interferences in small or large models. It makes a clear, visual and easily understandable analysis, representing collisions in a graphical and visual manner (it colours the collision area) and allowing for “real time” verification.

3.2.6. 3D METAL STRUCTURE CALCULATION PROGRAMMES

PROSTEEL PROFESSIONAL

Conceived for the design and construction of steel structures, from the creation of the 3D structure, details of drawings and creation of lists of materials, to the export of data to NC and ERP systems.

3.2.7. FINITE ELEMENTS CALCULATION PROGRAMMES

We carry out special finite elements calculations for civil works and metal structures, simulating faithfully the load applied, stresses and fatigue of material, including stresses caused by explosions.


4. REFERENCES

ACCIONA ENERGIA (BIODIESEL CAPARROSO S.L.). Caparroso (Navarre)Metal structures, civil works and extension of piping for bio diesel plant.

ACCIONA ENERGIA (INGETEAM POWER PLANTS S.A.). Palma del Río (Córdoba)Thermosolar plant.

ACIDEKA S.A. Lantaron (Alava).Office building. Laboratory. New product pilot plant building. Reactors, retention pools, etc.

ADISSEO ESPAÑA S.A. Burgos.Factory extension (Diana project). Factory extension (Excalibur project). Factory extension (Itaca project). New hydration and hydrolysis (Profibur project).

AMERICAN AIR FILTER S.A. (AAFSA). VitoriaMetal Structure and Civil Works for: Filtering installations for Loesche Latinoamericana S.A. in Colorado (United

States). Filtering installations Holcim Settat (China) In Morocco. Filtering installations Claudius Peters in Sagunto (Valencia). Filtering installations Lafarge Dujiangyen in China.

ARKEMA QUÍMICA S.A. Alonsotegi (Vizcaya)Several manufacturing plant extensions.

AZUCARERA EBRO S.L.U. Miranda de Ebro (Burgos)Extensions and refurbishing work in several manufacturing buildings. Crystalliser strengthening structures,

foundations. Sugar room, boiler, drier. Refurbishment of building for press filters. Extension of sugar beet washing bay. Crystallisation.

AZUCARERA EBRO S.L.U. La Bañeza (León)New, fixed point installation.

BIONOR BERANTEVILLA S.L.U. Berantevilla (Alava)Metal structures, civil works and extension of piping for bio diesel plant.

CEMESA. Gijon (Asturias)Civil works, metal structure, piping. Cogeneration plant.

CENTRAL NUCLEAR SANTA MARIA GAROÑA. BurgosPiping refurbishment.

CENTRAL TERMICA DE ALCUDIA. Alcudia (Majorca)Industrial building metal structure.

AERONAUTICAL TECHNOLOGY CENTRE. Alava Technology ParkHalt tests aerospace laboratory.

MIRANDA TECHNOLOGY CENTRE. Miranda de Ebro (Burgos)Singular office and laboratory building, second stage 1200 m2.

COGENERACION GEQUISA S.A. Lantaron (Alava)Rack, structures and pipes, cogeneration plant.

CONCAST STANDART AG – ZÜRICH. TurkeyMetal structure for casting plant.


DEGUSSA SILQUIMICA. Lantaron (Alava)New Zeolite production factory. General offices building. Atmospheric and pressure tanks. New industrial

buildings. Several factory extensions.

DEISA. Navarre, Alava, Vizcaya, BarcelonaCivil works and metal structure for several sewage treatment plants.

ELF-ATOCHEM. Miranda de Ebro (Burgos)Laboratories building. Urban development of industrial building. Decompression and emergency.

ENERCRISA. Cerezo Río Tirón (Burgos)Metal structure and civil works for cogeneration plant.

COGENERACION GEQUISA S.A. Lantaron (Alava)Preliminary study of the diversion of general discharge. New changing room building.

TOWN HALL JUNTA DE CASTILLA Y LEON - FAE. Miranda de Ebro (Burgos)Singular technology centre building in Miranda de Ebro. 1st and 2nd stage.

FERTIBERIA. HuelvaSulphur storage buildings.

FORJ. Y AC. DE REINOSA. CantabriaIndustrial building feasibility project.

FUNDICAST, S.A. Miranda de Ebro (Burgos)Casting plant building and general offices.

GBR ASSET MANAGEMENT (BODEGAS FAUSTINO). LogroñoIndustrial buildings and urban development.

