Automatizacion de procesos PlantStruxure

107
ristian Condor efe de Producto de Automatización PlantStrux ure

Transcript of Automatizacion de procesos PlantStruxure

Page 1: Automatizacion de procesos PlantStruxure

Cristian CondorJefe de Producto de Automatización

PlantStruxure

Page 2: Automatizacion de procesos PlantStruxure

Schneider Electric 2- Industry Business - ABrown – June 2009

Necesidad actual de un sistema de automatización

●Estandares libres de automatización●Desde el nivel de campo al nivel de gestión

●Acceso a los procesos y equipamiento

a nivel de campo información●Supervisión remota & diagnóstico●Gestión de activos & Control de calidad●Mejora de la eficiencia Operacional

●Facil conectividad a equipos de diferentes fabricantes y/o sistemas de automatización instalados.

● Garantizar la Inversión a futuro

●Facil selección de productos y facil interoperabilidad ●Aplicaciones de control para resolver la demanda●No estar restringido a equipos propietarios o redes específicas

Page 3: Automatizacion de procesos PlantStruxure

Schneider Electric 3- Industry Business - ABrown – June 2009

Sistema de Automatización PlantStruxure

Page 4: Automatizacion de procesos PlantStruxure

Schneider Electric 4- Industry Business - ABrown – June 2009

PlantStruxure™

Remote Terminal Units

Architecture & Networks

Engineering Station

Operating & Monitoring Station

Controllers

High Availability

Safety Instrumented System

Historian

Manufacturing Execution System

Business System Connectivity

Introduction

Know more …

Page 5: Automatizacion de procesos PlantStruxure

PlantStruxure™

Remote Terminal Units

Architecture & Networks

Engineering Station

Operating & Monitoring Station

Controllers

High Availability

Safety Instrumented System

Historian

Manufacturing Execution System

Introduction

Business System Connectivity

Know more …

Page 6: Automatizacion de procesos PlantStruxure

Schneider Electric 6- Industry Business - ABrown – June 2009

“Arquitecturas de automatización obsoletas”

●Muchas combinaciones, uso de tecnologias

Propietarias●Control, E/S y dispositivos de red usan diferentes

tecnologias.●Multiples soluciones especificas propietarias.

●Data es “transformada” en cada nivel●Bits a Bytes, Bytes a Data, Data a Información●Carga de procesamiento en el PLC y aplicaciones

en sistemas SCADA

Multiple redes de comunicación y conversión de datos

Control

Supervision

I/O

Device

Page 7: Automatizacion de procesos PlantStruxure

Schneider Electric 7- Industry Business - ABrown – June 2009

Uso de Ethernet

●En 1997 el Estandar Ethernet TCP/IP y Servicios Web nacen como un protocolo en el uso industrial.

●Ethernet para cualquier dispositivo a todo nivel.

●Mismo estandar para instalación, distancias, topologias (para cualquier nivel )

●Herramientas de desarrollo libres

●Tecnologia derivada de las redes IT.

Tecnologia libre y abierta bajo estandares de aplicación industrial

Page 8: Automatizacion de procesos PlantStruxure

Schneider Electric 8- Industry Business - ABrown – June 2009

Redes basadas en Ethernet TCP/IP son el futuro

●Redes Ethernet TCP/IP●Costos de redes industriales y IT continuan

reduciendo costos●Sistemas de control toman ventaja de los

servicios standard de Ethernet

●Standard Ethernet sera la comunicación clave entre

●Procesos, Infraestructuras de Energia, Sistema de gestión de edificios.

Industrial Ethernet Devices Forecast(thousands of units)

0

500

1000

1500

2000

2500

3000

3500

4000

2007 2008 2009 2010 2011 2012

CAGR=27.5%

Dat

a so

urce

:A

RC

200

8 In

dust

rial E

ther

net S

tudy

Tendencias en redes

Page 9: Automatizacion de procesos PlantStruxure

Schneider Electric 9- Industry Business - ABrown – June 2009

La suite de protocolos TCP/IP Como se relaciona con el modelo OSI?

1

7

6

5

4

3

2

Fisica

Enlace de datos

Red

Transporte

Sesión

Presentación

Aplicación

Modelo OSI

Modelo TCP/IP

1

4

3

2

Enlace de datos / Fisica

Red

Transporte

Applicación

Page 10: Automatizacion de procesos PlantStruxure

Schneider Electric 10- Industry Business - ABrown – June 2009

La suite de protocolos TCP/IPQue es?

●La suite de protocolos mas usados en redes Ethernet

●Tambien conocido como la familia de protocolos de internet

●Basado en dos protocolos principales:●TCP: Transmission Control Protocol

●IP: Internet Protocol

●Principales protocolos Modbus TCP/IP y Ethernet/IP

Page 11: Automatizacion de procesos PlantStruxure

Schneider Electric 11- Industry Business - ABrown – June 2009

Ethernet (802.3), Wireless LAN (802.11)

Internet Protocol (IPv4, IPv6), ICMP, IPsec

User Datagram Protocol (UDP) / Transmission Control Protocol (TCP)

