Proyecto de Inovacion

5/19/2018 Proyecto de Inovacion

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AO DE LA DIVERSIFICACIN PRODUCTIVA Y DEL FORTALECIMIENTO DE LA

EDUCACIN

ERVICIO NACIONAL DE ADIE TRAMIENTO EN

EL TRABAJO INDU TRIAL

PROYECTO DE INNOVACION Y/O MEJORA EN EL PROCESO

DE PRODUCCION O SERVICIO EN LA EMPRESA

COMPRESOR DE RESORTE DE VALVULA

PRESENTADO POR : ACEITUNO HUMPIRE WILY

: CAHUANA HUANCA RONY W.

ESPECIALIDAD : MECNICO AUTOMOTRIZ

PROGRAMA : CTS

INSTRUCTOR : RAULIO DURAN GORDILLO

INGRESO : !"#! $ II

CONSORCIO : MULTISERVICIOS ACEITUNO

ID : %#!&!' ( %#)*')

JULIACA + PER,

!"#-

INDICE


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PROYECTO DE INOVACION

DEDICATORIA... 3AGRADECIMIENTO.. 4

I. DENOMINACIN DEL PROYECTO...5II. ANTECEDENTES.. 6III. OBJETIVOS 7

IV. MARCO CONCEPTUAL.. 8V. DESCRIPCIN DEL PROYECTO.. 29VI. PLANOS Y ESUEMA DEL TALLER 4!VII. PLANOS Y ESUEMA DEL PROYECTO 42VIII. TIPOS Y COSTOS DE MATERIAL EMPLEADO. 45I". TIEMPO EMPLEADO 45". TEMA APLICATIVO.. 47"I. CONCLUSIONES.. 48"II. BIBLIOGRA#IA...49

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DEDICATORIA

P$%&'$(&')*' +' ,( -'-%/ ( -%/+ 0/$ +1 (&/$ %)%)%*/ 0/$ -($&' '%+*')%( +(%-1$(

,1 ( &% %-(: 0/$ +'$ ', (&%;/ %)/)-%%/)(, /+ ( +'( ') ,( 0$=*%( -' ,/+ *(,,'$'+ ') & %-( -%($%(.

A &%+


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AGRADECIMIENTO

A;$(-'/ +%)'$(&')*' ( &%+


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I. DENOMINACION DEL PROYECTO

PROYECTO :COMPRESOR DE RESORTE DEVALVULA

C.#.P. : JULIACAINSTRUCTOR : BRAULIO DURAN GORDILLOAPRENDI : ACEITUNO FUMPIRE ILI

CAFUANA FUANCA RONY .ID : 7H2629

7H4894EMPRESA : MULTISERVICIOS ACEITUNO

AREASECCION : REPARACION DE MOTORESPROGRAMA : CTSESPECIALIDAD : MECANICA AUTOMOTRI

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II. ANTECEDENTES

S' /+'$/


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III. OBJETIVOS

E+*' '$$(&%')*( -' /&0$'+/$ -' $'+/$*' -' =,1,( '+ 0($( *$((@($

?&/-(&')*' +%) 0$/,'&(+ &')/+ '+1'$/ +%) ,( )''+%-(- -',

(0// -' /*$( 0'$+/)( )/ /(+%/)( -(>/+ (, +(($ ,( =,1,( (+

0($(


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IV. MARCO CONCEPTUAL

IV.1 MEJORAMIENTO DEL MANTENIMIENTO YOPERABILIDAD DE LOS EQUIPOS

E, &()*')%&%')*/ +' 01'-' -'%)%$ /&/ ,( +'$%' -' (*%%-(-'+


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IV.2 REDUCCION DEL TIEMPO DE TRABAJO

P/$ +'$ -' %*(, %&0/$*()%( ', *%'&0/ +' 0')+? ') ,( $'-1%?) -',

*%'&0/ -' *$((@/ '+ 0/$ '+/


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L( (1*/&(*%(%?) '+ 1) +%+*'&( -/)-' +' *$(+%'$') *($'(+ -'

0$/-1%?) $'(,%(-(+ (%*1(,&')*' 0/$ /0'$(-/$'+ 1&()/+ ( 1)

/)@1)*/ -' ','&')*/+ *')/,?;%/+.

