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    11. Constant-Head Orifice (CHO) Turnout

    (a) General Description

    A water measuring device frequently used in irrigation is a combination

    regulating gate and

    measuring gate structure. This device uses an adjustable rectangular gate

    opening as a submerged

    orifice for discharge measurement and a less expensive circular gate

    downstream. This system is

    called the CHO turnout. For convenience, it is operated by setting and

    maintaining a constant

    head differential across the orifice. Discharges are set and varied by changing

    the gate opening.

    These structures may be used in place of meter gates or turnout gate-and-weir

    combinations to

    regulate and measure flows from canals and open laterals into smaller ditches.

    The turnouts are

    usually placed at right angles to the main canal or open lateral. Typical CHO

    turnouts are shown

    on figures 9-2 and 9-3.

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    The CHO turnout consists of a short entrance channel leading to a headwall

    containing one or

    more gate-controlled openings, a head measurement stilling basin section, and

    a downstream

    headwall with one or more gate-controlled barrels that release the flow into the

    delivery channel

    (figure 9-4). The rate of flow is measured by using the principle that a

    submerged orifice of a

    given size operating under a specific differential head will always pass the

    same known quantity

    of water. The upstream gate or gates serve as orifices. The orifice area can be

    increased or

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    decreased by adjusting the upstream gate or gates. Usually, the head

    differential is maintained at

    a constant value, usually 0.20 ft (h on figure 9-4) measured by staff gages or

    stilling wells

    located upstream and downstream from the orifice gate headwall.

    To set a given flow, the opening of the orifice for the desired discharge is

    obtained from

    discharge tables (tables A9-4 and A9-5

    for the older 20- and 10-ft

    3

    /s sizes). With the upstream

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    gates set at this opening, the downstream gates are adjusted until the

    differential head across the

    orifice as measured by the staff gages or stilling wells is at the required

    constant head (usually

    0.20 ft). The discharge will then be at the desired value.

    Two sizes of orifice gates, 24 by 18 in and 30 by 24 in, have been used

    extensively in the past.

    Both sizes are provided in single-barrel and double-barrel designs. The capacity

    of the singlebarrel

    24- by

    18-in turnout

    is 5.0 ft

    3

    /s. The capacity of the single-barrel 30 by 24-in turnout is 10

    ft

    3

    /s. Double-barrel installations have twice the capacity of the single-barrel ones.

    Newer designs

    (Aisenbrey et al., 1978) provide standard CHO turnouts for discharges of 2-,4-,

    6-, 9-, 12-, 15-,

    18-, 24-, and 30-ft

    3

    /s with corresponding opening widths of 1.5, 1.5, 2.0, 2.5, 2.5, 3.0, 3.5, 4.0,

    4.0 ft. The gate sizes for these turnouts vary from 18 to 48 in.

    Table A9-6

    gives discharge versus gate opening for these turnout sizes with a differential

    head of

    0.2 ft.

    (b) Discharge Calibrations

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    Calibration tests for the original design sizes were conducted in the Bureau of

    Reclamation

    (Reclamation) laboratories in Denver, Colorado, on one-half-scale models of 24-

    by 18-in

    CHO turnouts (Blackwell, 1946). The effective coefficient of discharge varied

    from 0.68 to 0.72

    as gate opening increased from 0.2 to 1.5 ft. These tests covered ratios of

    approach head to gate

    opening of from 6 to 2, respectively. To produce tables A9-4

    and A9-5, the effective coefficient

    of 0.70 at the ratio of 4 was used in tables for both single-barrel and double-

    barrel structures with

    a standard set head differential of 0.2 ft. Thus, the table values are good to +/-

    3.0 percent.

    Discharge tables for the newer CHO sizes (Aisenbrey et al., 1978) are also

    based upon a

    coefficient of 0.70. Discharge for standard head differential of 0.2 ft is provided

    on standard

    drawings and in table A9-6

    . For the 2-ft

    3

    /s CHO turnout, with minimum canal water surface

    elevation and maximum recommended orifice gate opening, the submergence

    ratio (approach

    depth to opening) is about 4. As the turnout size increases, the minimum

    approach submergence

    ratio decreases to become about 2 for 15-ft

    3

    /s and larger sizes.

    Differential heads other than 0.2 ft can be used, but equation 9-1b and an

    effective coefficient of

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    0.70 must be used to compute discharges or to generate new tables.

    To provide CHO calibrations and structural designs for sizes not actually

    calibrated using a

    discharge coefficient of 0.70 and to attain "3 percent equation accuracy,

    Aisenbrey et al. (1978)

    give the following design criteria for smaller and larger CHO turnouts with

    capacities up to 30

    ft

    3

    /s:

    For maximum capacities of 10 ft

    3

    /s and less, the length of gate basin should be at least

    2.25 times the maximum gate opening or 1.75 times the gate support wall

    opening,

    whichever is greater. However, no basin length should be less than 3.5 ft.