NTP DHCP SMTP DNS SOAP SNMP

Ethernet/IP

(CIP)MODBUS

TCP

RSTPFisica

Internet

Transporte

Applicacion

6115861784

IEEE - Institute of Electrical and Electronics Engineers

IETF - Internet Engineering Task Force

IEC - International Electrotechnical Commission

Estandares basados en redes industriales

FTP HTTP

Estandares basados en redes Ethernet

Page 12: Automatizacion de procesos PlantStruxure

Control Network

●Based on Ethernet●100Mbps/1000Mbps

●Global Data●Intercambio de datos en tiempo real

●Control distribuido

●Comunicaciones punto a punto

●Time synchronisation

●Optimise with ConneXium switches

Page 13: Automatizacion de procesos PlantStruxure

IO Networks

●Choice of proprietary and/or Ethernet based IO networks

●Remote IO (RIO)●Guaranteed cycle times

●Fast scan

●Distributed IO (DIO)●Flexible architectures

●Fieldbus & device network integration

●Extend IO capabilities into the field

Page 14: Automatizacion de procesos PlantStruxure

Schneider Electric 14- Industry Business - ABrown – June 2009

DIO Advantys STB

Page 15: Automatizacion de procesos PlantStruxure

Schneider Electric 15- Industry Business - ABrown – June 2009

S908

●Benefits from new IO system●The latest IO technology

●Enable energy efficiency●Access from the control room

down to the devices●Time-Stamping

QEIO Quantum Ethernet RIO

System Target

Transparent

Flexible

EfficientEthernet

Migration

Sustainable

●Capitalize on our installed base!

●Expand Quantum architecture to Ethernet

Page 16: Automatizacion de procesos PlantStruxure

Device Networks

Ethernet Profibus CANopen

●Choose the device network that is right for your application

Page 17: Automatizacion de procesos PlantStruxure

Ethernet Topologies

Star Daisy Chain Daisy Chain Loop Ring

*Q3 2009

●By using Ethernet as the IO network you have the freedom to choose from a number of topologies to match your application and budget

Page 18: Automatizacion de procesos PlantStruxure

Schneider Electric 18- Industry Business - ABrown – June 2009

Topologia redundante anillo

Port MirroringStation

I/O Islands

Drives Starters

Unity Pro V5

M340

Loop detection

RSTP / hiperanillo devices detect the presence of a loop

Topology definition

Optimal paths are chosen to serve all nodes

Failure Detection

Path interruption is detected and communicated to nodes

Topology re-establishment

New optimal paths are chosen to serve all nodes

Page 19: Automatizacion de procesos PlantStruxure

Schneider Electric 19- Industry Business - ABrown – June 2009

Integración de buses de campo en redes Ethernet

Page 20: Automatizacion de procesos PlantStruxure

Schneider Electric 20- Industry Business - ABrown – June 2009

SIMPLE: Maestros remotos de comunicación

●Configuración y supervisión de la instrumentación, a través del soft de programación (además del soft de gestión de activos). Ningún gateway ni soft de PLC capáz de hacerlo.

●Todo el programa del PLC e instrumentación guardados en un sólo archivo del soft de programación. Con gateway, el programa está en su soft y no en el del PLC.

UNITY / HMI / SCADA Software de Gestión de activos

Ethernet Control

Router

Ethernet Field

InputInput

SK3

FRM PRM

PA

HRM

InputInput

Page 21: Automatizacion de procesos PlantStruxure

Schneider Electric 21- Industry Business - ABrown – June 2009

Comunicación de buses de campo simple y seguro

●Brinda Seguridad●Cableado y reducción de costos de

operación●Interoperabilidad●Acceso tranasparente de herramientas de

gestión de activos (AMS) permite al dispositivo de campo calibracion, diagnostico, maintenimiento, …

●HART●Strength is compatibility with existing 4-20

mA wiring (pt to pt) and cost (HART is embedded in most of the devices)

●New Wireless standard available

●PROFIBUS DP/PA ●Safety certified solutions●Bus powering and IS capability●Widespread support ●PROFIBUS strength is the link with DP

and simplicity

Reduce el cableado

Page 22: Automatizacion de procesos PlantStruxure

PlantStruxure™

Remote Terminal Units

Architecture & Networks

Engineering Station

Operating & Monitoring Station

Controllers

High Availability

Safety Instrumented System

Historian

Manufacturing Execution System

Introduction

Business System Connectivity

Know more …

Page 23: Automatizacion de procesos PlantStruxure

Schneider Electric 23- Industry Business - ABrown – June 2009

Today’s situation for an end user

Vijeo Citect OFS

Unity Pro Web Designer

sg² UAG

How can I maintain this …?

Page 24: Automatizacion de procesos PlantStruxure

Schneider Electric 24- Industry Business - ABrown – June 2009

Everything they need in one pack

I want to easily manage my system from a single location

Alliance Pack

Page 25: Automatizacion de procesos PlantStruxure

Schneider Electric 25- Industry Business - ABrown – June 2009

Alliance Pack

Vijeo Citect – V7.10r3+ OFS V3.34 (integrated)