ANTES: DESPU7S:

S' )''+%*(( ,( (1-( -' /*$/ 0'$+/)(,

0($( ,( /&0$'+%?) -', $'+/$*'.

A/$( ', *$((@/ '+ +/,/ 0($( 1) 0'$+/)(,.

S' /&0$%&( ' $'+/$*' /) 1)(+ 0(,()(+.A/$( ( )/ '+ )''+($%/ ;$(%(+ ( ,(

'$$(&%')*(.

S/,( /1$$%$ (%-')*'+ (;/*(&%')*/ 0/$

', '+1'$/ -', /*$/ 0'$+/)(,.

S' ',%&%)/ 0/$ /&0,'*/ '+' *%0/ -'

0$/,'&(+ &'@/$/ ,( +';1)-(-.

E, *$((@/ +' $'(,%(( ') &(/$ *%'&0/. S' $'-1@/ ', *%'&0/ -' *$((@/.

S' *$((@(( %)?&/-(&')*'.S' *$((@( ?&/-(&')*' /) 1) '+0(%/

(-'1(-/ 0($( /,/($ ,/+ +';1$/+.

IV.!.B TRATAMIENTO DE RESIDUOS#$% T892583 4 13; 9821; 361


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(% T892583 41 >>1 @ =85:C/)+%+*' ') ,( $'10'$(%?) -' ,(+ %$(+ -' ',1,/+( &'-%()*'

+'0($(%?) ') +/,1%/)'+ (1/+(+ ( ,(+


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&'@/$($,/ / -($,' -'*'$&%)(-(+ 0$/0%'-(-'+. E, %) -' '+*/+ (-%*%/+ '+

(,.3! P% -' %',(.4! $/, -' ,'(+.5! E@' -' (,()%)'+.6! E);$()(@'+ -' ,( -%+*$%1%?).

E, =$*'$ %)'$%/$ +%$' -' -'0?+%*/ (, ('%*'


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1. P($'-'+ -' %,%)-$/ 0%+*?).!. B()(-(+ -', %;'>(,.3. P% -' %',(.4.$/, -' ,'(+.5. E@' -' (,()%)'+.. E);$()(@'+ -' ,( -%+*$%1%?).

E, =$*'$ %)'$%/$ +%$' -' -'0?+%*/ (, ('%*'


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')-%-1$(+ &()*%')' %'$*/ )%', 1)(+ 1%,,(+ -%+01'+*(+ ') ,/+ /-/+ -'

%;'>(, Q+(,0%()Q -' ('%*' ,(+ 0($*'+ ( ');$(+($.

D' '+*' +%+*'&( -' ');$(+' +' () ( (0$/'($ ,/+ -'&=+ +%+*'&(+ ')

1()*/ (, ');$(+' -' ,(+ 0($'-'+ -', %,%)-$/ 0%+*?).

IV.+.E.2 SISTEMA MITOE) ', +%+*'&( &%*/ +' '&0,'( ', -' +(,0%(-1$( (-'&=+ ,( /&(

')( ', ('%*' ( 0$'+%?) ( ,(+ ()(-(+ -', %;'>(,.