    For capacities between 10 ft

    3

    /s and 30 ft

    3

    /s, the gate basin length should be at least 2.75

    times the maximum gate opening. The bottom of the gate basin should be

    level.

    The gate opening should be less than or equal to 0.8 times the wall gate

    support wall

    opening.

    The distance from the gate lip to the top of the gate support wall opening

    should be at

    least equal to the wall thickness.

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    The approach flow submergence above the top of the opening should be 1.78

    times the

    velocity head plus 0.25 ft.

    The set head differential should be at least 0.2 ft.

    An important detail of the Reclamation orifice gate design is a 1-1/2- by 1-1/2-

    in angle iron

    brace projecting upstream on the face. The projecting leg of angle iron is

    located 1-3/4 in from

    the gate lip. Some of the smaller gates were built without this brace and were

    field calibrated

    with weirs. They were found to have an effective coefficient of 0.65. When this

    bracing is

    missing, equation 9-1b and this lower coefficient must be used to calculate

    discharges or tables.

    Colorado State University (CSU) tests (Kruse, 1965) determined that the

    effective discharge

    coefficient is about 0.65 for the normal operation where the depth upstream

    from the turnout is

    2.5 or more times the maximum gate opening. This coefficient is the same

    value that

    Reclamation determined for no angle iron bracing at the bottom of the

    upstream gate face.

    CSU also investigated the effects of changes in upstream and downstream

    water levels, sediment

    deposits, plugging of the orifice gate with weeds and debris, and approach flow

    conditions.

    For discharges larger than about 30 ft

    3

    /s, special structures involving multiple gates and barrels

    are designed for the particular site and flow requirements.

    (c) Effects of Upstream Water Depth

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    When the depth of water upstream from the orifice gate is four or more times

    the height of the

    opening of the orifice, the coefficient of discharge,

    C, remains essentially constant at 0.65

    (Kruse, 1965). When the depth of water upstream is less than four times the

    orifice opening, the

    coefficient increases. The rate of increase is moderate at submergence ratios

    between 4 and 2.5,

    but rapid at submergence ratios below 2.5.

    Attempting to predict the coefficients for different installations having low

    submergence ratios is

    impractical and inaccurate, and doing so is not recommended. Structures

    should be installed so

    the minimum water depth in front of the orifice gate will be at least 2.5 times,

    but preferably 4 or

    more times, the maximum expected gate opening. In some cases, to place the

    structure low

    enough, the inlet channel may need to be sloped downward as shown on figure

    9-5. An

    alternative design in which the inlet floor is abruptly stepped downward is also

    used.

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    (d) Effects of Upstream and Downstream Water Depth

    Because of its name, the CHO is often mistakenly thought to maintain the

    constant head

    differential after setting when the water surface changes in the supply canal.However, the CHO

    cannot maintain this constant differential because the orifice gate coefficient

    varies with

    upstream submergence and differs from the downstream control gate

    coefficient.

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    A change in tailwater depth or downstream submergence on the control gate

    after a discharge has

    been set also can cause a significant change in the flow rate. The set

    differential changes because

    the two gates have different coefficient characteristics relative to their shape

    and response to

    amount of submergence. If considerable drop exists in the channel downstream

    from the turnout,

    tailwater will have no effect on flow measurement. However, if the CHO turnout

    is placed at

    about the same grade as the ditch it is supplying, the discharge may be

    affected as the water level

    changes.

    Therefore, whenever tailwater or downstream delivery depth can affect the

    rate of flow, the

    ditchrider must make the necessary and frequent adjustments until flow

    conditions in the ditch

    become stable.

    (g) Head Measurements

    In the standard CHO turnout, the head differential across the orifice, or

    upstream gate, is

    determined by reading staff gages just upstream and downstream from the

    headwall on which the

    upstream gate is mounted (figure 9-4). Rough water surfaces at these gages

    can easily result in

    large head reading errors. These errors are particularly bad during large flows

    when the water

    surface in the stilling basin downstream from the orifice opening may be quite

    unsteady or tilted.

    Head reading errors can cause significant errors in flow measuring accuracy,

    and every

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    reasonable effort should be made to avoid them. Chapters 6 and 8 show other

    ways of stilling the

    water surface to make head measurement more accurate.

    Stilling devices to reduce water surface fluctuations at the staff gages can

    reduce head

    measurement errors. External stilling wells connected to piezometers upstream

    and downstream

    from the orifice gate greatly increase the potential accuracy of head readings

    and of the discharge

    measurements (figure 9-5). Additional information regarding stilling wells can

    be found in

    chapters 6 and 8. For existing structures, small wooden or metal shelf-type

    stilling devices

    installed within the flow area across the inlet and across the stilling basin near

    the staff gages

    will help reduce reading errors caused by vortices and waves (figure 9-6).