Unity Pro – V5.0

Web Designer – V2.25

Unity Loader V2.1

Advantys V4.7

EtherNet/IP V1.1

All products inside the

offer

sg² - V3.6Devices & Process Library

Energy Management Library

UAG – V3.3Devices & Process Library

Process Application Library

Page 26: Automatizacion de procesos PlantStruxure

PlantStruxure™

Remote Terminal Units

Architecture & Networks

Engineering Station

Operating & Monitoring Station

Controllers

High Availability

Safety Instrumented System

Historian

Manufacturing Execution System

Introduction

Business System Connectivity

Know more …

Page 27: Automatizacion de procesos PlantStruxure

Schneider Electric 27- Industry Business - ABrown – June 2009

Magelis Small Panels

Simple HMI for Simple Application

Magelis Advanced Panels

Magelis Industrial PC & Box

Reliable PC-based application from HMI, SCADA to other industrial application

Advanced HMI For Enhanced Application

*Includes Vijeo Designer

Page 28: Automatizacion de procesos PlantStruxure

Schneider Electric 28- Industry Business - ABrown – June 2009

Magelis Small Panels

Simple HMI for Simple Application

Magelis Advanced Panels

Magelis Industrial PC & Box

Reliable PC-based application from HMI, SCADA to other industrial application

Advanced HMI For Enhanced Application

*Includes Vijeo Designer

Page 29: Automatizacion de procesos PlantStruxure

Schneider Electric 29- Industry Business - ABrown – June 2009

Magelis STO

Page 30: Automatizacion de procesos PlantStruxure

Schneider Electric 30- Industry Business - ABrown – June 2009

Gama Magelis STO El terminal táctil más pequeño de la historia

Sin herramienta de montaje

Paneles Nítidos

Fácil Mantenimiento

Page 31: Automatizacion de procesos PlantStruxure

Schneider Electric 31- Industry Business - ABrown – June 2009

●Fuente de alimentación de 24 VDC con conector extraíble

●Pantalla: Táctil de 3.4” 16 niveles de grises , 3-colores de retroiluminación:

●Sin herramientas de montaje (Magelis spring clamps)

●Puerto serie RJ45 con RS485/232 multiprotocolo

●Puertos USB● tipo A y tipo mini-B

Gama Magelis STO ……..un enfoque innovador

Page 32: Automatizacion de procesos PlantStruxure

Schneider Electric 32- Industry Business - ABrown – June 2009

Siemens

Mitsubishi

Omron

Rockwell

Gama Magelis STO ……Capacidades de comunicación

Comunicación con otros protocolos

Comunicación directa, sin uso de PLC

Descarga y almacenamiento de datos:•Cable USB estándar•Memoria USB

Page 33: Automatizacion de procesos PlantStruxure

Schneider Electric 33- Industry Business - ABrown – June 2009

Magelis STU

Page 34: Automatizacion de procesos PlantStruxure

Schneider Electric 34- Industry Business - ABrown – June 2009

Gama Magelis STU Revolucionario sistema de montaje

Alta-definición TFT QVGA 65K colores

Comunicación abierta

Modbus

Unitelway

Siemens

Mitsubishi

Omron

Melsec +Modbus TCP/IP

Ethernet IP

Profinet

Sistema de montaje:“Push-Button” O 22 mm

Page 35: Automatizacion de procesos PlantStruxure

Schneider Electric 35- Industry Business - ABrown – June 2009

● Fuente de alimentación de 24 VDC con conector extraíble

● Comunicación

● Puerto serie RJ45 con RS485/232 multiprotocolo(1)

● Puerto Ethernet RJ45 con 10/100 Base T

multiprotocolo(2)

● Puertos: descarga, periféricos, memoria, teclado USB

● Mini-puerto tipo mini-B

● USB tipo A

• Fácil mantenimiento: sin batería, larga vida retroiluminación LED,

Gama Magelis STU Un revolucionario sistema de montaje

(2)(1)

Page 36: Automatizacion de procesos PlantStruxure

Schneider Electric 36- Industry Business - ABrown – June 2009

Gama Magelis STU…….Comunicación abierta

Siemens

Mitsubishi

Omron

Rockwell

Descarga y almacenamiento de datos:•Cable USB estándar•Memoria USB

Profinet

Ethernet IP

Modbus TCP/IP

Comunicación con otros protocolos

Ethernet

Modbus Serial

Terceros:

Page 37: Automatizacion de procesos PlantStruxure

Schneider Electric 37- Industry Business - ABrown – June 2009

Gama Magelis STU…… Mayor control del proceso gracias a su puerto Ethernet: Web Gate, E-mail.

Web Gate

E-mail

Proceso

WARNING

Page 38: Automatizacion de procesos PlantStruxure

Schneider Electric 38- Industry Business - ABrown – June 2009

Magelis Small Panels

Simple HMI for Simple Application

Magelis Advanced Panels

Magelis Industrial PC & Box

Reliable PC-based application from HMI, SCADA to other industrial application

Advanced HMI For Enhanced Application

Page 39: Automatizacion de procesos PlantStruxure

Schneider Electric 39- Industry Business - ABrown – June 2009

• 6 Tamaños• Pequeño : 3.8 ’’• Mediano : 5.7 ’’• Grande : 7.5’’ - 10.4’’ 12.1’’ - 15 ’’

Gama Magelis XBT GT………Un rango de posibilidades

Una amplia gama, diseñados para adaptarse a todas sus necesidades

XBTGT 2110 5.7  ’’XBTGT 2330 5.7  ’’XBTGT 5330 10.4  ’’