GIOVANNI BOZETTO. Lantaron (Alava)Several factory extensions. Chemical storage buildings. Boilers. Refrigeration towers. Factory legalisation.

GENFIBRE, S.A. Miranda de Ebro (Burgos)Control room extension. Cogeneration plant offices. Industrial building extension.

GUASCOR INGENIERÍA S.A. Alava, Galicia, ItalyMetal structure and civil works for biomass gasification plant and extensions. Tyre recovery plant. Modular

biomass plant in Jundiz. Gela and Malfredonia plants (collaboration with IDOM).

HYDROGAS. Ammonia storage at Adisseo Plant (Burgos)

HOPREMASA. Jundiz industrial estate (Alava), Miranda de Ebro (Burgos)Concrete and mortar plant. General offices. Maintenance workshop building and offices.

HPD PROCESS ENGINEERING S.A. Las Arenas (Vizcaya)New crystallisation plant building.

IDAGUA S.A.U. Terga (Algeria)Desalinisation plant.


INQUITEX. Andoain (Guipuzcoa)Cogeneration plant.

LA SEDA DE BARCELONA, S.A. Alcalá de Henares (Madrid)Cogeneration plant.

LURGI.Methanol plant structure (Iran). Methanol plant structure (Iran). Filtration installation (Frankfurt, Germany).

LURGI - RIOTINTO MINERA. HuelvaCivil works (special foundations). Design and detailed engineering of metal structure. Gas suction conduits.

LURGI – BRILEN. Barbastro (Huesca)Two poly-condensation plants. Stages 1 and 2.

MAXAM – MAFELCA. AlavaCalculation and design of pressure vessels and atmospheric vessels.

MECOIM – UMCO – NEBREDA - MAFELCA. Miranda de Ebro (Burgos)Pressure vessels, vacuum, atmospheric, etc.

MINERA DE SANTA MARTA, S.A. Belorado (Burgos)Bulk storage buildings and palletising. Crystallisation buildings, piping, storage silos. Urban development, car

parks, workshops and warehouses.

MONTEFIBRE HISPANIA S.A. Miranda de Ebro (Burgos)Industrial building extension and foundations. Access building and control room. Change of general factory

discharge.

NOVA-DIET, S.A. Miranda de Ebro(Burgos)General offices and industrial buildings.

PCI. Zamudio Technology Park (Vizcaya)Singular office building, manufacturing building and warehouses.

PICMATIC. Loiu (Vizcaya)Offices and warehouse building. New project and refurbishment of existing buildings.

QUESOS FRIAS. BurgosCogeneration plant.

QUIMIDROGA, S.A. Miranda de Ebro (Burgos)Storage buildings. Tanks, piping, urban development.

REPOSA. Miranda de Ebro (Burgos)Extension to PVC component building.

REPSOL YPF (GENERAL QUIMICA S.A.). Lantaron (Alava)Industrial buildings. Water treatment plant. New laboratories building. Sodium sulphide manufacturing

buildings. Granulating line III. 350 m3 gas holder. Several extensions.

REPSOL – PETRONOR. Múskiz (Vizcaya)Refurbishment of Muñatones building. New treatment (DEISA).


RHONE POULENC. BurgosFactory extension (Macarena project). Industrial plant extension (Inbourg project).

ROTTNEROS MIRANDA S.A. Miranda de Ebro (Burgos)Bioxide building, paste washing, green bleach clarifier, gas treatment plant, ….

SCOTT MIRANDA S.A. Miranda de Ebro (Burgos)Control room and boiler emergency stairway. Special column foundations. Several steam pipes-stress. Building

and paste washing tanks. Electro filter

TAUXME. MadridExtension to Barajas airport.

MARCIAL UCIN - TAUXME. BayonneStructure and detailed engineering and filtration.

URSSA.Extension to Copenhagen airport (Denmark). Central structure Atacama (Chile). Feira Nova

structure(Portugal).

ULSTEIN BERGEN. NorwayIngilan Cogeneration plant.

VISCOFAN DO BRASIL. Sao Paulo (Brazil)Collagen viscose manufacturing plant.

VISCOFAN S.A. Caseda (Navarre)Cogeneration plant (3 stages) Collagen plant. Network of piping to machines, stress. New viscose plant.

Extension to cellulose gut building. Water treatment plant. Decanter. Extension to homogenizers and press filters. Carbon sulphide storage extension.

ZEOLITAS DE ALAVA. Lantaron (Alava)Zeolite factory in Alava.


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