KERI JUICE5S PROJECT 2009
Timeline of 5S
• Launched at CSD Plant March 2009• 5S Project given to Keri Juice Management Team• Project offered to Steve and accepted
Background
5S Project
• Photo tour of plant by Steve to kick off 5S• Presentation to Juice Leadership Team for
explanation of what needs doing and for feedback• Presentation to entire Juice Plant to explain 5S and
a time frame for completion
5S TIMELINE
1. Sort Sort or remove unnecessary items.
2. Straighten A place for everything, Everything in its place.
4. Standardise All new processes have documentation developed.
5. Sustain Daily audits are undertaken to ensure sustainability.
PRINCIPALS OF 5S
3. Shine Keep all areas of the Site clean.
SORT
What did we still need?
SORT
BEFORE & AFTER
STRAIGHTEN
BEFORE
AFTER
STRAIGHTEN
A place for everything, Everything in its place
STRAIGHTEN
A place for everything, Everything in its place
SHINE
Remove rubbish and tidy storage facilities
SHINE
Remove rubbish and tidy storage facilities
SHINE
SCRUBBERS
Colour coded scrubbers for batch room, Filler and packing end of production
STANDARDISE
Audit Sheets
STANDARDISE
• Daily• Weekly• Monthly
SUSTAIN
5S Audit Sheets
1. Straighten Audits undertaken by Steve covering night shift and Daniel covering day shift.
2. Shine and Sustain Audits undertaken by Steve.
3. Sort Audit undertaken by Team leaders.
4. Standardize Audit undertaken by Jess.