Page 40: Automatizacion de procesos PlantStruxure

Schneider Electric 40- Industry Business - ABrown – June 2009

Gama Magelis XBT GT……..Comunicarse libremente

●Velocidades de comunicación: 10/100 Mbps

●Transferencia de archivos utilizando un servidor FTP

●Página Web embebida para el control y monitoreo del proceso

●Envío de correos electrónicos

●Intercambio de datos entre HMI’s

Page 41: Automatizacion de procesos PlantStruxure

Schneider Electric 41- Industry Business - ABrown – June 2009

Gama Magelis XBT GT/GTO……..Comunicarse libremente

•Communicación a otros buses de campo

Page 42: Automatizacion de procesos PlantStruxure

Schneider Electric 42- Industry Business - ABrown – June 2009

Novedades

Page 43: Automatizacion de procesos PlantStruxure

Schneider Electric 43- Industry Business - ABrown – June 2009

Magelis GTO TM

Page 44: Automatizacion de procesos PlantStruxure

Human Machine Interface

The Optimum panel range Magelis GTO

The first optimised terminal range without compromise on features and performance

12”1

3”5

5”7

12”1

Page 45: Automatizacion de procesos PlantStruxure

Schneider Electric 45- Industry Business - ABrown – June 2009

State-of-the-art graphic panels●TFT color screen for all: 65K colors for all screen sizesto allow good monitor conditions for operators.

●All LED backlight to ensure energy saving. Excellent brightness and full dimming function possible with

this technology for specific applications like Marine.

●The first Magelis wide format (16/9) with a 7” display offering a 40% increase in the available screen area compared with equivalent standard 5”7 terminal .

●Addition of function keys on 3”5 and 7” wide displays, with good click feeling, to allow spacesaving in visualisation and fine control .

New Magelis GTO range

Page 46: Automatizacion de procesos PlantStruxure

Schneider Electric 46- Industry Business - ABrown – June 2009

●Embedded Ethernet on all the terminals

to ensure web services (IT link, Webgate,

ftp server, diag informations , e-mail).

2 serial lines to complete communications

with devices on the machines .

• Up-to-date interfaces (USB 2.0, SD cards) to offer easy maintenance and good peripheral links.

SD cards with 4 Gb permit large log files capability and the new mini-USB port allows the use of standard cable for download.

New Magelis GTOEasy connectivity

Page 47: Automatizacion de procesos PlantStruxure

Schneider Electric 47- Industry Business - ABrown – June 2009

Easy installation and sustainable offer

●Same cut-out as Magelis XBTGT range; it ensures to keep same design of your machine and an easy substitution.

●Same configuration Software, with Vijeo Designer

With Magelis GTO you can rely on a long term investment.

●Unique way for connectors location to offer a better cabling of the panels .

●Unique power plug for all the range with fast connection●Unique installation fasteners for all the range with only 4 attachment

points.

New Magelis GTO

Page 48: Automatizacion de procesos PlantStruxure

Schneider Electric 48- Industry Business - ABrown – June 2009

Whatever your constraints , you can find a solution !

New Magelis GTO

●Extended Temperature range with all Magelis GTO operating now up to 55°C for hot environment.

●World Wide Certifications including Hazardous location ( Class1 Div2 , ATEX Cat 3 certificates ) and Marine Bridge and Deck.

Page 49: Automatizacion de procesos PlantStruxure

Schneider Electric 49- Industry Business - ABrown – June 2009

New Magelis GTO

●Smart environmental covers accessory to protects against chemical and oil substances in machine tools environment.

●Affordable stainless steel panels for applications in food and beverage or pharmaceutical industry.

Whatever your constraints , you can find a solution !

Page 50: Automatizacion de procesos PlantStruxure

Schneider Electric 50- Industry Business - ABrown – June 2009

New Magelis GTO Stainless steel models for pharmaceutical and food and beverage applications.

• With Vijeo Designer software and its traceability add-onIDS conformed to CFR21 part 11, it is the right solution forterminals in food and beverage and pharmaceutical

industry.

3 sizes : 5’’7, 10’’4, 12’’1

• In compliance with DIN EN 1672-2 "Food processing machines – Safety and hygiene requirements“ , they can provide an examplary cleaning and disinfection.

• Corrosion resistant stainless grade 304 cover, protection IP66K, conformal coating of electronic part and gasket conform to FDA 21CFR177.2006 give the best answer to the constraints for pharmaceutical and food and beverage applications.