IV.+.E.3 SISTEMA A PRESINE+ ', +%+*'&( -' ,1$%(%?) &=+ 1+(-/. E, ('%*' ,,';( %&01,+(-/ 0/$ ,(

/&( ( */-/+ ,/+ ','&')*/+ 0/$ &'-%/ -' 1)/+ /)-1*/+ ''0*/ (,

0%' -' %',(


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', =$/, -' ,'(+ &'-%()*' 1) ');$()(@' / (-')(. E%+*') -%+*%)*/+

*%0/+ -' /&(+ -' ('%*':

1. 39B 4 565;:E+ (0( -' +1&%)%+*$($ 1)( ;$() 0$'+%?) %),1+/ ((@/ $;%&')

-', &/*/$. E+*= /$&(-( 0/$ -/+ ');$()(@'+ +%*1(-/+ ') ', %)*'$%/$

-' ,( &%+&( */&( &/%&%')*/ 1)( -' ',,(+ -', =$/, -' ,'(+ ,(

/*$( ;%$( %&01,+(-( 0/$ ,( /*$(. L,'( 1)( *1'$( -' ')*$(-(

0$/')%')*' -', =$*'$ 1)( +(,%-( ( 0$'+%?) -%$%;%-( (, %,*$/ -'

('%*'.

B/&( -' ,?1,/+: T(&%) '+ 1) +%+*'&( -' ');$()(@'+ 0'$/

%)*'$)/. U) 0%>?) $/*/$ /) -%')*'+ ', 1(, $'%' &/%&%')*/

-' =$/, -' ,'(+ ($$(+*$( 1) ()%,,/ $/-'*' -' %)/ -%')*'+

')*$()*'+ ;25 4 =28"I)*'$$10*/$ (%/)(-/ 0/$ ,( 0$'+%?) -', ('%*'


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I)-%( ,( (,*( -' 0$'+%?) ') ', %$1%*/ +' ')%')-' ,( ,1

1()-/ ,( 0$'+%?) (@( -' O 5 ;&2 ' %)-%( ,( (,*( -' ('%*'.

. I542=43 4 52?1:T(&%) +' /,/( 1) %)-%(-/$ -' )%',


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D'%-/ ( ,(+ (,*(+ *'&0'$(*1$( ', ('%*' 0%'$-' +1 %+/+%-(- +'

1',' &=+ ,


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;$(-/+ +/) (09:R'-1' ,( 0$/-1%?) -' '+01&( ') ',

=$*'$ 1) ('%*' '+01&/+/ +' /%-( /) &(/$ (%,%-(-.%. A582=33;2?3; @ A58232458;:A1-( ( '%*($ ', (*(


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1()-/ +*( (@( +1 %+/+%-(- +' %)$'&')*( 1()-/ (1&')*(

+1 %+/+%-(- -%+&%)1'.E)*$' ,/+ ('%*'+ &/)/ ;$(-/+ +' *%')'):

SAE4! U+(-/ ') &/*/$'+ -' *$((@/ 0'+(-/ ') *%'&0/

-' &1/ (,/$ '$()/ SAE3! S%$' 0($( &/*/$'+ -' (1*/&?%,'+ ') ,%&(+

=,%-/+

SAE2! E&0,'(-/ ') ,%&(+ *'&0,(-/+ / ') ,1;($'+ /)

*'&0'$(*1$(+ %)'$%/$'+ ( !C ()*%;1(&')*' +' 1*%,%((

0($( (+')*(&%')*/ ') &/*/$'+ )1'/+.

SAE H! E&0,'(-/ ') ,%&(+ /) *'&0'$(*1$(+ &')/$'+ -'

!C.

D'+-' H964 +'Q 1*%,%() ('%*'+ &1,*%;$(-/+ ') ,/+ &/*/$'+. E+*/+('%*'+ *%')') ,( ($(*'$+*%( -'


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/)*$( $(,,(-1$(+ $'+%+*')%( ( ,( /%-(%?) ( ,( /$$/+%?)

/+/,'*/. SC P($( '1,/+ -' H964 ( H967 %),1' (-%*%/+ -'*'$;')*'+

-%+0'$+() *+ ( ,( ' /$'') 0$/*'%?) /)*$( ', -'+;(+*' ,(

'$$1&$' ,( /$$/+%?). SD P($( &/*/$'+ ( 0($*%$ -' H968 /$'') &(/$ 0$/*'%?)

