Fagor Arrasate S. Coop. T. +34 943 719 999fagorarrasate@fagorarrasate.com

Apdo. 18, San Andrés Auzoa 2020500 Arrasate-MondragónGipuzkoa (Spain)

www.fagorarrasate.com

For more locationsinformation scanthe QR code

Global Presence

Hilpoltstein, GERMANYFAGOR ARRASATE DEUTSCHLAND GmbH

Göppingen, GERMANYFAGOR INDUSTRIECOMMERZ GmbHChicago, USA

FAGOR ARRASATE USA INC.

Sao Paulo, BRASILFAGOR ARRASATE BRASIL

Arrasate-Mondragón, SPAINFAGOR ARRASATE S. COOP.

Nizhni Novgorod, RUSSIAFAGOR ARRASATE S. COOP.

New Delhi, INDIAMONDRAGON – INDIA

Beijing, CHINAFAGOR METALFORMING MACHINE TOOL

Kunshan, CHINAFAGOR METALFORMING MACHINE TOOL

Shanghai, CHINAFAGOR ARRASATE S. COOP.

Querétaro, MÉXICOFAGOR ARRASATE MEXICO, S.A. DE C. V.

Querétaro, MEXICOFAGOR ARRASATE MÉXICO, S.A. DE C. V.

Arrasate-Mondragón, SPAINFAGOR ARRASATE S. COOP.

Nizhni Novgorod, RUSSIAFAGOR ARRASATE S. COOP.

Chicago, USAFAGOR ARRASATE USA INC.

New Delhi, INDIAMONDRAGON – INDIA

Beijing, CHINAFAGOR ARRASATE S. COOP.

Rio Claro, BRAZILFAGOR ARRASATE S. COOP.

Shanghai, CHINAFAGOR ARRASATE S. COOP.

Kunshan, CHINA FAGOR METALFORMING MACHINE TOOL

Göppingen, GERMANYFAGOR INDUSTRIECOMMERZ GmbH

Hilpoltstein, GERMANYFAGOR ARRASATE DEUTSCHLAND GmbH

High flexibility and efficiency for high mix of production

LASER BLANKING

Fagor Arrasate is a world specialist in the design and manufacture of machine tools, stamping systems, processing and cutting sheet metal or special lines.

Fagor Arrasate has eight plants worldwide and sells its products to seventy countries, being the industry leader in number of lines installed, prestige, quality and research.

Laser Blanking lines

Blanking lines

Slitting lines

Cut-to-length lines

Multi Blanking Lines

Inspection lines

Coil & bundles Packaging lines

Sharing Your ChallengesFagor Arrasate

Fagor Arrasate is a world specialist in the following technologies:

With more than 60 years of experience supplying solutions oriented to the customer in material forming, Fagor Arrasate has become one of the world’s leading references in design and manufacturing of blanking lines. Now, following the new market requirements we launch the new blanking line with laser cutting technology.

This new technology allows an increased flexibility compared to the usual cutting with press.

Production is not stopped: because the die is not needed, the change of production is almost immediate, needing only to select the new recipe.

Increased flexibility: manufacturing of complex geometry parts.

Multi material: allows working with steel (Usibor, AHSS, ...), stainless steel and aluminum.

Reduction of production costs: due to an optimal use of the coil, the scrap is reduced.

Increased adaptability: possibility of producing any part at any moment in a site equipped with a laser blanking (management of dies disappear).

Reduced cost of installation: reduced civil works on site as the line is more compact and does not require a high building. The line does not need pit or overheld crane for die change.

Reduction of space: as storage of the different sets of die are no longer needed.

Reduction of space

Reduced cost of installation

Laser Blanking Advantages

Great added value, flexibility and optimization of material

EN

TR

YE

XIT

Coil storage

Feeder + Guides

Catenary

Leveler

Feeder

Decoiler

Yes (without foundation)

1 with 2 cassettes(steel – aliuminum)

INNER PREMIUMThick.: 0,8 - 3,5mm

Dim.: 2000x2100mm

Shear drum for scrap

Inspection table

Linear robot

Conveyor table

1 lineal robotsUp to 30 cycles/min

Productivity Up to 20 parts/min

1 with 3 cassettes(steel – aluminum)

Yes (up to 25 Tn.)