Page 51: Automatizacion de procesos PlantStruxure

Schneider Electric 51- Industry Business - ABrown – June 2009

New Magelis GTO Standard line-up

Display 3’’5 TFT QVGA

65K Colors

5’’7 TFT QVGA

65K Colors

7’’ TFT WVGA

65K Colors

7’’5 TFT VGA

65K Colors

10’’4 TFT VGA

65K Colors

12’’1 TFT SVGA

65K Colors

Input method Touchscreen +

6 F Keys

Touchcreen Touchscreen +

8 F Keys

Touchscreen Touchscreen Touchscreen

Flash Memory 64MB

96MB

64MB

96MB

96MB 96MB 96MB 96MB

Backup Memory 128KB

512KB

128KB

512KB

128KB 512KB 512KB 512KB

Mem extension

SD card

No No

Yes

Yes Yes Yes Yes

Serial ports 1 RS232+ 1 RS485

1 R232 / RS485

1 RS232+ 1 RS485 1 RS232+ 1 RS485 1 RS232+ 1 RS485 1 RS232+ 1 RS485 1 RS232+ 1 RS485

Ethernet No

Yes

No

Yes

Yes Yes Yes Yes

USB ports 1 Host type A + 1 Device type miniB

Power Supply 24 VDC

References HMIGTO1300

HMIGTO1310

HMIGTO2300

HMIGTO2310

HMIGTO3510 HMIGTO4310 HMIGTO5310 HMIGTO6310

Page 52: Automatizacion de procesos PlantStruxure

Schneider Electric 52- Industry Business - ABrown – June 2009

New Magelis GTO Stainless steel line-up

Display 5’’7 TFT QVGA

65K Colors

10’’4 TFT VGA

65K Colors

12’’1 TFT SVGA

65K Colors

Input method Touchcreen Touchscreen Touchscreen

Flash Memory 96MB 96MB 96MB

Backup Memory 512KB 512KB 512KB

Mem extension

SD card

Yes Yes Yes

Serial ports 1 RS232+ 1 RS485 1 RS232+ 1 RS485 1 RS232+ 1 RS485

Ethernet Yes Yes Yes

USB ports 1 Host type A + 1 Device type miniB

Power Supply 24 VDC

References HMIGTO2315 HMIGTO5315 HMIGTO6315

Page 53: Automatizacion de procesos PlantStruxure

Schneider Electric 53- Industry Business - ABrown – June 2009

Mobility offer

Page 54: Automatizacion de procesos PlantStruxure

Schneider Electric 54- Industry Business - ABrown – June 2009

Remote Mobile Visualization ?How to have it ? How to use it ?

Prepare(only 1 time)

Connect(when needed)

Operate Disconnect

Validate “Remote Visualization” option in Buildtime

Start App, select HMI server (discover, favorites, history)

Navigate on Tablet as on main HMI.Both screens always identical

Close App or on TimeOut

Mainly for :Debug

CommissioningMaintain

Buy dedicated App for your Mobile Device

Before After

1 remote visualization

Zoom ok !

Page 55: Automatizacion de procesos PlantStruxure

Schneider Electric 55- Industry Business - ABrown – June 2009

Tiny Mobile HMIHow to have it ? How to use it ?

Before After

Prepare(only 1 time)

Connect(when needed)

Operate Disconnect

Develop dedicated 2nd target in Buildtime

Start App, select HMI server (discover, favorites, history)Then upload tiny application

Operate tiny HMI using full interactivity

Close App or based on TimeOut

Buy dedicated App for your Mobile Device Zoom

mobile HMI

swipe

2-finger tap

Mainly for :PRODUCTION

monitoring,adjusting

Page 56: Automatizacion de procesos PlantStruxure

Schneider Electric 56- Industry Business - ABrown – June 2009

Magelis Small Panels

Simple HMI for Simple Application

Magelis Advanced Panels

Magelis Industrial PC & Box

Reliable PC-based application from HMI, SCADA to other industrial application

Advanced HMI For Enhanced Application

Page 57: Automatizacion de procesos PlantStruxure

Schneider Electric 57- Industry Business - ABrown – June 2009

Heavy Duty

General Purpose PC BOX

Compact BOX 1 PCI

PC Panel

PC BOX

Flex BOX2 to 4 PCI

Embedded BOX

iDisplay15” & 19“ touch,15" Touch & Kbd

Display

Smart +15” Touch

Front Panel + PC BOX

Front Panel + Flex BOX12”, 15”, 19“2 to 4 PCI

Embedded

Compact iPC

Flexible iPC

Magelis iPC Offer

Compact8.4“, 12” & 15”Touch, 1 PCI

Maintenance Free

Heavy Duty

General Purpose

Embedded Panel

SoftwareBundles

Smart8.4“, 12” & 15” Touch

Smart BOX

Opti PC8.4“& 15” Touch

New

Innovation

Page 58: Automatizacion de procesos PlantStruxure

Schneider Electric 58- Industry Business - ABrown – June 2009

Page 59: Automatizacion de procesos PlantStruxure

Schneider Electric 59- Industry Business - ABrown – June 2009

SCADA Vijeo Citec

Page 60: Automatizacion de procesos PlantStruxure

Operation oriented user interface

●Easy navigation

●Powerful alarm management

●On line trends

●Process Analyst

●Inbuilt User security

Page 61: Automatizacion de procesos PlantStruxure

Operator screens

Alarm Banner showing most recent alarms & events

User login and security functions

Device faceplate pop-up

Screen Navigation, access to trends,

system status, alarm windows etc

Context sensitive system object

Page 62: Automatizacion de procesos PlantStruxure

Process analyst

Overlaid analog and stacked digital pens

on the same pane

The value of all pens are displayed a the current cursor location

Alarms display ontime, offtime, acknowledge time and operator comments

Save a snapshot or a favourite in run-time

Unlock pens to allow values to be

compared over different time

periods

Page 63: Automatizacion de procesos PlantStruxure

Schneider Electric 63- Industry Business - ABrown – June 2009

Arquitectura confiable redundante

●No single point of failure●8 paths for plant control●Out of the box

File Server(Primary)

File Server(Standby)

Alarm ServerTrend Server

Reports ServerWeb Server

(Primary)

Alarm ServerTrend Server

Reports ServerWeb Server(Standby)

IO Server(4 Paths)

IO Server(4 Paths)

Controller(Primary/Stanby)

Controller(Primary/Stanby)

Display Client

Display Client

Page 64: Automatizacion de procesos PlantStruxure

Schneider Electric 64- Industry Business - ABrown – June 2009

● Water & wastewater, critical mining, oil & gas and the food & beverage industries, in particular, are eager for first level security monitoring functions such as these:

Water & Wastewater Industry Oil & Gas Industry

Mining Industry

Integración camaras Pelco

Page 65: Automatizacion de procesos PlantStruxure

Schneider Electric 65- Industry Business - ABrown – June 2009

• Schneider Electric Power Meters• ION range

• PM range

• Generic Meters• IEC 61850 (<200 devices)

• Modbus

• DNP3 (existing)

• IEC 60870-5-104* (updated)

Integracion de Energia

*SCADA product option

Page 66: Automatizacion de procesos PlantStruxure

Schneider Electric 66- Industry Business - ABrown – June 2009

Sistema distribuido UAG

PLC

HMI

Communication

Network

SCADA ProjectUAG Project

Unity Pro Project

Page 67: Automatizacion de procesos PlantStruxure

PlantStruxure™

Remote Terminal Units

Architecture & Networks

Engineering Station

Operating & Monitoring Station

Controllers

High Availability

Safety Instrumented System

Historian

Manufacturing Execution System

Introduction

Business System Connectivity

Know more …

Page 68: Automatizacion de procesos PlantStruxure

Hot Standby

Peer to peer comms

Distributed functionality

Process libraries

Regulatory control

Advanced process control

One flexible controller family

More …

Device Integration

High speed logic

Motion & machine control

Stand-alone operation

Scaleable architecture

Extensive communication

At the source alarms

Hot-swap

Distributed IO Remote IO

Multitasking controller OS

Safety

Online changes

Process control requirementsDiscrete control requirements

Ruggardised

Page 69: Automatizacion de procesos PlantStruxure

Schneider Electric 69- Industry Business - ABrown – June 2009

Modicon Atrium

Modicon PAC familyPowered by Unity

Advanced Machines

Modicon Premium

Manufacturing

Large Infrastructures

Modicon Quantum

Process Automation

Critical Infrastructures

Modicon M340

Complex Machines

Mid-size Infrastructures

Page 70: Automatizacion de procesos PlantStruxure

Quantum Controller

●High availability & safety●Reduces downtime and protects

●On-line changes●No system downtime, increased flexibility for

maintenance

●Meets requirements in specific industries●Time stamping●Intrinsic safety

•Up to 31 remote I/O racks• 8MB memory• Hot standby functionality

Large range of partners to

enhance the controller capabilities

Page 71: Automatizacion de procesos PlantStruxure

Premium Controller

●High availability●Automatic switchover reduces downtime

●Application specific modules●Safety, reflex processing, counter,

motion control, weighing, regulation

●Wide choice of communication networks●Ethernet, Modbus●CANopen, ASi, Profibus, InterBus, WorldFIP

•Up to 16 remote I/O racks •8MB memory•Hot standby functionality

Real-time communication

to local and remote I/O

Page 72: Automatizacion de procesos PlantStruxure

M340 Controller

●Compact●Small size to reduce cabinet space

●Robust●Ruggardized for harsh environments

●Fast●7k instructions per millisecond

●Communicative●3 built-in communication ports

•4 racks over 100m•Up to 100 in-rack I/Os•Memory 5MB program

FTP serverfor direct and

open historical data download

Page 73: Automatizacion de procesos PlantStruxure

Schneider Electric 73- Industry Business - ABrown – June 2009

Cuales son los valores del M340

Page 74: Automatizacion de procesos PlantStruxure

Schneider Electric 74- Industry Business - ABrown – June 2009

Benefits at each stage of your application life cycle

Faulty device replacement

Remote maintenance

Native diagnostics

Easy evolution

Reliability

Optimized performances

Efficient debug tool

Fast set up

Easy installation

Flexible installation

Reduce cost

Minimize the risk

Powered by Unity Pro, the common software of the Modicon PAC range

Integrated simulator Integrated diag viewer

6 languages Process libraries

Modules hot-swapping

FDT / DTM

Page 75: Automatizacion de procesos PlantStruxure

Schneider Electric 75- Industry Business - ABrown – June 2009

Expand your configuration without stopping your process on M340 RIO drops (CCOTF)

Reduced to the maximum … and expandable

Flexible

4, 6, 8, or 12-slot racks

Up to 4 racks

Height 100 mm

Compact

Depth 93 mm

Width 32 mm

Modicon AtriumHigh Density

64 DIO channels within 32 mm

8 Analog IO channels on TB(*)

(*) Terminal Block

Page 76: Automatizacion de procesos PlantStruxure

Schneider Electric 76- Industry Business - ABrown – June 2009

Maintenance has never been so simple

Source Program is saved in the Memory card

There is no battery inside !

Data saved in internal Flash memory on Power Off

Hot-Swap capability

Easy replacement of modules when the PLC is running

Automatic software re-configuration by the CPU

Page 77: Automatizacion de procesos PlantStruxure

Schneider Electric 77- Industry Business - ABrown – June 2009

P34-1000

Integrated offer with up to 3 built-in communication ports

Modbus

CANopen

Ethernet

P34-20102 P34-2020 P34-20302

P34-2000

Page 78: Automatizacion de procesos PlantStruxure

Schneider Electric 78- Industry Business - ABrown – June 2009

Mucho mas que un simple

PLC

Page 79: Automatizacion de procesos PlantStruxure

Schneider Electric 79- Industry Business - ABrown – June 2009

Multi-usages platform

9 CPU references to provide the just enough PLC

Performance PLC

IEC 101/104 & DNP3 communication capabilities

Modular RTU

Ethernet non-deterministic communications with any Unity PLC

Distributed I/O

Ethernet deterministic communication with Quantum

Remote I/O

Non permanent communications management

Page 80: Automatizacion de procesos PlantStruxure

Schneider Electric 80- Industry Business - ABrown – June 2009

“Plug and Load” memory card

No software to use on site …

Need to update your system on site ?