/)*$( ', -'+;(+*' ('$$1&$' ,( /$$/+%?). SE P($( &/*/$'+ &/-',/ H972 0/+*'$%/$'+ /$'') &(/$

0$/*'%?) /)*$( /$$/+%?) ,/+ -'0?+%*/+ 0/$ (,*( *'&0'$(*1$(

,/-/+ ,( /%-(%?) -', ('%*'. S# P($( &/*/$'+ ( 0($*%$ -' H98! ''*K( 0$/*'%?) /)*$(

/%-(%?) -', ('%*'. #/$&(%?) -' -'0?+%*/+ '$$1&$'

/$$/+%?). SG A-'1(-/ 0($( &/*/$'+ &/-',/ H989 +' $'/&%')-( 1+($ ')

&/*/$'+ $'%) $'0($(-/+. SF A-'1(-/ 0($( &/*/$'+ &/-',/ H993 -' %)'%?) ','*$?)%(

-' /&1+*%,' *1$/ ($;(-/+ / +K0'$ ($;(-/+. SJ A-'1(-/ 0($( &/*/$'+ &/-',/ H996 *1$/ ($;(-/+ +K0'$

($;(-/+ / -' %)'%?) ','*$?)%( '+0'%(,&')*' 0$'0($(-/

0($( $'-1%$ ', -'+;(+*' -1$()*' ', ($$()


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CE P($( &/*/$'+ -%'+', -' +'$%%/ 0'+(-/ *1$/ ($;(-/+

($%(-/+ -'+01+ -' H983.

C# P($( &/*/$'+ -%'+', -' +'$%%/ 0'+(-/ 0$/*';' /)*$( ,/-/+

-'0?+%*/+ 0'$&%*' 1) /)*$/, '%( -', -'+;(+*'.

A04 0'$&%*' 1) &'@/$ /)*$/, -', /)+1&/ -' ('%*' ,/+

-'0?+%*/+ ') ,/+ 0%+*/)'+ +1+*%*1' (, CD CE.

CG4 P($( &/*/$'+ -%'+', -' +'$%%/ 0'+(-/ ( &'@/$


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. N/ /&%)' ', ('%*' /) /&01'+*/+ /+ %$$''$+%,'+ (

,/+ =$/,'+ -' ,'(+ =,1,(+ 0%+*/)'+ %',(+ 0$%)%0(,&')*' (

,/+ /@%)'*'+ -' %',( ()(-( %;'>(,.

!. S3B ?310=235 1 ?=013 5 3:E, &/*/$ )/ +' -'' +/$' $'/,1%/)($ (','$?) -'+01+ -'

($$()($,/ ( ( ,(+ 0($*'+ %)*'$)(+ -', &/*/$

-'+0'$-%%( /&1+*%,'.

3. N3 =9B2 08212K 10B2=58 4 B =1244:

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E, ('%*' %)'%*(,'&')*' +' -'*'$%/$( /) ', 1+/. U)( -' ,(+

$(/)'+ '+ ,( 0$'+')%( -' ,/+ /)*(&%)()*'+ /&/ 0/$ '@'&0,/

', /&1+*%,' )/


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L( (1+')%( */*(, -' ,1$%(%?) ('%*' ') ', +%+*'&( /)-1' (,

-(>/ -', /@%)'*' 0$//()-/ ,( -'+*$1%?) */*(, -' ,( 0%'(

/&/ +' 01'-' /+'$($ ') ,( /*/;$((.N/ /+*()*' '+ &=+ $'1')*' ', (,,/ 0/$ ,1$%(%?) %)+1%%')*'

') ', /+ -'%-/ ( ,( $/*1$( -' ,( 0',1,( ,1$%()*' 0/$

0$-%-( -' 0$'+%?) -' ('%*' $(,,(-1$(+ +%;)/ -' 1)( ,1$%(%?)