UNIVERSAL PREMIUMThick.: 0,5 - 3,5mm

Dim.: 4300x2100mm

2 lineal robotsUp to 60 cycles/min

Up to 30 parts/min

CLE

AN

SY

STE

M

Enclosure

Parts cleaning

Cleaning tables

LA

SE

R C

EL

L

Laser marking system

Motorized mechanical guides + Edge measure

Laser Power (KW)

Work mode

Nº Laser Head

Conveyor table

6

Continuous combines cutting

2

2100mm widthTelescopicity of 1000mm

3

2100mm widthTelescopicity of 1500mm

Modernizations and Upgrades

Simplification of the use and maintenance of old equipment by adding new controls and HMIs

Improving the availability of the equipment

Optimization of equipment and processes

Modernization of equipment revitalize and achieve increased productivity of older machines

Re-engineering of existing lines to improve their throughput

Assistance on site

Support and assistance during start-up of the lines, Risk Analysis

Training of operators and maintenance personnel

Maintenance recommendations

Analysis of the operation of the lines

Checking compliance with energy standards

Checking compliance with environmental standards

Checking operational functions

Predictive Maintenance inspections

Emergency or planned repairs

Proposals for upgrade or technological adaptation

Spare parts and repairs

Supply of mechanical, electrical, hydraulicand pneumatic parts

Short lead times

Emergency maintenance

Experience and Know-how to quickly solve any needs

Telediagnosis

Service

Training and Consulting

Training of human resources

Analysis of “best practices”

Basic training in metal processing

Improving productivity by achieving a better understanding of the facilities

Consultancy on environmental standards

Consultancy on safety standards

Consultancy for optimizing energy efficiency

Your best partner for the digital revolution

In helping companies to take the step towards the Industrial Internet of Things, Fagor Arrasate has developed the FA Link MAP, Smart Connect and Digital Twin technologies to optimize processes, increase productivity, monitor installations and improve product quality, to the most stringent standards of data security and confidentiality.

The numerous installations throughout the world where these innovative systems are implemented and its proven expertise in digitalization make Fagor Arrasate the best partner for the Industry 4.0 revolution.

Key Technologies

Fagor Arrasate´s laser blanking lines have technology for improving quality and productivity

In a blanking line the levelling of the coil is a critical process that guarantees the right quality of the blank. For this reason the laser blanking integrates Fagor Arrasate’s know-how and expertise in levelling, with straighteners and levelers adapted to different thicknesses and yields for Steel and aluminum.

Leveler

For the stacking of the parts, Fagor Arrasate introduces the robot linear stacker and its patented system of flexible automated gripper with the following characteristics:

Total flexibility while changing referenceOnly one gripper needed for all the referencesSynchronized with the nesting software

Stacking

Our own edge detection system has been developed with the objective of continuously measuring the deviation of the strip and compensate this offset in the laser head. For this reason, 1 or 2 edge measuring systems aligned to each laser head are placed in each cutting station allowing high quality unions while cutting combined parts.

Detection and compensation

2 or 3 laser fiber heads up to 6 KW of power for producing both skin panels and internal car panels or other industries. Optimal cutting control systems are integrated in the laser head.

Laser

Fagor Arrasate has developed for the cutting area a highly Dynamic telescopic conveyor, whose movements are permanently synchronized with the laser head.

Telescopic conveyor

Fagor Arrasate has developed its own advanced nesting software to realize the following actions:

Preparation of the blank nesting Divide cutting operations between the different laser heads Generation of CNC programs and communication with the HMI Presetting of the vacuum cups gripper and management of the manipulation of the blanks

Nesting

Entry

Decoiler / Leveler / Small Catenary

Cutting Cell1 laser head

4KWContinues Cutting

Stacking systemRobot with manual

change of manipulator

Single HeadLaser Blanking

PremiumLaser Blanking

Steel and aluminum

Tensile strength up to 1200Mpa (UHSS)

Plastification up to 80%

Inner and outer car panels with high

dimensional and surface requirements

Line up to 55 meters

Entry

Decoiler / Feeder / Straightener / Shear / Leveler

Cutting Cell

Up to 3 laser heads6 KW

Continuous Combined Cutting

Stacking system

Stacker with lineal robots with automated

flexible manipulator

Steel and aluminum

Tensile strength < 800Mpa (HSS)

Plastification up to 60-70%

Inner car panels (optional skin

part in SH-LB2100)

Line up to 26 meters

EN

TR

YE

XIT

Coil storage

Feeder + Guides

Catenary

Leveler

Feeder

Decoiler

Yes (without foundation)

Simple straightener(steel - aluminum)

SH-LB1500 Thick.: 0,75-2,5mm

Dim.: 2000x1500mm

Shear drum for scrap

Inspection table

Linear robot

Conveyor table

One anthropomorphic robotUp to 7,5 cycles/min.

1 lineal robotUp to 10 cycles/min.

Productivity Up to 7,5 parts/min Up to 10 parts/min

1 with 1 cassettes(steel – aluminum)

Up to 25 Tn.Up to 15Tn.

SH-LB2100Thick.: 0,75-2,5mm

Dim.: 2000x2100mm

CLE

AN

SY

STE

M

Enclosure

Parts cleaning

Cleaning tables

LA

SE

R C

EL

L

Laser marking system

Motorized mechanical guides + Edge measure

Laser Power (KW)

Work mode

Nº Laser Head

Conveyor table

4

Start-Stop

Only with guides

Continuous cutting

Optional

Optional

Optional

1

1500mm widthTelescopicity of 1000mm

2100mm widthTelescopicity of 1000mm

With guidesOptional edge measure

Start-Stop shear Continuous shear