… just plug the new card and power ON !

Use 1 SD card to load the other ones thru the CPU

Need to duplicate your application ?

… or just from your PC !

Industrial SD Card format

Page 81: Automatizacion de procesos PlantStruxure

Schneider Electric 81- Industry Business - ABrown – June 2009

Motion Plug’n Move solution

Integrated in the CPU, you can access easily to your Unity Pro MFB library to provide a PLCopen standard motion control

Integrated offer that simplifies programming, diagnostics and maintenance of your applications

Page 82: Automatizacion de procesos PlantStruxure

Schneider Electric 82- Industry Business - ABrown – June 2009

Embedded monitoring and diagnostic web server

Rack Viewer

With CPU & NOE0100

Remote & pocket Data Editor

With NOE0110

SOAP/XML Web services

Standardization of Data access using SOAP protocols (MES, ERP, Excel, …)

Customized Web pageAlarm Viewer Graphic Data Editor

Program ViewerRemote Diagnostic

Page 83: Automatizacion de procesos PlantStruxure

Schneider Electric 83- Industry Business - ABrown – June 2009

Mechanical constraints IEC60068-2

30 g x 2

Robust !Offering more than the standards

Modicon M340 IEC

15 g

3 g x 3 1 g

Shocks [27 Ea]

Vibrations [6 Fc]

Electrical immunity IEC61000-4

15 V/m +50% 10 V/m

8 kV +30% 6 kV

Radiated field

Electrostatic discharges

Environment immunity IEC61000-4

0 … 60°C +5°C 0 … 55°C

4,000 m X 2 2,000 m

Temperature

Altitude

-25 … 70°CHardened offer M340H :

vs.

Page 84: Automatizacion de procesos PlantStruxure

Schneider Electric 84- Industry Business - ABrown – June 2009

Interfaces de comunicación

2 Ethernet TCP Modules1 Ethernet/IP Module

1 Serial Link Module

1 RTU Module

● 2 isolated channels RS485 & RS232 1 AS-I Module

1 Profibus DP Master ● Ethernet Modbus TCP● Ethernet/IP &

Modbus/TCP● Profibus V2 Remote Master● Plugged on Ethernet● Master DTM for Unity V5.0● Certified● Hardened version available

● 2-channel RTU module

● 1 channel M4 Master supporting V3 standard 1 Modbus+ Gateway

● Support both PeerCop and Global Data services

Remote MasterIn-rack communications modules

In-rack expert modules

2 Counting Modules

1 Motion control 1 Encoder module

● SSI absolute encoder

● Pulse Train Output module to control variable speed drives

Page 85: Automatizacion de procesos PlantStruxure

PlantStruxure™

Remote Terminal Units

Architecture & Networks

Engineering Station

Operating & Monitoring Station

Controllers

High Availability

Safety Instrumented System

Historian

Manufacturing Execution System

Introduction

Business System Connectivity

Know more …

Page 86: Automatizacion de procesos PlantStruxure

High Availability Architectures

●Eliminate unplanned system related stoppages

●Failures at any level are notified to the operator

●Take one or all to meet your process requirements

●Redundant system servers & operator clients

●Redundant networks for control and IO

●Redundant hot-standby controllers

99,99996% availability

Page 87: Automatizacion de procesos PlantStruxure

PlantStruxure™

Remote Terminal Units

Architecture & Networks

Engineering Station

Operating & Monitoring Station

Controllers

High Availability

Safety Instrumented System

Historian

Manufacturing Execution System

Introduction

Business System Connectivity

Know more …

Page 88: Automatizacion de procesos PlantStruxure

Schneider Electric 88- Industry Business - ABrown – June 2009

Process Safety is a blend of engineering and management

skills focused on preventing catastrophic accidents,

particularly explosions, fires, and toxic releases

What is Process Safety?

It is important to keep in mind that Process Safety incidents are

“high consequence, low frequency events.”

“Therefore, it is possible for a plant, and even the entire industry to have declining numbers of incidents for many years, and then have a very serious incident with little or no change in operation. Therefore, any progress in Process Safety must be viewed over a horizon of many years”

Definition by:

Page 89: Automatizacion de procesos PlantStruxure

Schneider Electric 89- Industry Business - ABrown – June 2009

Matter …

Page 90: Automatizacion de procesos PlantStruxure

Schneider Electric 90- Industry Business - ABrown – June 2009

… and not …

Page 91: Automatizacion de procesos PlantStruxure

Certified safety controller

●SIL3 compliance to IEC 61508 / 61511 standards

●Certified by the German TÜV Rheinland Group

●Hot standby 1oo2 hot repair SIS

●Includes the following applications

Emergency Shut-Down Fire detection and Fire AlarmBurner Management System Boiler Protection

Page 92: Automatizacion de procesos PlantStruxure

Schneider Electric 92- Industry Business - ABrown – June 2009

Schneider Safety Offer – Logic Solvers

XPS safety modules AS-Interface “Safety at Work”