%)+1%%')*'. WR'/&')-(%?) V%;%,($ 0/+%,'+ 0$-%-(+ -' ('%*' 0/$ ,/+

$'*')'+ +1+*%*1%$,/+ ') (+/ )''+($%/.

. U;3 =;2?3 4 4282?3;:L/+ ('%*'+ /)*%')') ,/+ (-%*%/+


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T(&%) (


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C1()-/ +' -'*'*' 1)( 1;( +' -'' (1-%$ -' %)&'-%(*/ /) ',

&'=)%/ 0($( $'0/$*($,' ', 0$/,'&( +/,1%/)($,/

(-'1(-(&')*'


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V.

DE CRIPCIN DEL PROYECTO DE INNOVACION

E+*' *$((@/ 1' $'(,%(-/ *')%')-/ ') 1')*( ,(+ )''+%-(-'+

$'29 106 > 9>K 1

8B3 ;29> 4B93; 4 0; 13; 29>19583; 4

;60244 ; =393 ; 90;8 5 1 2965 1 >8 B3

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U; ;29> 02>3 4 >38==25 >;351.

V.1 MATERIALES UTILIZADOS EN LA ELABORACIN DE LA

9ERRAMIENTA D/+ 0,()(+ -' 3.57& ;$/+/$ -' 5&&.

D/+ 0'$)/+ -' 7& -' ,($;/ 0/$ O. 5 & -' -%=&'*$/.

D/+ *1'$(+ 0($( ,/+ 0'$)/+.

H9258; @ 02>3; 08212K43; > 1 >3=;3 4

1B3=25:

o T(,(-$/ -' &'+(.o B$/(*', O&.o M=


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APATOS DE SEGURIDAD

&UANTE$

TAPA O'DO

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%ENTE$

V.3 IMPLEMENTOS DE SEGURIDAD

o P()*+,*)( -i./a0

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o Zaa*). + .+g/(ia

o R)a + ()*+,,ino P()*+,*)( (+.i(a*)(i)

PA$O 2" C/) 1) ;$()'*' %)+'$*($ 01)*/+ ;1( ') ,( 0,()(+10'$%/$ 0($( ,/+ (;1@'$/+.

I:;0-($(o P()*+,*)( -i./a0

o P()*+,*)( a(a 0a. an).

o Zaa*). + .+g/(ia

o O-+()0

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PA$O 3"C/) 1) *(,(-$/ 1)( $/( 0$/'-'$ ( ('$

,/+ '+0(%/+ /$$'+0/)-%')*'+ 0($( ,( ')*$(-( -' ,/+ 0'$)/+

', /$%%%/ &'-%/ 0($( ,( /,/(%?) -' +';1$/+ '+*/ ') ,( 0,()(

+10'$%/$.

I:;0-($(o P()*+,*)( -i./a0o O-+()0o P()*+,*)( a/i*i-)

PA$O 4" C/$*($ ,( 0,()( %)'$%/$ +';K) ,( &'-%-( -' -%+'>/

/) 1) '+&'$%, -($ ', (((-/ ( ,( 0($*'


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PA$O 5" C/) 1)( ,%&( -($ (((-/ ( ,/+ (;1@'$/+ -' ,( 0,()(

+10'$%/$ ,(+ '+


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I:;0-($(o P()*+,*)( a/i*i-)o O-+()0o P()*+,*)( (+.i(a*)(i)o P()*+,*)( + an).

PA$O 7" S/,-($ ,/+ 0'$)/+ ( ,( 0,()( %)'$%/$.