XPSMC, MP safety controllers

XPSMF Safety PLC Quantum SIL3 Safety PLC

Page 93: Automatizacion de procesos PlantStruxure

Easily integrates with overall system

●Keep the SIS functionally separate from the process control system ●And take advantage of one system for your entire process

Visualisation environment

System Engineering SoftwareSafety Instrumented System (SIS)

Process controllers

Control Network

Page 94: Automatizacion de procesos PlantStruxure

Schneider Electric 94- Industry Business - ABrown – June 2009

Schneider Safety Modicon Orbus

● Safety Instrumented System specifically designed for applications which require the highest Safety Integrity Levels (SIL4)

● Capable of executing all typical safety tasks, as well as supplementary non-safety-critical

● Sophisticated design and superior safety performance.

● Incorporates an inherently fail-safe technology providing a Probability of Failure on Demand (PFD) of ZERO.

● Modular design allows users to create fault-tolerant systems with very high availability, without compromising the superior safety performance.

Page 95: Automatizacion de procesos PlantStruxure

PlantStruxure™

Remote Terminal Units

Architecture & Networks

Engineering Station

Operating & Monitoring Station

Controllers

High Availability

Safety Instrumented System

Historian

Manufacturing Execution System

Introduction

Business System Connectivity

Know more …

Page 96: Automatizacion de procesos PlantStruxure

RTU hardware

●Integrates with plant control system

●Supports remote configuration

●Range of communication options●PSTN, radio, GSM/GPRS, leased line, ADSL

broadband●SMS, email

●RTU specific protocol support●DNP3●IEC60870

●GPS time synchronizationand data time stamping at the source

●Inbuilt web server anddata logging

Page 97: Automatizacion de procesos PlantStruxure

Schneider Electric 97- Industry Business - ABrown – June 2009

ETG 3000 range Data Acquisition Front-end with built-in “Scada like” processing

DataProcessing

Scripts

DataProcessing

Scripts

E-mail / SMSAlarmingReporting

E-mail / SMSAlarmingReporting

GraphicsWeb

Monitoring

GraphicsWeb

Monitoring

DatabaseconnectionDatabase

connection

Dataacquisition

Dataacquisition

Device Discovery &Diagnostic

Device Discovery &Diagnostic

SOAP/XML Communication

SOAP/XML Communication

Data LoggingTime stampingData Logging

Time stampingData files. csv

Page 98: Automatizacion de procesos PlantStruxure

Schneider Electric 98- Industry Business - ABrown – June 2009

ETG 3000 Range – Inter-site Communication Architectures

●Connection between Remote ETG30xx modules via modem

●Provide Inter-sites communications via Modem / PPP connection

●Client/server data exchange between remote installations and networks .

Ethernet TCP/IP

Modem linkEthernet TCP/IP

Data ExchangeInter Sites

Modbus RTU Modbus RTU

Site 1 Site 2 (PSTN/ GSM /GPRS/ 3G **)

Page 99: Automatizacion de procesos PlantStruxure

PlantStruxure™

Remote Terminal Units

Architecture & Networks

Engineering Station

Operating & Monitoring Station

Controllers

High Availability

Safety Instrumented System

Historian

Manufacturing Execution System

Introduction

Business System Connectivity

Know more …

Page 100: Automatizacion de procesos PlantStruxure

Historian

●Plant-wide data storage and reporting

●Flexible clients●Excel client

●Web client

●Reporting services client

●Multiple delivery targets●Email

●File share

●Custom

Page 101: Automatizacion de procesos PlantStruxure

PlantStruxure™

Remote Terminal Units

Architecture & Networks

Engineering Station

Operating & Monitoring Station

Controllers

High Availability

Safety Instrumented System

Historian

Manufacturing Execution System

Introduction

Business System Connectivity

Know more …

Page 102: Automatizacion de procesos PlantStruxure

Manufacturing Execution System

●A suite of operations management software

●Real-time information and analytics

●Metrics

●Production

●Quality

●Downtime

●Maintenance

●Knowledge

●Planner

●Inventory

●Cost

Page 103: Automatizacion de procesos PlantStruxure

Manufacturing Execution System

●Analyse information from across your business

●Make prioritised decisions

●Improve process efficiencies

●Support continuousimprovement for business managers

Page 104: Automatizacion de procesos PlantStruxure

Business system connectivity

●Integrate plant information with the enterprise

●Standard interfaces for ERP

●Seamless information exchange

●Benefits●Reduced time to decision

●Complete view of business performance

Page 105: Automatizacion de procesos PlantStruxure

Schneider Electric 105- Industry Business - ABrown – June 2009

Remote Terminal Units

Architecture & Networks

HMI and Industrial PCs

Automation Controllers (PLCs)

Remote and Distributed I/O

Safety Controllers

SCADA and Historian

Motion Control

Motor Protection, Starting & Management

Control, Signalling & Detection

Variable Speed Drives

Integrated solutions for Automation

Manufacturing Execution System

Business System Connectivity

Interoperability and opennessSimple software integration

Page 106: Automatizacion de procesos PlantStruxure

Schneider Electric 106- Industry Business - ABrown – June 2009

Page 107: Automatizacion de procesos PlantStruxure

Schneider Electric 107- Industry Business - ABrown – June 2009

Gracias