I:;0-($(o R)a + ()*+,,ino Ma.,a(i00a a(a .)0a(o P()*+,*)( (+.i(a*)(i)o Mani0 g/an*+ + ,/+()o P()*+,*)( a/i*i-)

PA$O 8" D($ (((-/ ,( 0($*' %)'$%/$


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S/) 1) &/-',/ 1) 0(*$?) / $%*'$%/ ( +';1%$.T%')' 0/$ %)(,%-(- ,(+ ($(*'$+*%(+


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L( )/$&( OFSAS H8!!H '+ 1) +%+*'&( -' ;'+*%?) -' ,( +';1$%-(-

+(,1- ') ', T$((@/


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VI# PLANOS Y ESQUEMAS DEL TALLER

Pgina 37


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Pgina 38


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VII# PLANOS Y ESQUEMAS DEL PROYECTO

Pgina 39


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Pgina 4


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Pgina 41


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VIII#TIPO Y CO TO DE MATERIALE EMPLEADO

MATERIAL: PRECIO:

2 0'$)/+ -' H! & -' ,($;/ 0/$ H& -'-%=&'*$/ /) +1+ $'+0'*%(+ *1'$(+. S.6.!!

2 0,()(+ -' 35& -' ()/ 0/$ 7& -',($;/ '+0'+/$ -' 5&&. S.6.!!

E,'*$/-/+ +10'%*/ 0($( +/,-($ V% . S.7.!!

B$/( 0($( &'*(,'+ -' H O&& -' '+0'+/$. S. H!.!!

D%+/ -' (((-/ 0($( ', '+&'$%,. SH5.!!

H 0/&/ -' 0%)*1$( )';$(. S.9.!!

M()/ -' /$(. S.2!.!!

O*$/+ ;(+*/+. S.5!.!!

TOTAL DE GASTOS: S.H 23.!!

I# TIEMPO EMPLEADO PARA LA REALIZACION DEL

PROYECTO

E, *%'&0/


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CONTRUCCION DEL

COMPRESOR# DIA ! DIA - DIA ) DIA 4

S1==25 4

9821;

D2;Q3 > 1

=35;80==25

E5;9B1 @ 943

4 1 ;80=80

>0B

I.1 TIEMPO Y COSTO DE RECUPERACION DE LA

INVERCION#L( $'10'$(%?) -', /+*/ -' ,( '$$(&%')*( +' $'10'$($( ') 1(*$/

&'+'+ (


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".TEMA APLICATIVO

LUGAR:E, 0$/'+/ -' $'(%?) -' ,( '$$(&%')*( +' ,,'? ( (/ ') 1)

*(,,'$ -' &'=)%( -' 0$/-1%?) '+*/ 1%(-/ 0/$ ,( A. F1()()' X J$.

C/,/)%(,.

Y ') 1()*/ (, /)*')%-/ 0($( ,( 0$'+')*(%?) -', 0$/'*/ ,/ $'(,%' ')(+( /) (1-( -' ,( %)/$&(%?) -' 1')*'+ -' %)*'$)'* 1')*'+

'+$%*(+ 0($( &% &($/. T'?$%/.FECHA:+*' 0$/'*/ +' $'(,%? -'+-' %)%%/+ -', &'+ -' OCTUBRE

(+*( &'-%(-/+ -', &'+ -' #EBRERO +%;1%')-/ 1)( +'$%' -' 0(+/+ ',

1(, +' &1'+*$( ') ', +%;1%')*' 1(-$/:

OB;?=235; > =583; 4 ;?2=23:P($( ,/+ *(,,'$'+


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XI. CONCLU IONE

C/) '+*' 0$/'*/ -' %))/(%?) +' 1+( ,( &'@/$( -', *$((@/ ') ', =$'( -'

&()*')%&%')*/ $'0($(%?) -' &/*/$'+ 0/$ ', 1(, '+ -' ')'%%/ (


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"II. BIBLIOGRAFA

DESARROLLO HUMANO + SENATI CALIDAD TOTAL: SENATI NORMAS DE SEGURIDAD INDUSTRIAL

**0:ZZZ.1)%'$+%-(-0'$1./& **0:ZZZ.&'()%(%$*1(,./$; ZZZ./,/./&/)+*$1*%/)'

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